Re: Stus-List Edson Wheel Idler Pulley Plate

2018-07-05 Thread Chuck S via CnC-List

Did this job in 2015.  Edson offered only the cast aluminum idler plate.  Its better than the OEM, but raises the pedestal somewhat.  Expect to make a trim ring from 3/4 stock; starboard or foamboard.  I offered my templates to Edson, but they were mute.  Another option mentioned by Francois, contact Garhauer to make a new one in SS.  I never did that cause I found a way to make the Edson one work. My unit has the original bronze sheaves, SS towers, aluminum base, SS cable going round an aluminum radial sheave.On July 5, 2018 at 3:38 PM Ron Ricci via CnC-List  wrote:  Richard,    My 37+ has an Edson 776-4AL which has a stamped steel plate with aluminum sheaves.  It cost me $303 in 2014.  This part is no longer listed on the Edson website.  The plate which is about 1/8” thick and is sandwiched between the bottom of the pedestal and fiberglass on the cockpit floor.  The newer 776AL-4AL has an aluminum plate with aluminum sheaves.  The plate is about half an inch thick so when sandwiched as the original steel plate, the pedestal will sit about 3/8” higher and probably show a gap.       The original steel plate would have worked had the location been in a dry area below the pedestal.  C&C should have used a stainless steel or aluminum plate in the 37+/40 application.  There may be similar issues on other boats.  Maybe Edson knows which C&C’s used the 776-4AL in an exposed area.  There may be a demand for an identical replacement using a more suitable plate material.  When I got my 776-4AL, the Edson person who helped me said they could water cut new plates as the original dies were probably gone.  Edson had files on the 37+ and I do remember the person at the counter hollering back to one of the offices, “Hey Rob, we have one of your boats”.  Magically, a file folder with details of the 37+ appeared.    Edson is really a first class outfit and I’m sure if a few list members contacted them, they’d offer a solution.    Ron    From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of bushmark4--- via CnC-ListSent: Thursday, July 5, 2018 9:18 AMTo: cnc-list@cnc-list.comCc: bushma...@aol.comSubject: Re: Stus-List Edson Wheel Idler Pulley Plate  Ron, do you think the plate issue is indigenous to the 37+/40s or do believe all boats will/should have to replace? Thanks    Richard s/v/ Bushmark4: 1985 C&C 37 CB; Ohio River (soon) Richard N. Bush  2950 Breckenridge Lane, Suite NineLouisville, Kentucky 40220-1462 502-584-7255       -Original Message-From: Ron Ricci via CnC-List To: cnc-list Cc: Ron Ricci Sent: Thu, Jul 5, 2018 8:37 amSubject: Re: Stus-List Edson Wheel Idler Pulley Plate Bruce, I replaced my idler plate and generally overhauled the steering system several years ago.  The idler pulleys had almost fallen off the plate and the steering cables actually fell off the radial wheel.  I got the next to last plate Edson had in stock and I think the last one is now gone.   Edson told me that when the last idler was gone they could water cut new ones as the dies were no longer available.  Your plate looks OK but I think that it like many others on 37+/40’s will need replacement.  This may be a good time for all 37+/40 owners to inspect their plates.  Regards,RonRon RicciS/V PatriotC&C 37+Bristol, RIron.ri...@1968.usna.comFrom: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Bruce Whitmore via CnC-ListSent: Wednesday, July 4, 2018 3:14 PMTo: C&C ListCc: Bruce WhitmoreSubject: Stus-List Edson Wheel Idler Pulley Plate  Hello all, I have a 1994 C&C 37/40+ that we are slowly going through from stem to stern to make sure that I understand the systems and that we're comfortable that we've addressed the major, if not minor issues.  Eventually we will want to do some Caribbean cruising, but for now we're day sailing.   One of the issues I saw brought up was potential wear on idler pulleys and rusting of the idler pulley plate.  One of my steering cables has a couple fine meathooks, so the cables are on the list for replacement in the very near future (I have the cables).  That got me thinking about the plate, and I slid my cell phone in through the stern access and snapped some photos.  You can see them here:     https://www.dropbox.com/s/6loqazy934saift/Idler%20Pulleys%20-%20Farther%20out%20view.jpg?dl=0 https://www.dropbox.com/s/kss6g0pyrephdb9/Idler%20Pulleys%2C%20closeup%20aft.jpg?dl=0 https://www.dropbox.com/s/fpsowvbmlx9u383/Idler%20Pully%20Plate%2C%20forward.jpg?dl=0    It seems as though the rust is all on the surface at the moment and the idler pulleys mount securely.     Can anyone tell me how difficult and time consuming it will be to change out the plate?  If the plate only has surface corrosion, is treating it in place with Ospho a reasonable short term solution while I am swapping out the cables (until I can replace the plate entirely)?     Can you also confirm the steps, which I presume to be as follows:   a).  Remove the compass, disco

Re: Stus-List Edson Wheel Idler Pulley Plate

2018-07-05 Thread Ron Ricci via CnC-List
Richard,

 

My 37+ has an Edson 776-4AL which has a stamped steel plate with aluminum 
sheaves.  It cost me $303 in 2014.  This part is no longer listed on the Edson 
website.  The plate which is about 1/8” thick and is sandwiched between the 
bottom of the pedestal and fiberglass on the cockpit floor.  The newer 
776AL-4AL has an aluminum plate with aluminum sheaves.  The plate is about half 
an inch thick so when sandwiched as the original steel plate, the pedestal will 
sit about 3/8” higher and probably show a gap.   

 

The original steel plate would have worked had the location been in a dry area 
below the pedestal.  C&C should have used a stainless steel or aluminum plate 
in the 37+/40 application.  There may be similar issues on other boats.  Maybe 
Edson knows which C&C’s used the 776-4AL in an exposed area.  There may be a 
demand for an identical replacement using a more suitable plate material.  When 
I got my 776-4AL, the Edson person who helped me said they could water cut new 
plates as the original dies were probably gone.  Edson had files on the 37+ and 
I do remember the person at the counter hollering back to one of the offices, 
“Hey Rob, we have one of your boats”.  Magically, a file folder with details of 
the 37+ appeared.

 

Edson is really a first class outfit and I’m sure if a few list members 
contacted them, they’d offer a solution.

 

Ron 

 

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of bushmark4--- 
via CnC-List
Sent: Thursday, July 5, 2018 9:18 AM
To: cnc-list@cnc-list.com
Cc: bushma...@aol.com
Subject: Re: Stus-List Edson Wheel Idler Pulley Plate

 

Ron, do you think the plate issue is indigenous to the 37+/40s or do believe 
all boats will/should have to replace? Thanks

 

Richard

s/v/ Bushmark4: 1985 C&C 37 CB; Ohio River (soon)


Richard N. Bush  
2950 Breckenridge Lane, Suite Nine
Louisville, Kentucky 40220-1462 
502-584-7255

 

 

-Original Message-
From: Ron Ricci via CnC-List 
To: cnc-list 
Cc: Ron Ricci 
Sent: Thu, Jul 5, 2018 8:37 am
Subject: Re: Stus-List Edson Wheel Idler Pulley Plate

Bruce,

 

I replaced my idler plate and generally overhauled the steering system several 
years ago.  The idler pulleys had almost fallen off the plate and the steering 
cables actually fell off the radial wheel.  I got the next to last plate Edson 
had in stock and I think the last one is now gone.  

 

Edson told me that when the last idler was gone they could water cut new ones 
as the dies were no longer available.  Your plate looks OK but I think that it 
like many others on 37+/40’s will need replacement. 

 

This may be a good time for all 37+/40 owners to inspect their plates.  

Regards,

Ron

Ron Ricci

S/V Patriot

C&C 37+

Bristol, RI

ron.ri...@1968.usna.com

 

  

 

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com 
<mailto:cnc-list-boun...@cnc-list.com?> ] On Behalf Of Bruce Whitmore via 
CnC-List
Sent: Wednesday, July 4, 2018 3:14 PM
To: C&C List
Cc: Bruce Whitmore
Subject: Stus-List Edson Wheel Idler Pulley Plate

 

Hello all,

 

I have a 1994 C&C 37/40+ that we are slowly going through from stem to stern to 
make sure that I understand the systems and that we're comfortable that we've 
addressed the major, if not minor issues.  Eventually we will want to do some 
Caribbean cruising, but for now we're day sailing.  

 

One of the issues I saw brought up was potential wear on idler pulleys and 
rusting of the idler pulley plate.  One of my steering cables has a couple fine 
meathooks, so the cables are on the list for replacement in the very near 
future (I have the cables).  That got me thinking about the plate, and I slid 
my cell phone in through the stern access and snapped some photos.  You can see 
them here:  

 

https://www.dropbox.com/s/6loqazy934saift/Idler%20Pulleys%20-%20Farther%20out%20view.jpg?dl=0

https://www.dropbox.com/s/kss6g0pyrephdb9/Idler%20Pulleys%2C%20closeup%20aft.jpg?dl=0

https://www.dropbox.com/s/fpsowvbmlx9u383/Idler%20Pully%20Plate%2C%20forward.jpg?dl=0

 

It seems as though the rust is all on the surface at the moment and the idler 
pulleys mount securely.  

 

Can anyone tell me how difficult and time consuming it will be to change out 
the plate?  If the plate only has surface corrosion, is treating it in place 
with Ospho a reasonable short term solution while I am swapping out the cables 
(until I can replace the plate entirely)?  

 

Can you also confirm the steps, which I presume to be as follows:

 

a).  Remove the compass, disconnect compass light, attach a fish line to the 
wire

b).  Remove plate that serves to attach stainless grab rail

c).  Disconnect shifter and throttle cables from levers, attach fish lines to 
aid in reassembly

d).  Remove cable/chain, attach fish lines to ends of cables

e).  Remove steering pedestal bolts - see here:  
https://www.dropbox.com/s/pxc37iifz7eo596/Pedestal%20Guard%20Feet.jpg?dl=0

f). 

Re: Stus-List Edson Wheel Idler Pulley Plate

2018-07-05 Thread Tim Rutherford via CnC-List
On my boat, Chamamé, she just received a complete overhaul of the Edson
#334 pedestal, #727 engine controls, #776 idler plate with cable
replacement in May. Like Bruce, I am sailing locally but plan venture into
the Gulf of Mexico and Caribbean.

Bruce, your steps appear in order and the job is not difficult except for
limited access. Mine was out in about two hours but the shop work seemed to
take forever and reassembly took all of an afternoon. I seem to have to put
things together about three times before I get it exactly right for the
final assembly. Please don't hesitate to call me and talk it through.

My idler plate appeared in much better condition than Bruce's but upon
removal and closer inspection I found that a stainless grommet, that makes
the pivot point and attaches the wheel assembly to the plate, had cracked
about halfway around it's circumference. Left unchecked this likely would
have resulted in a ugly failure before the next inspection. Edson balked at
repairing the assembly, saying that they have never seen one returned in
serviceable condition. I sent a photo that showed that it was
otherwise fine condition and they said OK to return it for assessment.

I attribute it's life to an excellent sealing job at the deck, preventing
salt water from leaking onto the plate from above.

The assembly was returned to Edson for repair and they replaced the grommet
for a reasonable price. Although IMO the plate is an inferior design due to
it's vulnerability to corrosion, I felt that if properly installed and
sealed it would provide reliable service if inspected occasionally. I
coated it with a Corroseal, a product similar to Ospho, and used copious
amounts of plumber's putty to seal the pedestal at the deck joint. This
approach probably saved about $350 over the cost of replacing it with the
redesigned assembly.

The wire rope assemblies were fabricated locally in St. Petersburg, FL by
SSMR, Inc. who I can recommend without hesitation. The replacements were
exact duplicates of what was removed and the price was under $100.

Due to aforementioned references to loss of steering I also chose to
reroute all cables through the pedestal guard tubes to eliminate the
possibility of fouling the sprocket and chain. Two boats in our club
recently collided after steering failure, ending the season early for them
both, ​​so I was especially sensitive to that.

Hope this helps. Comments welcomed.

--
Tim Rutherford
1981 C&C 36 #244 Chamamé
tim.rutherford.m...@gmail.com
813 748 4888 cel/text

​
 20180204_181613.jpg
<https://drive.google.com/file/d/1FpGsBXuzFcwn-SGSz4C0qbpI_lGO5YEH/view?usp=drive_web>
​​
 20180204_181555.jpg
<https://drive.google.com/file/d/1369Fus8J_30TOUGHLV_yTHU4iEwjjhQ2/view?usp=drive_web>
​​
 20180204_181619.jpg
<https://drive.google.com/file/d/14xOsK1c9J2Y6RU_2BAs8_fOeqVf_nxy3/view?usp=drive_web>
​

On Thu, Jul 5, 2018 at 9:18 AM, bushmark4--- via CnC-List <
cnc-list@cnc-list.com> wrote:

> Ron, do you think the plate issue is indigenous to the 37+/40s or do
> believe all boats will/should have to replace? Thanks
>
> Richard
> s/v/ Bushmark4: 1985 C&C 37 CB; Ohio River (soon)
>
> Richard N. Bush
> 2950 Breckenridge Lane, Suite Nine
> Louisville, Kentucky 40220-1462
> 502-584-7255
>
>
> -Original Message-
> From: Ron Ricci via CnC-List 
> To: cnc-list 
> Cc: Ron Ricci 
> Sent: Thu, Jul 5, 2018 8:37 am
> Subject: Re: Stus-List Edson Wheel Idler Pulley Plate
>
> Bruce,
>
> I replaced my idler plate and generally overhauled the steering system
> several years ago.  The idler pulleys had almost fallen off the plate and
> the steering cables actually fell off the radial wheel.  I got the next to
> last plate Edson had in stock and I think the last one is now gone.
>
> Edson told me that when the last idler was gone they could water cut new
> ones as the dies were no longer available.  Your plate looks OK but I think
> that it like many others on 37+/40’s will need replacement.
>
> This may be a good time for all 37+/40 owners to inspect their plates.
> Regards,
> *Ron*
> Ron Ricci
> S/V Patriot
> C&C 37+
> Bristol, RI
> ron.ri...@1968.usna.com
>
>
>
> *From:* CnC-List [mailto:cnc-list-boun...@cnc-list.com
> ] *On Behalf Of *Bruce Whitmore via
> CnC-List
> *Sent:* Wednesday, July 4, 2018 3:14 PM
> *To:* C&C List
> *Cc:* Bruce Whitmore
> *Subject:* Stus-List Edson Wheel Idler Pulley Plate
>
> Hello all,
>
> I have a 1994 C&C 37/40+ that we are slowly going through from stem to
> stern to make sure that I understand the systems and that we're comfortable
> that we've addressed the major, if not minor issues.  Eventually we will
> want to do some Caribbean cruising, but for now we're day sailing.
>
>
> One of the issues I saw bro

Stus-List Edson Wheel Idler Pulley Plate

2018-07-05 Thread Francois Rivard via CnC-List
Hi Bruce,

You don't want the Edson idler plate anyway because they are made out of
mild steel which is not suited for the application and why they corrode
into oblivion. (We have the same issues on the 34+ , 34/36, 36+, and 34R
variants

If your's is still decent you can send it to Garhauer
https://www.garhauerstore.com  they'll make you a better out of stainless
steel for less money.

Ask Chuck for details, I believe he had his done there.

Best Regards,

Francois Rivard
1990 34+ "Take Five"
Lake Lanier, GA
___

Thanks everyone for supporting this list with your contributions.  Each and 
every one is greatly appreciated.  If you want to support the list - use PayPal 
to send contribution --   https://www.paypal.me/stumurray



Re: Stus-List Edson Wheel Idler Pulley Plate

2018-07-05 Thread Bruce Whitmore via CnC-List
I do not believe it is solely limited to the 37/40+, and in fact have seen 
other posts about people losing steering in races & offshore passages due to 
failure of the plate due to rust. 

Per Edson's website, they are running about $400 - $450.Hope this helps, Bruce 
Whitmore

(847) 404-5092 (mobile)
bwhitm...@sbcglobal.net


  From: bushmark4--- via CnC-List 
 To: cnc-list@cnc-list.com 
Cc: bushma...@aol.com
 Sent: Thursday, July 5, 2018 9:19 AM
 Subject: Re: Stus-List Edson Wheel Idler Pulley Plate
   
 Ron, do you think the plate issue is indigenous to the 37+/40s or do believe 
all boats will/should have to replace? Thanks
 
Richards/v/ Bushmark4: 1985 C&C 37 CB; Ohio River (soon)

Richard N. Bush  
2950 Breckenridge Lane, Suite Nine
Louisville, Kentucky 40220-1462 
502-584-7255 
 
-Original Message-
From: Ron Ricci via CnC-List 
To: cnc-list 
Cc: Ron Ricci 
Sent: Thu, Jul 5, 2018 8:37 am
Subject: Re: Stus-List Edson Wheel Idler Pulley Plate

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.yiv1815358118aolReplacedBody div.yiv1815358118aolmail_WordSection1 {}Bruce, I 
replaced my idler plate and generally overhauled the steering system several 
years ago.  The idler pulleys had almost fallen off the plate and the steering 
cables actually fell off the radial wheel.  I got the next to last plate Edson 
had in stock and I think the last one is now gone.   Edson told me that when 
the last idler was gone they could water cut new ones as the dies were no 
longer available.  Your plate looks OK but I think that it like many others on 
37+/40’s will need replacement.  This may be a good time for all 37+/40 owners 
to inspect their plates.  Regards,RonRon RicciS/V PatriotC&C 37+Bristol, 
riron.ri...@1968.usna.com     From: CnC-List 
[mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Bruce Whitmore via CnC-List
Sent: Wednesday, July 4, 2018 3:14 PM
To: C&C List
Cc: Bruce Whitmore
Subject: Stus-List Edson Wheel Idler Pulley Plate Hello all, I have a 1994 C&C 
37/40+ that we are slowly going through from stem to stern to make sure that I 
understand the systems and that we're comfortable that we've addressed the 
major, if not minor issues.  Eventually we will want to do some Caribbean 
cruising, but for now we're day sailing.  

 One of the issues I saw brought up was potential wear on idler pulleys and 
rusting of the idler pulley plate.  One of my steering cables has a couple fine 
meathooks, so the cables are on the list for replacement in the very near 
future (I have the cables).  That got me thinking about the plate, and I slid 
my cell phone in through the stern access and snapped some photos.  You can see 
them here:  



https://www.dropbox.com/s/6loqazy934saift/Idler%20Pulleys%20-%20Farther%20out%20view.jpg?dl=0

https://www.dropbox.com/s/kss6g0pyrephdb9/Idler%20Pulleys%2C%20closeup%20aft.jpg?dl=0

https://www.dropbox.com/s/fpsowvbmlx9u383/Idler%20Pully%20Plate%2C%20forward.jpg?dl=0



It seems as though the rust is all on the surface at the moment and the idler 
pulleys mount securely.  



Can anyone tell me how difficult and time consuming it will be to change out 
the plate?  If the plate only has surface corrosion, is treating it in place 
with Ospho a reasonable short term solution while I am swapping out the cables 
(until I can replace the plate entirely)?  



Can you also confirm the steps, which I presume to be as follows:

a).  Remove the compass, disconnect compass light, attach a fish line to the 
wire

b).  Remove plate that serves to att

Re: Stus-List Edson Wheel Idler Pulley Plate

2018-07-05 Thread bushmark4--- via CnC-List

 Ron, do you think the plate issue is indigenous to the 37+/40s or do believe 
all boats will/should have to replace? Thanks

 


Richard
s/v/ Bushmark4: 1985 C&C 37 CB; Ohio River (soon)


Richard N. Bush  
2950 Breckenridge Lane, Suite Nine
Louisville, Kentucky 40220-1462 
502-584-7255

 

 

-Original Message-
From: Ron Ricci via CnC-List 
To: cnc-list 
Cc: Ron Ricci 
Sent: Thu, Jul 5, 2018 8:37 am
Subject: Re: Stus-List Edson Wheel Idler Pulley Plate



Bruce,
 
I replaced my idler plate and generally overhauled the steering system several 
years ago.  The idler pulleys had almost fallen off the plate and the steering 
cables actually fell off the radial wheel.  I got the next to last plate Edson 
had in stock and I think the last one is now gone.  
 
Edson told me that when the last idler was gone they could water cut new ones 
as the dies were no longer available.  Your plate looks OK but I think that it 
like many others on 37+/40’s will need replacement. 
 
This may be a good time for all 37+/40 owners to inspect their plates.  
Regards,
Ron
Ron Ricci
S/V Patriot
C&C 37+
Bristol, RI
ron.ri...@1968.usna.com
 
   
 

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Bruce 
Whitmore via CnC-List
Sent: Wednesday, July 4, 2018 3:14 PM
To: C&C List
Cc: Bruce Whitmore
Subject: Stus-List Edson Wheel Idler Pulley Plate

 

Hello all,

 

I have a 1994 C&C 37/40+ that we are slowly going through from stem to stern to 
make sure that I understand the systems and that we're comfortable that we've 
addressed the major, if not minor issues.  Eventually we will want to do some 
Caribbean cruising, but for now we're day sailing.  



 

One of the issues I saw brought up was potential wear on idler pulleys and 
rusting of the idler pulley plate.  One of my steering cables has a couple fine 
meathooks, so the cables are on the list for replacement in the very near 
future (I have the cables).  That got me thinking about the plate, and I slid 
my cell phone in through the stern access and snapped some photos.  You can see 
them here:  







https://www.dropbox.com/s/6loqazy934saift/Idler%20Pulleys%20-%20Farther%20out%20view.jpg?dl=0



https://www.dropbox.com/s/kss6g0pyrephdb9/Idler%20Pulleys%2C%20closeup%20aft.jpg?dl=0



https://www.dropbox.com/s/fpsowvbmlx9u383/Idler%20Pully%20Plate%2C%20forward.jpg?dl=0







It seems as though the rust is all on the surface at the moment and the idler 
pulleys mount securely.  







Can anyone tell me how difficult and time consuming it will be to change out 
the plate?  If the plate only has surface corrosion, is treating it in place 
with Ospho a reasonable short term solution while I am swapping out the cables 
(until I can replace the plate entirely)?  







Can you also confirm the steps, which I presume to be as follows:





a).  Remove the compass, disconnect compass light, attach a fish line to the 
wire



b).  Remove plate that serves to attach stainless grab rail



c).  Disconnect shifter and throttle cables from levers, attach fish lines to 
aid in reassembly



d).  Remove cable/chain, attach fish lines to ends of cables

e).  Remove steering pedestal bolts - see here:  
https://www.dropbox.com/s/pxc37iifz7eo596/Pedestal%20Guard%20Feet.jpg?dl=0



f).   Pull pedestal loose, pulling ends of cables & wires through & label fish 
lines accordingly

g).  Remove idler pulleys, disassemble, check & grease

h).  Remove & replace plate, hopefully with Edson supplied version, if not have 
one machined from aluminum locally

i).   Reassemble







I understand that some folks have ordered replacement plates only to find them 
to not be an exact fit (thus the comment about having one machined locally).  
Can anyone confirm or deny this?  







Given what you can see, how emergent is this repair? 







Thanks for all your input!






Bruce C. Whitmore

1994 C&C 37/40+

"Astralis"

(847) 404-5092 (mobile)
bwhitm...@sbcglobal.net


___

Thanks everyone for supporting this list with your contributions.  Each and 
every one is greatly appreciated.  If you want to support the list - use PayPal 
to send contribution --   https://www.paypal.me/stumurray


___

Thanks everyone for supporting this list with your contributions.  Each and 
every one is greatly appreciated.  If you want to support the list - use PayPal 
to send contribution --   https://www.paypal.me/stumurray



Re: Stus-List Edson Wheel Idler Pulley Plate

2018-07-05 Thread Ron Ricci via CnC-List
Bruce,

 

I replaced my idler plate and generally overhauled the steering system several 
years ago.  The idler pulleys had almost fallen off the plate and the steering 
cables actually fell off the radial wheel.  I got the next to last plate Edson 
had in stock and I think the last one is now gone.  

 

Edson told me that when the last idler was gone they could water cut new ones 
as the dies were no longer available.  Your plate looks OK but I think that it 
like many others on 37+/40’s will need replacement. 

 

This may be a good time for all 37+/40 owners to inspect their plates.  

Regards,

Ron

Ron Ricci

S/V Patriot

C&C 37+

Bristol, RI

 <mailto:ron.ri...@1968.usna.com> ron.ri...@1968.usna.com

 

  

 

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Bruce 
Whitmore via CnC-List
Sent: Wednesday, July 4, 2018 3:14 PM
To: C&C List
Cc: Bruce Whitmore
Subject: Stus-List Edson Wheel Idler Pulley Plate

 

Hello all,

 

I have a 1994 C&C 37/40+ that we are slowly going through from stem to stern to 
make sure that I understand the systems and that we're comfortable that we've 
addressed the major, if not minor issues.  Eventually we will want to do some 
Caribbean cruising, but for now we're day sailing.  



 

One of the issues I saw brought up was potential wear on idler pulleys and 
rusting of the idler pulley plate.  One of my steering cables has a couple fine 
meathooks, so the cables are on the list for replacement in the very near 
future (I have the cables).  That got me thinking about the plate, and I slid 
my cell phone in through the stern access and snapped some photos.  You can see 
them here:  







 
<https://www.dropbox.com/s/6loqazy934saift/Idler%20Pulleys%20-%20Farther%20out%20view.jpg?dl=0>
 
https://www.dropbox.com/s/6loqazy934saift/Idler%20Pulleys%20-%20Farther%20out%20view.jpg?dl=0



 
<https://www.dropbox.com/s/kss6g0pyrephdb9/Idler%20Pulleys%2C%20closeup%20aft.jpg?dl=0>
 
https://www.dropbox.com/s/kss6g0pyrephdb9/Idler%20Pulleys%2C%20closeup%20aft.jpg?dl=0



 
<https://www.dropbox.com/s/fpsowvbmlx9u383/Idler%20Pully%20Plate%2C%20forward.jpg?dl=0>
 
https://www.dropbox.com/s/fpsowvbmlx9u383/Idler%20Pully%20Plate%2C%20forward.jpg?dl=0







It seems as though the rust is all on the surface at the moment and the idler 
pulleys mount securely.  







Can anyone tell me how difficult and time consuming it will be to change out 
the plate?  If the plate only has surface corrosion, is treating it in place 
with Ospho a reasonable short term solution while I am swapping out the cables 
(until I can replace the plate entirely)?  







Can you also confirm the steps, which I presume to be as follows:





a).  Remove the compass, disconnect compass light, attach a fish line to the 
wire



b).  Remove plate that serves to attach stainless grab rail



c).  Disconnect shifter and throttle cables from levers, attach fish lines to 
aid in reassembly



d).  Remove cable/chain, attach fish lines to ends of cables

e).  Remove steering pedestal bolts - see here:   
<https://www.dropbox.com/s/pxc37iifz7eo596/Pedestal%20Guard%20Feet.jpg?dl=0> 
https://www.dropbox.com/s/pxc37iifz7eo596/Pedestal%20Guard%20Feet.jpg?dl=0



f).   Pull pedestal loose, pulling ends of cables & wires through & label fish 
lines accordingly

g).  Remove idler pulleys, disassemble, check & grease

h).  Remove & replace plate, hopefully with Edson supplied version, if not have 
one machined from aluminum locally

i).   Reassemble







I understand that some folks have ordered replacement plates only to find them 
to not be an exact fit (thus the comment about having one machined locally).  
Can anyone confirm or deny this?  







Given what you can see, how emergent is this repair? 







Thanks for all your input!





Bruce C. Whitmore

1994 C&C 37/40+

"Astralis"

(847) 404-5092 (mobile)
bwhitm...@sbcglobal.net

___

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every one is greatly appreciated.  If you want to support the list - use PayPal 
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Re: Stus-List Edson Wheel Idler Pulley Plate

2018-07-04 Thread Josh Muckley via CnC-List
http://svjohannarose.blogspot.com/2015/11/replacing-steering-cross-wire-idlers.html?m=1

On Wed, Jul 4, 2018, 3:19 PM Bruce Whitmore via CnC-List <
cnc-list@cnc-list.com> wrote:

> Hello all,
>
> I have a 1994 C&C 37/40+ that we are slowly going through from stem to
> stern to make sure that I understand the systems and that we're comfortable
> that we've addressed the major, if not minor issues.  Eventually we will
> want to do some Caribbean cruising, but for now we're day sailing.
>
> One of the issues I saw brought up was potential wear on idler pulleys and
> rusting of the idler pulley plate.  One of my steering cables has a couple
> fine meathooks, so the cables are on the list for replacement in the very
> near future (I have the cables).  That got me thinking about the plate, and
> I slid my cell phone in through the stern access and snapped some photos.
> You can see them here:
>
>
> https://www.dropbox.com/s/6loqazy934saift/Idler%20Pulleys%20-%20Farther%20out%20view.jpg?dl=0
>
> https://www.dropbox.com/s/kss6g0pyrephdb9/Idler%20Pulleys%2C%20closeup%20aft.jpg?dl=0
>
> https://www.dropbox.com/s/fpsowvbmlx9u383/Idler%20Pully%20Plate%2C%20forward.jpg?dl=0
>
> It seems as though the rust is all on the surface at the moment and the
> idler pulleys mount securely.
>
> Can anyone tell me how difficult and time consuming it will be to change
> out the plate?  If the plate only has surface corrosion, is treating it in
> place with Ospho a reasonable short term solution while I am swapping out
> the cables (until I can replace the plate entirely)?
>
> Can you also confirm the steps, which I presume to be as follows:
>
> a).  Remove the compass, disconnect compass light, attach a fish line to
> the wire
> b).  Remove plate that serves to attach stainless grab rail
> c).  Disconnect shifter and throttle cables from levers, attach fish lines
> to aid in reassembly
> d).  Remove cable/chain, attach fish lines to ends of cables
> e).  Remove steering pedestal bolts - see here:
> https://www.dropbox.com/s/pxc37iifz7eo596/Pedestal%20Guard%20Feet.jpg?dl=0
> f).   Pull pedestal loose, pulling ends of cables & wires through & label
> fish lines accordingly
> g).  Remove idler pulleys, disassemble, check & grease
> h).  Remove & replace plate, hopefully with Edson supplied version, if not
> have one machined from aluminum locally
> i).   Reassemble
>
> I understand that some folks have ordered replacement plates only to find
> them to not be an exact fit (thus the comment about having one machined
> locally).  Can anyone confirm or deny this?
>
> Given what you can see, how emergent is this repair?
>
> Thanks for all your input!
>
> Bruce C. Whitmore
> 1994 C&C 37/40+
> "Astralis"
> (847) 404-5092 (mobile)
> bwhitm...@sbcglobal.net
> ___
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --   https://www.paypal.me/stumurray
>
>
___

Thanks everyone for supporting this list with your contributions.  Each and 
every one is greatly appreciated.  If you want to support the list - use PayPal 
to send contribution --   https://www.paypal.me/stumurray



Stus-List Edson Wheel Idler Pulley Plate

2018-07-04 Thread Bruce Whitmore via CnC-List
Hello all,
I have a 1994 C&C 37/40+ that we are slowly going through from stem to stern to 
make sure that I understand the systems and that we're comfortable that we've 
addressed the major, if not minor issues.  Eventually we will want to do some 
Caribbean cruising, but for now we're day sailing.  

One of the issues I saw brought up was potential wear on idler pulleys and 
rusting of the idler pulley plate.  One of my steering cables has a couple fine 
meathooks, so the cables are on the list for replacement in the very near 
future (I have the cables).  That got me thinking about the plate, and I slid 
my cell phone in through the stern access and snapped some photos.  You can see 
them here:  

https://www.dropbox.com/s/6loqazy934saift/Idler%20Pulleys%20-%20Farther%20out%20view.jpg?dl=0
https://www.dropbox.com/s/kss6g0pyrephdb9/Idler%20Pulleys%2C%20closeup%20aft.jpg?dl=0
https://www.dropbox.com/s/fpsowvbmlx9u383/Idler%20Pully%20Plate%2C%20forward.jpg?dl=0

It seems as though the rust is all on the surface at the moment and the idler 
pulleys mount securely.  

Can anyone tell me how difficult and time consuming it will be to change out 
the plate?  If the plate only has surface corrosion, is treating it in place 
with Ospho a reasonable short term solution while I am swapping out the cables 
(until I can replace the plate entirely)?  

Can you also confirm the steps, which I presume to be as follows:
a).  Remove the compass, disconnect compass light, attach a fish line to the 
wire
b).  Remove plate that serves to attach stainless grab rail
c).  Disconnect shifter and throttle cables from levers, attach fish lines to 
aid in reassembly
d).  Remove cable/chain, attach fish lines to ends of cablese).  Remove 
steering pedestal bolts - see here:  
https://www.dropbox.com/s/pxc37iifz7eo596/Pedestal%20Guard%20Feet.jpg?dl=0
f).   Pull pedestal loose, pulling ends of cables & wires through & label fish 
lines accordinglyg).  Remove idler pulleys, disassemble, check & greaseh).  
Remove & replace plate, hopefully with Edson supplied version, if not have one 
machined from aluminum locallyi).   Reassemble

I understand that some folks have ordered replacement plates only to find them 
to not be an exact fit (thus the comment about having one machined locally).  
Can anyone confirm or deny this?  

Given what you can see, how emergent is this repair? 

Thanks for all your input!
Bruce C. Whitmore1994 C&C 37/40+"Astralis"
(847) 404-5092 (mobile)
bwhitm...@sbcglobal.net
___

Thanks everyone for supporting this list with your contributions.  Each and 
every one is greatly appreciated.  If you want to support the list - use PayPal 
to send contribution --   https://www.paypal.me/stumurray