At 09:42 AM 06/10/07, you wrote:
>Mark,
>
>Try replacing R5, the 1000 ohm voltage adjustment pot.  This is a cheap
>composition-element pot that often gets noisy after the wiper is in the same
>position for years, in a hot environment.  If a poor contact between the
>wiper and the substrate occurs, the regulator chip thinks the output voltage
>has dropped and it will cause a spike.
>
>You can verify whether the pot is bad by first noting its current position,
>then sweep it back and forth several times to "polish" the wiper, and leave
>it at a slightly different position than before.  If the output voltage is
>now stable (it will be higher or lower than before, of course), you've found
>the problem.  You might think about remotely mounting a high-quality
>wirewound pot on the front panel, where it's convenient to adjust and away
>from the hot environment.
>
>If the pot doesn't solve the problem, call Astron at 949-458-7277 and ask
>for Fred in Tech Support.
>
>73, Eric Lemmon WB6FLY

If you remote-mount the pot, do NOT use 6 inch long wires.  I had to look
at a modified power supply that was acting up at a repeater site and the
person had left the wires long enough to provide a service loop.

Unfortunately the service loop was resonant at the UHF transmit frequency.

I replaced the three wires with a piece of three-conductor-plus-braided-shield
cable (if you haven't looked at the Astron regulator schematic all three
terminals on the voltage adjust pot are hot above ground).
I made sure to ground the braided shield at the PCB end and at the pot end
and the problem went away.

Mike WA6ILQ

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