Well... it's been a long time since I've machined (mid 70's)... but a couple 
things I recall:

* Always make sure the bit is entering the work with the flutes spinning the 
correct direction. (i.e. You want the flutes to be rotating in a manner they 
resist the material and not grab it.)

* If the flutes are loading with material, it will try to do what you're 
describing. (Lift, draw the work in, etc.)  I recall for precise work required 
higher bit speed and very small increments of feed.

Best of luck.  You dedication level is amazing.

Andre
  ----- Original Message ----- 
  From: Bill Lane 
  To: [email protected] ; [email protected] ; PRR Modeling 
  Sent: Sunday, August 19, 2012 1:09 PM
  Subject: {S-Scale List} How I spent my Saturday





  Dan and I spent yesterday trying to fix incorrigible Pennsy S Models X29 from 
their leaning ways. http://youtu.be/RMsDDEOytJY Ironically the first use and 
purpose for getting my milling machine (7 feet tall - 1700 pounds) was to do 
THIS! It is just so much easier to do now that the mill is at my house. It has 
spent the previous 6  + years I owned it at 2 locations with very limited 
access.

   

  It is interesting how in the clip it looks like the bit is going counter 
clockwise bit it is not. What is ever stranger is when the bit somehow sucks 
the car upward and out of the fixture to go chomping away. That happened twice 
yesterday. By the time you think there is a problem the mangling is done. That 
really puts the chomped car back in the 'to be fixed" on another day pile. 

   

  If you think you want to try your hand at importing brass trains watch this 
clip continuously until you change your mind! This is just one day in the life 
of 12+ YEARS of trying to get these cars fixed enough to use. I have fixed, 
painted, stripped, decaled, machined and fixed again MANY cars all because I 
wanted a X29. You guys that get good models with nothing to fix right out of 
the box don't know the fun you are missing!

   

  This brings modeling and "brass bashing" to an industrial level!

   

  Thank You,
  Bill Lane

  Modeling the Mighty Pennsy & PRSL in 1957 in S Scale since 1988

  See my finished models at:
  http://www.lanestrains.com
  Look at what has been made in PRR in S Scale!

   

  See my layout progess at:

  http://www.lanestrains.com/My_Layout.htm

  Custom Train Parts Design
  http://www.lanestrains.com/SolidWorks_Modeling.htm

  PRR Builders Photos Bought, Sold & Traded
  (Trading is MUCH preferred)
  http://www.lanestrains.com/PRRphotos.xls 

  ***Join the PRR T&HS***
  The other members are not ALL like me!
  http://www.prrths.com
  http://www.lanestrains.com/PRRTHS_Application.pdf

  Join the Pennsylvania Reading Seashore Lines Historical Society
  It's FREE to join! http://www.prslhs.com 
  Preserving The Memory Of The PRSL

   




  

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