I installed 1295 Kadee-style couplers onto an S-Scale America composite 
gondola and a 10000 gal tank car. I thought I'd document what I think I 
learned, and ask for any ideas or corrections.

First the tank car;

This is the Roma Wine tank car. I don't know if they are all alike. This 
car has two pins molded to the frame, for a Kadee 802 to slide on. It turns 
out the 1295 holes are slightly smaller than the 802. I believe the 802 
used 0-48 self tapping screws, the 1295 uses smaller non-self tapping. The 
1295 screws measure about .057". The 802 allow a .063 drill to slide 
through easily, a .067 is too big. So I used the .063 to drill out the 
1295. I worked it a few times until the drill slid through pretty easily. I 
was then able to push the 1295 onto the pins ok. The 1295 is a bit thicker 
than the 802 (.189" vs .147") so the pins don't come flush with the bottom 
of the 1295 the way they do with the 802. I don't think this is a problem. 
The couplers seem stable on the car, and line up with the gauge about the 
same as the 802 (just a whisker high).

Next the Composite gondola. This came with the AF compatible couplers, so I 
took them off. I did not replace the spacer (there was a spacer on the wine 
car, which had scale wheels and no couplers). The screws that hold the 
trucks are still able to screw down all the way without bottoming, so that 
seemed fine.
There's just the hint of a hole where the floor of the car needs to be 
drilled for the coupler. I was concerned that I might not get the holes 
positioned correctly, but it seemed to come out ok. The diameter of the 
screws supplied with the 1295s is .057", so I used a .046" #56 bit. I 
drilled down to the metal plate in the floor of the car. The screws 
supplied with the 1295 are short so they did not bottom out. They don't 
seem to be self tapping, but I just screwed them in and they seemed ok. If 
they loosen with time, I'll use a drop of CA as Dick mentioned.

With the couplers mounted without shims, and the trucks back on without a 
spacer (there is a washer that was already installed with the AF couplers, 
I left it in place) the couplers lined up well with the gauge.

There are pictures of both cars with their new 1295 couplers on the SHS 
website:
http://www.showcaseline.com/indexComGon.html

The Wine car is in the S-Scale America/10,000 Gal Tank Cars section.

Does this seem like the correct approach? I haven't done either of these 
cars before, so I'm sure open to suggestions!

Bill



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