Hi guys

It's been a while since I last visited this forum.  I wanted to share
some info about a db420b antenna that has been acting up for some time. 
This antenna is duplexed on an amateur radio repeater and has been
causing popping and cracking when the tx is on. When first installed new
about 5 years ago it functioned great however about a year later the
popping started.  Not beleiving the antenna could be the trouble only a
year old I tried everything I could think of to resolve the trouble.  I
read on here where someone else had trouble with their phasing harness.
So I pulled the antenna and tested it on the ground connected to the
repeater. Whith the service monitor on the repeaters input frequency I
brought the repeater up and while monitoring the output with an ht I
started wiggeling the Y connections on the harness (15 of them).  To my
suprise one was melted and most of them caused popping. I guess if  it
was a comercial job you would just buy a new harness but being the
amateur that I am I took it home and cut the plastic off all the Y
connections to reveal the problem.  The center conductors at the
connection point on the 3 cables that make each Y are layed side by side
with about a 20 guage wire wrapped around them and then soldered.  The Y
that was melted was never soldered properly from the factory, the solder
was not wicked all the way through.  Most of the other connections
looked soldered ok but some how were pulled loose, solder broken.  I
repaired the harness by replicating the factory solder connection
process, wrapped in teflon tape, then cold shrink rubber tape, then
covered with soldered copper braid, and then covered the whole
connection with heat shrink tubing (the water proof kind with hot melt
glue).  I tested the antenna again on the ground after repaires it has
no popping or cracking.  The antenna is back up and working good lets
hope it lasts a while because each connection took about 3 hours to fix.
Lets see 3 hours X 15 connections, I still can't believe I spent 45
hours fixing a stupid harness.  It seems to me that Andrew/Decibel owes
me something for my trouble but I realize it would be futile to aproach
them.  Any way I just hope this info helps someone else that may be
having problems with their db420.

Mark Ramsey


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