Putting the fan on the intake causes the battery box to be at higher pressure.  You don't want the pressure in the battery box to be higher than the surrounding room, or it will push the H2S into the room through any cracks.   You want to create a vacuum (lower pressure) in the battery box, so that the H2S is less likely to enter the room, and is drawn out.  That's why we always put the fan on the exhaust side.

Ray Walters
Remote Solar

On 5/6/2025 1:20 PM, Bradley Bassett wrote:
Put the fan at the intake near floor level and a passive vent at the ceiling



On Tue, May 6, 2025, 12:09 PM Ray Walters via RE-wrenches <[email protected]> wrote:

    Hi William;

    Poor ventilation could be part of it, but I've also seen corrosion
    problems from:
    clients over filling the cells,
    EQing to often,
    absorption voltage set too high and for too long,
    too high a charge rate, (too large an array)
    too high a temperature, due to floor heating and/or insulated
    battery box.

    my best systems seem to be on the lower side of array size
    relative to battery size, with batteries in a basement or garage
    that stays above freezing, but below 60F most of the year.

    Sorry I don't have a line on explosion proof fans, but I have a
    client with a 120 vac radon blower for the battery exhaust that
    seems to do much better than the traditional DC battery fans. 
    (Not my install.)

     I've only seen batteries blow twice:
    1) Idiot was arc welding next to a HUP battery and multiple large
    sparks went right on to a cap; result: blew the top off the cell.
    He had been told to construct a battery enclosure around the
    batteries, but never did.
    2) a loose connection at a battery terminal arced, melted the lead
    until the molten lead melted through the top of the case and
    ignited the hydrogen, result: burned a clear flame for a few
    seconds and went out without any major damage.

    So my take away is that unless the ignition source is in the cell
    or within an inch of the cap, the hydrogen is too low a
    concentration to ignite.  Actually, are lead acid battery internal
    plates and their external connections considered "explosion proof"?

    Ray Walters
    Remote Solar


    On 5/6/2025 12:20 PM, William Miller via RE-wrenches wrote:

    Friends:

    I have two flooded battery arrays that have steel cases that are
    corroding.  I am sure poor ventilation is the issue even though
    we have passive vents high and low.  I think I need active
    ventilation.

    Does anyone have knowledge of a 120VAC explosion proof ceiling
    mounted exhaust fan?

    Thanks in advance.

    William

    Miller Solar

    17395 Oak Road, Atascadero, CA 93422

    805-438-5600

    www.millersolar.com <http://www.millersolar.com/>

    CA Lic. 773985


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