Jim,
Our small group of Foaming Rivet Counters has used 2" x4'x8'  foam with a
1"x3" frame around the perimeter for several modular layouts. The bracing on
the underside is 1"x2", run the 4' length.
We use 1"x3" x4' lumber glued on the 1" side in between the 1"x2" bracing to
make a slot for plastic sawhorses to hold the whole thing up. Both the
bracing and the slot material run the same direction, the 4' length way. The
approximately 2"x4" vertical top of the saw horse fits in between the slots
we created with the 1x3" pieces, which creates a reasonably stable assembly
when all boards are connected. We use C-clamps underneath to hold the
modules together. This is harder to explain than it is to do.
Thing is stable, and even I with several disc problems can assemble it by
myself, although it is easier with two.
I never have liked the over-engineered, heavy ply and iron wood assemblies
that most clubs use. They are just too bulky and heavy. While those layouts
will withstand anything but a direct hit, for me, the downside is just too,
well, down. As in on the ground, which is what I would be after trying to
hoist one of the things :)
Roy Inman

From: [EMAIL PROTECTED]
Date: Sun, 22 Oct 2006 18:49:33 -0400 (EDT)
To: [EMAIL PROTECTED], [email protected]
Subject: {S-Scale List} Re: Plywood Benchwork


 
In a message dated 10/16/2006 3:37:39 P.M. Eastern Standard Time,
[EMAIL PROTECTED] <mailto:tennsgauge%40aol.com>  writes:

I wonder  if anyone can report on doing a module using plywood (maybe 1/2 or
3/8  inch) for the area of the layout that supports track and roadbed and
accessories, but uses something lighter (like foam) for the remainder of
the 
top ?  

Our 4 X 7 travelling SHS layout has a 3/8 plywood top, covered with 1/2"
Homosote. Dumb idea, just adds weight in my opinion.

3/4" X 2.5" plywood works for us as side rails on the tops.  Matched  in
size 
to dimensional 2 X 3's we started with.  Supporting framework is  3/4" X 4"
DOUBLED, glued and pinned plywood on sawhorse brackets, legs are 2 X  4's.
Quickest way to set it up, legs are screwed to outer perimeter after  tops
are on 
framework.  Maybe Jeff will take some picks when we move  it.

Jim Lyle

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