In a message dated 10/15/2006 6:19:26 P.M. Eastern Standard Time,  
[EMAIL PROTECTED] writes:

It  sounds like the top "platform" is a separate piece from the "supporting  
framework".  Is this correct?  Rick, my RR and carpenter buddy, is  suggesting 
3/4" furniture grade plywood and I am wondering if there is a less  weighty 
method that will work OK.  Did you follow a magazine  article?  If so, could 
you refer us to it?  Any thought given to  using 2" thick insulation foam (blue 
or pink?) as the table top with  supporting framework beneath it?  I could 
glue the flextrack to the foam  and then paint the whole thing a neutral 
tan/green color.  And, of  course, what technique did you use for joing the 
sections 
together?   Splice pieces of flextrack about 6" long?  Or just butt them  
together?


Ed,
 
In order to facilitate transportation, the layout sets on a separate frame  
work,  4" high, 16 ft long and 51" wide.  Sits on saw horse bracketed  legs for 
quick set-up and tear down. The reason for this was to utilize  exisiting 
tops, which are all 4 X 8 ft.  There are also perimeter legs  which are 
attached 
at intervals for edge support.  The framework is made up  of doubled 3/4 " 
plywood, 4'" wide, glued and pinned, cross braced at 4 ft  intervals.  The tops 
are all 4 X 8, with 2.5 inch rails of 3/4" plywood,  single on the side, 
doubled cross members at 24" intervals.  Next time, the  cross pieces will be 
single 
3/4 plywood with 2" wide (T)  tops on the cross  pieces, should be lighter 
and stronger.  The sides could be drilled out to  release some weight, there 
are 
charts, tables etc and your carpenter buddy  probably is the best judge of 
hole sizes.   The tops are bolted  together with 3/8" machine bolts, two at 
each 
juncture,  ALL from the same  manufacturer so we can use the same wrenches 
every time we set up. 2 of the tops  are plywood framed, 2 are 2 X 3 
dimensional 
lumber, the plywood frames are  lighter and more "stable".  Tops are 
currently 1/2" HOMOSOTE, which adds  lots of weight.
 
Probably learned something from a magazine, but my father started building  
these layouts in the forties and I learned and adapted from him.  My  cabinet 
maker buddy and I adjust as we go.  
 
Next layout will probably be 36" wide, 72" or 96" long modules, foam tops  
are a real possibility.  CLASSIC TOY TRAINS did an excellent feature on  SHS''s 
5 X 9 foam layout.  
Pink and blue are colors, nothing else, AVOID white pebbly foam as you will  
have little foam balls rolling around the house  for years.  Foam is  easily 
painted with a NON oil based paint.
Track could be glued down with silicone caulk.  I would use short  track 
sections at the joints, with slip joiners such as HO to make it easy to  set 
up.  
SHS track is neato. WE use RADIO SHACK multi-pin connectors,  available in a 
wide variety of pin numbers at the RADIO SHACKS that still have  merchandise.  
Most Mall Shacks don't have the goodies.  I can get you  the numbers if you 
wish.  We "Stupid-Proof" the connectors in the way we  use and orientate them 
from section to section.  We currently have a two  track main line fed from a 
dual transformer, using common ground and two  separate feeds in a four pin 
connnecter, one pin not used.  Next is the  "Accessory Feed" in a 2 pin 
connector 
and 6" from that is a reversed 2 pin  connector for the lighting circuits.  
Indiviual accessory feeds are  combined in 6 and 8 pin connectors.  The wires 
are threaded thru screw eyes  and pulled up tight, then ends are put on, the 
wires are at least 8" long when  "pinned".   Jeff didn't even bother to tape 
the 
splices because none are  close to the next.  We ultimately "painted" them 
with plastic  insulation.  This year we are adding controlled switches, a step 
up 
from  just having them in the track plan.  
 
We do have the advantage of the fact that this layout will be used one  place 
for several weeks and then dismantled, stored and then changed for the  next 
set-up.  Our host didn't inititally understand the appeal of toy  trains and 
forfeited a great opportunity to capitalize on our presence.   Was interesting 
to watch the store manager watching us from one plate glass  window and the 
owner from another, at least what they could see thru the crowd  watching us.  
By 10 AM the first morning they knew they had "Blown It" big  time.  Actually 
we attracted a crowd when we started to unload the vans and  trucks at 7 AM, 
before we walked into their restaurant for  breakfast  and watched people 
walking in and stopping to look when they realized they were  looking at train 
tables, then looking around for us.
 
Ours is a small group of couples, women as involved as men at the  
appropriate time in the project.  We have no qualms about calling on the  
talent we have 
among us.
 
Hope this helps,
 
Jim Lyle


[Non-text portions of this message have been removed]



 
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