This may be a silly question, but if your raid is currently working, why
not remove the spare drive from your current array, pull the hardware
from the machine, install your 2 bigger drives, set them up as a
mirrored raid, copy all your data across.  Then once copied and verified
that you have all you need if you want you can retire your older drives
or take whatever next steps you wish.

That way the only thing you have to worry about with regard to the spare
is removing it from the array.

Lorne Tyndale

> 
> 
> Current server setup is raid1 with three drives. (pair and a spare) with lvm.
> /var is on its own logical partition, and the library has outgrown the disk.
> 
> The motherboard has four sata inputs. I want to reduce the existing raid 
> to two drives so I can put in two large drives and make a second raid to 
> hold /var.
> The three existing drives are sda, sdb and sdc. I want to remove sdb and 
> put sdc (the spare) in its place.
> 
> The question is, what order do I do things? Which drive(s) do I fail, and 
> when? Can I just shut the machine down, remove sdb and plug sdc into the 
> second sata input? Then reboot and remove the missing sdc from the array? 
> Does mdadm identify the drive by its device name or by the uuid? Will it 
> get mad at me if I change the order of the drives?
> 
> Thanks,
> Greg
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