Message from the client tonight indicates the inverter charger has now 
completely failed. Still inverting. Which board controls charging? 

Ray, good point about running the generator through a transformer. I suggested 
that several years ago but the extra cost was a no go.

Ron

> On Aug 15, 2024, at 10:08 PM, Ray Walters via RE-wrenches 
> <[email protected]> wrote:
> 
> If he's not running the generator through a transformer, then he's probably 
> just running 120 vac off one leg of the generator, with no load on the other 
> leg.  This imbalance will definitely cause generator failures long term, and 
> not reliably charge the batteries.
> 
> Ray Walters
> Remote Solar
> 
> On 8/15/2024 7:36 PM, Jay via RE-wrenches wrote:
>> My question would be what is the combined generator load?  Did anything 
>> change?  Anything new, solar parts or ac loads or new person around?
>> 
>> The max charging is around 20 amps or 2400 watts, + loads can get pretty 
>> large.
>> Most generators don’t have that kind of 120v capacity. I ask because he’s 
>> burned out 2 generators which says to me his programming might be incorrect.
>> I’ve seen odd behavior if the generator is running too hard, if so I have 
>> people turn down the ac input amps. It doesn’t matter where the charge amps 
>> is, loads are priority.
>> And
>> 
>> I’ve not seen this exact set of issues. Could be settings or an actual board.
>> Probably not the fet board but could be either the ac or control board.
>> Jay
>> 
>> 
>> 
>> 
>> 
>>> On Aug 15, 2024, at 7:02 PM, Ron Young via RE-wrenches 
>>> <[email protected]> wrote:
>>> 
>>> Hi Wrenches, I have a client who has a 6 year old Outback 3524 inverter. 
>>> It has performed well for him until two months ago when he started seeing 
>>> huge fluctuations in the charging behaviour indicated on the Mate and flaky 
>>> behaviour in the household loads. He said he’s also “burned out” a couple 
>>> of generators. The AC loads remaining constant while the charging loads 
>>> would fluctuate, doubling sometimes.
>>> 
>>> Because he’s pretty remote I’ve had him troubleshooting and he has replaced 
>>> the battery pack, switched generators, checked all the wiring. He found a 
>>> loose wire incoming from the generator but when repaired it made no 
>>> difference. I believe the problem may be the charging board in the Outback 
>>> is failing. Appreciate any comments or suggestions. Also what is the 
>>> current status of boards from Outback? From reading the Wrenches list I see 
>>> that Outback has changed hands recently.
>>> 
>>> Thank you!
>>> 
>>> Ron Young
>>> earthRight Solar - Solareagle.com
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