Seems to me this has come up before. 
With bad breakers as probable cause. 
I don’t know if the heat has caused buss damage
Might go for CH or QO breakers instead BR style. 

Jay 

> On Aug 4, 2022, at 8:08 PM, Jerry Shafer via RE-wrenches 
> <[email protected]> wrote:
> 
> 
> Jason
> Is the installation designed for 208 as you have greater limitations then 
> 240, so now replace the buss and all the breakers, after that run currents 
> tests and see what you have. I had a 3 phase that the tin cam off the buss 
> and looked like a plazma cutter due to the exposed aluminum 
> Fun times
> 
>> On Thu, Aug 4, 2022, 11:12 AM Jason Szumlanski via RE-wrenches 
>> <[email protected]> wrote:
>> I have a commercial 208 volt job where four of 11 fully populated strings of 
>> IQ7A had breakers that were tripped as reported by the client. They were 
>> able to reset two of them. They also reported that the two they were not 
>> able to reset we're very hot. The other two were warm.  By the time I got to 
>> the site, all four breakers had permanently failed. 
>> 
>> Once I got replacements, I was able to install them and they turned on 
>> without any faults. I gave it about 15 minutes and then put my infrared 
>> camera on it. To my surprise, the breaker immediately above two of the 
>> failed breakers and across from the other two failed breakers was clearly 
>> hot. I'm thinking this might have been the bad breaker all along causing the 
>> heat issue on the bus bar which made adjacent breakers fail. But this hot 
>> breaker did not fail.
>> 
>> Does this seem like a plausible scenario, and if so, any ideas on what might 
>> have caused it? All of the breaker bolts were tight, but a couple were not 
>> torqued to spec. I just find it strange that one breaker that didn't fail 
>> would cause other adjacent breakers to heat up enough to fail.
>> 
>> Flir image attached. This was after I replaced the four failed breakers.
>> 
>> Jason Szumlanski
>> Florida Solar Design Group 
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