I doubt that they are cutting the crystal any different whether they 
install them in the element, or deliver them as-is. 

As far as compensation goes, what are they doing? Just changing the 
cap parallel to the warp cap?  If this is all they do, it is easy 
enough to do myself, as it is only one cap, and the rules are the 
same, more capacitance brings the freq down. 

The main problem at this point is the deviation issue. Are they 
changing anything in the element to allow their crystal to meet 
maximum deviation specs?






--- In [email protected], [EMAIL PROTECTED] wrote:
> You said, "Any insight is appreciated."  This might be to late for 
you, but
> help some others.
> 1. This is the very reason I stopped using the more "economical" 
crystal
> companies.  While their prices look attractive, there is usually 
just to
> much rework, lost time, frustration, delays, and poor performance.
> 2. Send the ICOM / Channel Element in with your order and pay the 
cost for
> xtal installation, testing, and compensation, I'm now 28 for 28, 
worked
> right out of the box the first time, zero problems or failures 
using this
> approach and dealing with ICM.  Yes, it costs more, but its been 
done right
> the first time, every time.
> 
> Good Luck,
> Rob  K7EI
> 
> -----Original Message-----
> From: kk2ed [mailto:[EMAIL PROTECTED]
> Sent: Wednesday, December 03, 2003 11:06 AM
> To: [email protected]
> Subject: [Repeater-Builder] Micor UHF TX channel element/crystal 
issue
> 
> 
> Hi all,
> 
> I have a peculiar situation here -
> 
> I just received two new crystals from Bomar (NJ) to refreq' two 
> elements to 440 ham freqs. The channel elements are virgin 
KXN1052's 
> as prepared by Motorola.
> 
> I installed the crystals, and after attempting to adjust the warp 
> capacitors, both elements come up by about 12-15KHz on the high 
side. 
> I then went and placed aprox. 12-15pf caps in parallel with the 
warp 
> cap, which allowed me to trim the element on frequency, with a 
swing 
> of + or - 7 KHz or so, to allow for adjustments either way as the 
> crystals age. 
> 
> Now the fun part - The original Moto factory 460 crytals yielded a 
> maximum deviation setting of 8KHz or so, so there was no problem 
> setting the IDC for clipping at 4.5 or 5KHz.  HOWEVER, the new 
> crystals will only achieve a Maximum Deviation of 3.75KHz or so, 
even 
> with the IDC control at max. I then pulled the caps I placed in 
> parallel with the warp cap, and although the elements were 12KHz 
high 
> in operating freq, I was able to obtain a max deviation of 4.5KHZ, 
> but still not 5KHz as desired. 
> 
> 
> Question - is it possible that the crystals were cut with too much 
> parallel capacitance to start with, then my adding the caps to get 
> them to center freq just compounded the issue?   
> 
> Is the max freq deviation factor of the crystal proportional (or 
> inversely proportional) to the crytal's internal capacitance?
> 
> My calls to Bomar have been less than fruitful. I am still waiting 
to 
> speak to their "tech". They have offered to replace the crystals, 
but 
> I am afraid that the next set will be the same, as they seem to 
think 
> they are making them correctly.
> 
> Any insight is appreciated.
> 
> 
> Eric
> KE2D
> 
> 
> 
> 
>  
> 
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