First thing I'd do is pull the Uniboard and squirt
some contact cleaner into the power control pot, then
turn it back and forth a dozen times to clean it. Then
squirt some into all the connectors between the
Uniboard and the pins in the RF tray. Put the Uniboard
back and repeat the cleaning procedure on the cables
going to the IPA/9.6V regulator card.

The power control is fairly simple but it does depend
on the signal levels remaining constant. The forward
power is detected at the output of the PA and becomes
one input to the control circuit. The pot on the
Uniboard is another input. These are balanced in an
op-amp which controls the IPA. If the sampled output
of the PA goes too high (either too much real power or
the sense circuit goes bad), the controller is
supposed to lower the IPA drive power. Similarly if
you lose power coming out of the PA, the IPA will be
told to push more power out. You're getting 10w out of
the IPA tells me it either lost the forward power
sense signal, or the PA really is putting out less
power than it should, so the circuit compensates.

One of the six wires on the Molex plug between the PA
and RF tray carries the forward power sense. You
should measure this with a digital DC voltmeter (it'll
be in the 0-2V range) with the station operating at
the proper power, and note that for reference. Then
when it happens again, you can disable the power
controller and see whether the PA is making all the
power it should, or if it's low, then you can
troubleshoot it further. The controlling transistor
and it's components on the IPA could also be giving
you a problem. An intermittently open solder joint,
for example.

Because the power control circuit is a closed loop,
you'll be chasing your tail for a while trying to
figure out what's causing it and what's being affected
by it.

You didn't say which station model you have. There are
different ways of temporarily disabling the power
control circuit depending on model. But you probably
don't want to leave it disabled with the IPA putting
out that much power. The fact that you only have to
touch the pot makes me suspicious of a dirty pot.
They're fairly cheap. Could also be a break in the
foil on the Uniboard.

Bob M.
======
--- Steve Crumley <[EMAIL PROTECTED]> wrote:

> One of my 900Mhz MSF's is driving me nuts!. Every
> once in awhile it 
> will shut the PA down. I have been thru the usual
> checks for excessive 
> drive, SWR, connectors etc. It is a 75W PA, I will
> set the output to 
> 75W and then a few days later it will shut down. If
> I turn the power 
> control it will jump from zero to over 100 watts
> outand thats all. I 
> check the IPA and it is putting out 10 watts with no
> power control. 
> Then suddenly it will go back to normal. I can
> connect just the IPA to 
> a dummy load and its still in shut down.
> 
> Does anyone have a mod to bypass this shut down
> feature. So I can just 
> set my power level where I want and let it run.
> 
> Thanks


 
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