Fraser:
 
If it is a "rusty bolt" effect, it an be a bear to find the particular
offending item.  Typically, a "rusty bolt" will generate more than
just a single frequency.
 
The actual effect is interesting.  The "rust" can also be another
kind of corrosion that forms an oxide between the bolt and the
material it's fastening.  Of course, rust is also an oxide.  The result
is a crude semiconductor that gets saturated with RF and generates
RF noise that's rich in harmonics.
 
I had a similar problem when I was an EE at the Lockheed Skunk Works.
I used a signal generator and a spectrum analyzer and pumped RF into
what seemed like a zillion fasteners.  At the same time, we listened with the
spectrum analyzer until we found several fasteners that resulted in a lot
of RF peaks when excited with RF.  We replaced the fasteners and all
was well.
 
As you can see, this is a long, tedious project, but it does work.  In your
case, you can use a scanner tuned to a harmonic of your repeater's
output frequency.  Make sure that what you're hearing on the scanner
only happens when you key the repeater and make sure the repeater
itself isn't generating the harmonic you hear.
 
If you find that it's a fastener causing the problem, make sure that the
replacement process includes oil on the threads and a good sealant
around the fastener head and where the nut goes on.
 
As someone else mentioned, it could also be intermod.  If it is, you'll need
a list of all XMTRs at the facility and some intermod software to see
if your RPTR XMTR is mixing with another signal and coming out on your
RCV freq.
 
Feel free to email me off list.
 
Dick W1NMZ
Manager (Retired)
Electromagnetic Environmental Effects
Lockheed Skunk Works
 
----- Original Message -----
Sent: 20 February, 2006 05:38
Subject: [Repeater-Builder] "Rusty bolt" help!!

We have a 145 Mhz 600khz split repeater running 25 Watts output up LDF 450 coax to a three element commercial beam at 25 Metres above ground mounted on a metal 35 Meter tower,,,
We are trying to identify the problem of what could be a "Rusty Bolt effect" the effect is that it will wipe out a signal on the input of all but the very very strong signals it sounds just like a heavy crunching sound,,,,it does not become worse with rain, wind,cold,or heat,,,,,we have changed the Tx/Rx set up, and changed the Wacom Duplexer..added extra bandpass filters
 
We have another beam 3 Meters below, run the system on this with the same effect, have run the repeater with two antennas and extra filtering,  also the effect is present with only 1 watt of RF output,,,,
 
one other effect the noise can be heard on the Tx carrier ie no through audio,,
 
To investigate the mast will cost money for an insured rigger,,,
 
idea's where or what to try next would be greatfully recieved,,
 
rgds Fraser








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