Re: Stus-List Keel movement- now bolt torque

2020-04-27 Thread Russ & Melody via CnC-List


Hi Neil,

Thanks for keeping the discussion alive. It is 
good to look at these from various perspectives.


I am glad you recognize that the primary function 
of the keelboat set is to keep the keel/hull 
joint intact. Many people just look at the keel 
weight in water vs on jackstands as the metric 
for decided the re-tighten methodology. If the 
row of bolts were there to hold onto the lead 
keel while the vessel is on beam ends we would 
not tolerate them being on centreline now, would we.


So, you have all bolts tightened up to total a 
200,000 load holding the keel/hull joint together.

Good.
Floating at the marina you have 6000 lbs of lead 
trying to separate that joint. In the boatyard 
you have about 4000 lbs hull trying to compress 
the joint (6000 - 2000 for jackstand support). 
The difference is 10,000 lbs or ~5% of that 
200,000 lb  loading. You may recall the sheet I 
linked to, where it indicates the +/- for 
reaching desired torque is >20%... well within 
the tolerance of the theoretical benefits between these two positions.


So I will restate that I am not in agreement that 
keelboats can only be tightened while ashore.


As a moot point I believe the highest loading on 
the keeljoint is not with the boat on her beam 
ends, a relatively static position with the keel 
well separated from flow. I believe the highest 
loading to be ~30 degree heel and pounding to 
weather in severe conditions where you have the 
dynamic forces of leeway (lateral resistance), 
leverage and shock momentum (abrupt elevation 
changes due to wave height) all added to joint strain.


I do miss my old (1972) 35 mk-1. Sold her a year 
& a half ago to make room in my heart for the 
cruising boat project sitting in my yard. The one 
bright light of this COVID thing for me is the 
amount of epoxy resin & sanding I get to do now. :)


Cheers, Russ




At 02:46 PM 4/25/2020, you wrote:

Keel bolt torque on the hard or in the 
watera classic on Stu's List.  I’ll jump in….


Torquing keel bolts in the water is equivalent 
to tightening the head bolts on an engine while 
it's running, probably not a good idea.  Bolted 
joints are intended to be initially preloaded by 
tightening the nut and bolt before the load is applied.


What has to be considered for keel bolts first 
is that the design condition for the hull/keel 
joint is when the boat is on her beam ends, 
that’s the maximum load that can be applied, and 
in this condition the purpose of the keel bolts 
is to keep the hull/keel interface in 
compression.  If the compression goes to zero – 
let’s say just to illustrate, a gap opens 
between hull and keel – the bolts would now be 
trying to support the keel under bending load, 
and they’d snap in a heartbeat.  ( A quick 
calculation for my 35-1 keel with 6 one-inch 
bolts shows about 200,000 psi stress in that 
condition).  So the point of torquing the bolts 
is to create enough pre-compression in the 
joint, and if you torque while under load, i.e., 
in the water, you are giving up some of that 
margin.  Will it cause the keel to fall 
off?  No, but we’re lessening the safety factor, 
and it’s all about having some margin.  Thus the 
best way to tighten keel bolts is on the hard to get the most preload.


Having said that, in Chris’s case which started 
this discussion, my recommendation was to 
tighten the bolts in the water if his keel’s 
loose, as I said above the last thing you want 
is to lose compression, but to go to a little 
lower torque than in the specs.  Then torque to 
full specs when on the jackstands later.


Neil Gallagher
Weatherly 35-1
Glen Cove, NY


On 4/24/2020 1:23 PM, Russ & Melody via CnC-List wrote:


Hi Chris & Josh,

I am not in agreement that keel bolts can only 
be tightened while the boat is ashore.


While that is a convenient activity during the 
annual haulout period that Eastern boats get, 
it is not entirely practical for us on the West 
Coast or the lads down south. We might only haul every two or three years.
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Re: Stus-List Keel movement- now bolt torque

2020-04-25 Thread Neil Gallagher via CnC-List
Keel bolt torque on the hard or in the watera classic on Stu's 
List.  I’ll jump in….


Torquing keel bolts in the water is equivalent to tightening the head 
bolts on an engine while it's running, probably not a good idea.  Bolted 
joints are intended to be initially preloaded by tightening the nut and 
bolt before the load is applied.


What has to be considered for keel bolts first is that the design 
condition for the hull/keel joint is when the boat is on her beam ends, 
that’s the maximum load that can be applied, and in this condition the 
purpose of the keel bolts is to keep the hull/keel interface in 
compression.  If the compression goes to zero – let’s say just to 
illustrate, a gap opens between hull and keel – the bolts would now be 
trying to support the keel under bending load, and they’d snap in a 
heartbeat.  ( A quick calculation for my 35-1 keel with 6 one-inch bolts 
shows about 200,000 psi stress in that condition).  So the point of 
torquing the bolts is to create enough pre-compression in the joint, and 
if you torque while under load, i.e., in the water, you are giving up 
some of that margin.  Will it cause the keel to fall off?  No, but we’re 
lessening the safety factor, and it’s all about having some margin.  
Thus the best way to tighten keel bolts is on the hard to get the most 
preload.


Having said that, in Chris’s case which started this discussion, my 
recommendation was to tighten the bolts in the water if his keel’s 
loose, as I said above the last thing you want is to lose compression, 
but to go to a little lower torque than in the specs. Then torque to 
full specs when on the jackstands later.


Neil Gallagher
Weatherly 35-1
Glen Cove, NY


On 4/24/2020 1:23 PM, Russ & Melody via CnC-List wrote:


Hi Chris & Josh,

I am not in agreement that keel bolts can only be tightened while the 
boat is ashore.


While that is a convenient activity during the annual haulout period 
that Eastern boats get, it is not entirely practical for us on the 
West Coast or the lads down south. We might only haul every two or 
three years.


The technical sheet in the link shows the theoretical load on a 1" 
bolt (torque to 350 ft-lbs spec) is ~12,000 lbs. This is more than the 
weight of the keel such that it does not matter whether the keel is 
supported on the ground or hanging in the water, the joint is held 
firmly together by one keelbolt. The rest are not required to do 
anything at this time.

https://www.hobson.com.au/files/technical/utd-gd-torque-tension.pdf

I suggest that the proper procedure for tightening keelboats be 
observed whether the boat is in water or in the yard.


For a 1" keelboat to 350 ft-lbs torque:

start with centre nut and take it to 250 ft-lbs, repeat for other
nuts alternating for and aft sequence 
remove centre nut and lubricate, retorque to 300 ft-lbs, repeat as
for other nuts as above 
retorque centre nut to 350 ft-lbs, repeat as for other nuts as above 

Then you can a have a beer Chris and reflect on how fortunate you are 
to be sailing B.C South Coast. Anything 100 miles to the east of you 
is beyond Hope.

   :) 

Cheers, Russ
East side o'  Vancouver Island


At 08:15 AM 4/24/2020, you wrote:

Chris,

The prevailing wisdom of this list suggests that the keel bolts only 
be torqued while the boat is resting on its keel, generally about 60% 
of it's weight depending on the design.  In this way you are not 
turning the nuts against the weight of the keel or even trying to 
compress the bedding material.  IMO, it is likely that you will find 
more movement in the nuts when you retorque on dry land.


I am not familiar with the design of your particular boat but some 
boats have keel bolts which are entirely inaccessible with the mast 
in place.  Make sure there isn't one (or two) hiding somewhere.


Josh MuckleyÂ
S/V Sea HawkÂ
1989 C 37+
Solomons, MD

On Thu, Apr 23, 2020, 20:59 Chris Bennett via CnC-List 
mailto:cnc-list@cnc-list.com>> wrote:


Status update: I ended up torquing the keel bolts. They were not
incredibly loose but all of them needed tightening, two by a turn
or more and the other two by less than a turn. I will know if
this removed the keel movement when the boat is next hauled out,
although I am also thinking of diving on her to see if I can
detect any wiggle that way (I live in BC and the water is pretty
cold but manageable for a few minutes with a wet suit - I hope!).
I believe that a very small looseness in a narrow keel root would
result in a fairly noticeable movement at the tip of a 3 foot
keel - even 1/8 inch of movement over 2 inches width would
translate into a couple of inches at the tip, if I have that
right. So hopefully this was the issue!

I took Drifter for a sail today after rebuilding the mast step
and did not notice any flexing or movement in the floors or hull
(made pencil marks on the floors and adjacent hull skin and