You have to lap the heat sink on the brick flat for impedence reasons.
You still have to use heat sink compound to fill the gaps for thermal
transfer reasons. It would also be nice to perfect the surface on the
recycled Mastr II or Micor chassis to 50 um smoothness, but that would
require a machine shop.

The Science Behind It:
http://www.downeastmicrowave.com/PDF/MOSFET%20PA_pdf.PDF

The Power brick can be resurfaced by hand with sand paper and a piece
of glass, I have done it, but I got metal poisoning for not wearing
gloves or a dust mask.

If any has ever owned a Yaesu FT-5100 or any radio that uses a SAV-27
brick, they will understand the importance of having smooth and even
surfaces when the substrate cracks in the brick and the module needs
resoldering.

On 7/16/07, Ron Wright <[EMAIL PROTECTED]> wrote:
> To achieve a good heat sink coupling/bonding of 2 surfaces this is what heat 
> sink compound is for.  Just having a smooth surface does not insure a good 
> bond between 2 surfaces due to different flatness/shape.
>
> I wonder in any Mitsubishi power bricks mounting instructions what they 
> recommend.  Is its surface being used for any RF connection.  I hope not, not 
> good engineering.
>
> 73, ron, n9ee/r
>
>
>
>
> >From: DCFluX <[EMAIL PROTECTED]>
> >Date: 2007/07/16 Mon AM 12:12:13 CDT
> >To: [email protected]
> >Subject: Re: [Repeater-Builder] Re: 224 MHz PA fun and war stories
>
> >
> >Gentleman,
> >
> >A word of caution with the new Mitsubishi power bricks. Please be sure
> >to lap the bottom side of the brick flat using a belt sander with 150
> >grit and followed with 400 grit sand paper to achieve optimum
> >smoothness.
> >
> >No one is sure what they were thinking with the bottom side of the
> >module on the latest generation of bricks, but unless the heat sink
> >contact is in the 100% range, you risk blowing up the module due to a
> >ground and a heat resistance problem.
> >
>
>
> Ron Wright, N9EE
> 727-376-6575
> MICRO COMPUTER CONCEPTS
> Owner 146.64 repeater Tampa Bay, FL
> No tone, all are welcome.
>
>
>
>
>
>
>
> Yahoo! Groups Links
>
>
>
>

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