I would agree loose or not retightened connection. We use ferrels and Cobra X 
Flex # 6 awg wire, great to work with and those fine strands within the ferrels 
compress much better then Cu. 
> On Jan 31, 2022, at 9:00 PM, Maverick Brown <[email protected] 
> <mailto:[email protected]>> wrote:
> 
> Looks like the wire was not completely seated in the back of the terminal 
> before the set screw was tightened, the set screw grabbed a strand or two and 
> felt as though it was tight, etc. or the screw wasn’t tightened enough. The 
> resistive connection led to a lot of heat causing the insulation to burn. I 
> prefer using ferrules on those big terminals when using smaller than maximum 
> size wire. 
> 
> Maverick Brown
> Off-Grid Solar Commander since 2006
> Maverick Solar Enterprises, Inc.
>  • Solar Commander Remote Power
>  • SunFlow Systems Cathodic Protection 
> [email protected] <mailto:[email protected]>
> 512-460-9825
> 
> 
>> On Jan 31, 2022, at 7:51 PM, Dave Tedeyan <[email protected] 
>> <mailto:[email protected]>> wrote:
>> 
>> 
>> Hi All,
>> 
>> I was troubleshooting a Schneider system today (not my install, so I don't 
>> know the history) and came across a wire where the insulation actually burnt 
>> off. See the attached photo. I have never seen anything like it. Does anyone 
>> know how this could happen? It was a Conext MPPT 80 600 charge controller 
>> going to a 100A breaker, with what appears to be #2 CU wire. This is in a 
>> heated shed, and there is no evidence of water leakage. The charge 
>> controller was still working just fine. And it was only that last 6" or so 
>> of the wire, the rest of it appeared to be fine.
>> 
>> Cheers,
>> Dave
>>  
>> -- 
>>  <https://www.sungineersolar.com/>   
>> Dave Tedeyan, P.E.
>> Owner | Sungineer Solar
>> p: he | him | his
>> a: 1653 Slaterville Rd. | Ithaca, NY 14850
>> w: www.sungineersolar.com <http://www.sungineersolar.com/>
>> c: (607) 288-2898
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