Re: Stus-List Timbers Beneath Mast Step

2016-04-12 Thread Randy Stafford via CnC-List
Oh yeah. Couple things out of true there :) Fortunately my bulkhead and mast 
step do not look like that. 

Cheers, 
Randy 

- Original Message -

From: "Peter Fell"  
To: "randy stafford" , "cnc-list" 
 
Sent: Tuesday, April 12, 2016 2:31:07 AM 
Subject: Re: Stus-List Timbers Beneath Mast Step 

Here’s a couple pictures of the one we looked at. The port-side bulkhead shot 
is a deceiving photo – you don’t get the full effect. But although I said 
1-inch before ... looking at the survey it was measured at 3/4-inch. You can 
also see how the mast step block was shifted, in the other photo. 
I should point out as well this boat had evidence of re-tabbing of the forward 
bulkheads in several areas both port and starboard. Perhaps another issue was 
they didn’t get things lined-up properly when they did it ... why they did it I 
don’t exactly know. I did discover the boat had been transported from Vancouver 
BC to Yellowknife, NT and (of course) back again. There’s a large chunk of that 
road that isn’t even paved. Draw your own conclusions! 
... now someone’s going to look at those photos and say ‘Hey, wait a minute ... 
I bought that boat!’ 
Peter Fell 
Sidney, BC 
Cygnet 
C&C 27 MkIII 
From: randy.staff...@comcast.net 
Sent: Monday, April 11, 2016 8:54 PM 
To: cnc-list 
Cc: Fell, Peter 
Subject: Re: Stus-List Timbers Beneath Mast Step 
Thanks Peter. I looked again tonight at the "gap" between bulkhead and floor 
pan on my boat. There's actually no gap, except at the lower inboard corners of 
the bulkhead where the door to the head is cut out of the bulkhead. In those 
corners there's a gap about a half-inch high and a half inch wide, on both 
sides. Just enough for the edge of a 2'x4' oval throw rug in the head / v-berth 
to squeeze under. Other than that the bulkhead butts up nicely to the floor 
pan, hull, deck, cabin top etc. all the way around. Everything is symmetric and 
looks undamaged. 
Cheers, 
Randy 
- Original Message -

From: "Peter Fell via CnC-List"  
To: "cnc-list"  
Cc: "Peter Fell"  
Sent: Monday, April 11, 2016 5:44:45 PM 
Subject: Re: Stus-List Timbers Beneath Mast Step 
Forgot to include the list in the ‘to’ 
From: Peter Fell 
Sent: Monday, April 11, 2016 4:43 PM 
To: randy.staff...@comcast.net 
Subject: Re: Stus-List Timbers Beneath Mast Step 
That was about 4 years ago and I don’t recall all the fine details of all the 
discussions I had on the subject. There’s probably some stuff in the archives 
on it. If I recall correctly the gap was large on the port side and pretty-much 
non-existent on the starboard side and the mast step (or the pan) was canted 
off-level. The survey we had done suggested that the rig be de-tensioned to see 
if the bulkhead came back down. But the surveyor I must admit seemed somewhat 
baffled by it all. 
In the end we didn’t de-tension the rig as things started to degrade once the 
owner, through the broker, had me talk to a ‘C&C expert’ who swore up and down 
that C&C NEVER used untreated / unsealed plywood in the mast steps of 30-1’s. I 
think the were multiple things happening here  as I said, a mast step well 
on its way to collapsing, cabin sole pan in that area warping, rig tension and 
I also suspect that the mast brackets and/or the mast through-holes they were 
attached to were stretched-out, causing the cabin-top to pull-up under halyard 
tension at the turning blocks. 
There were some other less-than-forthcoming responses from the owner and in the 
end we decided to walk on the deal. 
So I’m assuming here you still have a gap with the mast out of the boat and I’m 
also assuming the boat is on the hard at this time and that bulkhead is being 
used for the support pads? Given there is a gap there, things have moved. Might 
be hard to line everything back up unless the boat was in the water but I would 
also think there’d be some ‘memory’ involved there as well. But I would suspect 
a 1/2-inch gap is probably in the ‘monitor it’ range. 
Peter Fell 
Sidney, BC 
Cygnet 
C&C 27 MkIII 
From: randy.staff...@comcast.net 
Sent: Monday, April 11, 2016 2:57 PM 
To: cnc-list 
Cc: Peter Fell 
Subject: Re: Stus-List Timbers Beneath Mast Step 
Thanks Peter. Does a gap between the bulkhead and cabin sole pan necessarily 
represent a problem? On my boat there's a gap of < 1/2" on each side. There's 
also some creaking noise from the sole pan in the head / V-berth area when I 
walk on it which makes me think the fiberglass of the sole pan has broken down 
some. But according to Don Casey's inspection procedures and advice (plus a 
professional survey), the hull is in good shape, and the boat is 44 years 
old... 
Thanks, 
Randy 
- Original Message -----

From: "Peter Fell via CnC-List"  
To: "cnc-list"  
Cc: "Peter Fell"  
Sent: Monday, April 11, 2016 12:44:27 PM 
Subject: Re: Stus-List 

Re: Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Randy Stafford via CnC-List
Thanks Peter. I looked again tonight at the "gap" between bulkhead and floor 
pan on my boat. There's actually no gap, except at the lower inboard corners of 
the bulkhead where the door to the head is cut out of the bulkhead. In those 
corners there's a gap about a half-inch high and a half inch wide, on both 
sides. Just enough for the edge of a 2'x4' oval throw rug in the head / v-berth 
to squeeze under. Other than that the bulkhead butts up nicely to the floor 
pan, hull, deck, cabin top etc. all the way around. Everything is symmetric and 
looks undamaged. 

Cheers, 
Randy 

- Original Message -

From: "Peter Fell via CnC-List"  
To: "cnc-list"  
Cc: "Peter Fell"  
Sent: Monday, April 11, 2016 5:44:45 PM 
Subject: Re: Stus-List Timbers Beneath Mast Step 

Forgot to include the list in the ‘to’ 
From: Peter Fell 
Sent: Monday, April 11, 2016 4:43 PM 
To: randy.staff...@comcast.net 
Subject: Re: Stus-List Timbers Beneath Mast Step 
That was about 4 years ago and I don’t recall all the fine details of all the 
discussions I had on the subject. There’s probably some stuff in the archives 
on it. If I recall correctly the gap was large on the port side and pretty-much 
non-existent on the starboard side and the mast step (or the pan) was canted 
off-level. The survey we had done suggested that the rig be de-tensioned to see 
if the bulkhead came back down. But the surveyor I must admit seemed somewhat 
baffled by it all. 
In the end we didn’t de-tension the rig as things started to degrade once the 
owner, through the broker, had me talk to a ‘C&C expert’ who swore up and down 
that C&C NEVER used untreated / unsealed plywood in the mast steps of 30-1’s. I 
think the were multiple things happening here  as I said, a mast step well 
on its way to collapsing, cabin sole pan in that area warping, rig tension and 
I also suspect that the mast brackets and/or the mast through-holes they were 
attached to were stretched-out, causing the cabin-top to pull-up under halyard 
tension at the turning blocks. 
There were some other less-than-forthcoming responses from the owner and in the 
end we decided to walk on the deal. 
So I’m assuming here you still have a gap with the mast out of the boat and I’m 
also assuming the boat is on the hard at this time and that bulkhead is being 
used for the support pads? Given there is a gap there, things have moved. Might 
be hard to line everything back up unless the boat was in the water but I would 
also think there’d be some ‘memory’ involved there as well. But I would suspect 
a 1/2-inch gap is probably in the ‘monitor it’ range. 
Peter Fell 
Sidney, BC 
Cygnet 
C&C 27 MkIII 
From: randy.staff...@comcast.net 
Sent: Monday, April 11, 2016 2:57 PM 
To: cnc-list 
Cc: Peter Fell 
Subject: Re: Stus-List Timbers Beneath Mast Step 
Thanks Peter. Does a gap between the bulkhead and cabin sole pan necessarily 
represent a problem? On my boat there's a gap of < 1/2" on each side. There's 
also some creaking noise from the sole pan in the head / V-berth area when I 
walk on it which makes me think the fiberglass of the sole pan has broken down 
some. But according to Don Casey's inspection procedures and advice (plus a 
professional survey), the hull is in good shape, and the boat is 44 years 
old... 
Thanks, 
Randy 
- Original Message -

From: "Peter Fell via CnC-List"  
To: "cnc-list"  
Cc: "Peter Fell"  
Sent: Monday, April 11, 2016 12:44:27 PM 
Subject: Re: Stus-List Timbers Beneath Mast Step 
Check the whole area of the bulkhead. We had a 30-1 surveyed that turned out to 
have a sinking mast step and also potentially other issues so that the bulkhead 
had pulled up out of the cabin sole pan (or the pan had dropped / distorted) by 
about 1-inch on the port side and to a lesser extend on the starboard. Probably 
a combination of mast step, mast brackets, shroud tension (and possibly a 
couple long-distance overland moves that the boat had undertaken). 
The yard quoted well over $7000 to fix. 
There is some info / pics of solutions applied to the mast step on the 
cncphotoalbum site under do-it-yourself  for a much more cost-effective 
fix. 
Peter Fell 
Sidney, BC 
Cygnet 
C&C 27 MkIII 

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This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated! 

___ 

This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated! 

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This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated!


Re: Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Joe Della Barba via CnC-List
The 35 MK I shares this flaw. It was a lot of time on my belly chiseling out 
rotten old wood to fix it.

 

Joe Della Barba

j...@dellabarba.com <mailto:j...@dellabarba.com> 

 

Coquina

C&C 35 MK I

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Edward 
Levert via CnC-List
Sent: Monday, April 11, 2016 8:29 PM
To: randy.staff...@comcast.net
Cc: Edward Levert ; cnc-list 
Subject: Re: Stus-List Timbers Beneath Mast Step

 

Randy:

 

We were delivering the boat back to New Orleans after purchase. I knew of the 
potential flaw but the surveyor was not able to see the support structure. Had 
boat itch to replace my C&C 27 lost in Katrina. I took a chance. 

 

Close hauled with main and a 110 in 15 kts wind, 30 minutes into the sail I 
sensed something slipped. Under sail, the pressure on the windward shrouds 
seemed normal. Sent my son below to check and the report was not good. The mast 
step collapsed. We killed the sails and headed up Mobile Bay under power. The 
rig was now loosely goosey as we rolled in the following sea. We tried to 
stabilize it by squeezing the shrouds together with line. A worrisome 4 hr 
motor up the bay to the marina complex at Dog River not knowing how or if the 
butt of the mast was working against the hull. The wood plate under the step 
fractured as  well as some of the transverse members. 

 

If you do the repairs yourself, be sure to use pvc pipe to leave access to the 
forward keel bolt if you fill in the gaps between the stringers.

 

Ed

Briar Patch, C&C 34

New Orleans, La

 



On Monday, April 11, 2016, mailto:randy.staff...@comcast.net> > wrote:

Thanks Ed.  The story at 
http://www.cncphotoalbum.com/doityourself/maststep/maststep.htm is informative. 
 Someone who owned the boat before me had already cut a rectangular hole in the 
cabin sole next to forward port dinette bench, and fashioned a thick wood block 
to fill the hole and span the two cross supports.  They just didn't go so far 
as to rebuild the cross supports.  The above story looks like a reasonable way 
to do it.

 

So when your step failed, what happened?  Did those timbers, and the floor pan, 
just break, causing your mast to drop 6-9"?

 

Cheers,
Randy

 


  _  


From: "Edward Levert via CnC-List"  >
To: "cnc-list"  >
Cc: "Edward Levert"  >
Sent: Monday, April 11, 2016 1:57:05 PM
Subject: Re: Stus-List Timbers Beneath Mast Step

 

Randy:

 

Check the "Do it yourself" section of the Photo Album for a description and a 
photograph of the repair. My C&C 30 Mk 1, Hull 19(?) had the step fail on the 
1st sail. I was in Mobile Bay at the time of failure and had the step rebuilt 
by a professional who was the Boatwright for the US Olympic teams in China and 
England. The rebuilt the step is similar to the description in the Photo Album, 
differing by filling in the gaps between the cross supports with epoxy/filler. 
Total cost in 2006 was about $1200 plus the cost of mast unstopping/ stepping. 
The repair required cutting out part of the cabin floor pan to allow access to 
glass in the new supports. 

 

Ed

Briar Patch, C&C 34

New Orleans, La.

 

On Mon, Apr 11, 2016 at 12:13 PM, Randy Stafford via CnC-List 
 
> wrote:

Listers-

 

Since the mast is down on my early (hull #7) 30-1, I removed the mast step to 
inspect beneath.  The aluminum step is screwed onto a heavily sealed wood block 
~12"x6"x2", which is in turn screwed onto two short timbers running athwartship 
which I'm sure are intended to take the load of the mast and transfer it to the 
hull.  Those two timbers have been wet and appear to be a rot risk.  The PO 
fitted a heavily sealed wood wedge down into that lowest part of the bilge 
between the floor timbers, to further support the block under the mast step.

 

My concern is that the wedge will transfer load from the mast onto the top of 
the keel instead of to the hull via the floor timbers, and thereby contribute 
to separation of the lead ballast part of the keel from the fiberglass keel 
stub i.e. the "C&C smile".  Do you think this is a legitimate concern?  Any 
thoughts on how to otherwise reinforce the floor timbers or distribute the mast 
load to the hull?

 

Also that wedge was sitting in bilge water because the automatic bilge pump 
float switch is a bit aft and a bit higher.  Both the automatic and manual 
bilge pump intake tubes are down there in that lowest part of the bilge, but 
the manual pump must be more effective at removing that water because of the 
float switch location.

 

Thanks in advance for any comments.

 

Cheers,

Randy Stafford

S/V Grenadine

C&C 30-1 #7

Ken Caryl, CO


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This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciat

Re: Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Edward Levert via CnC-List
Randy:

We were delivering the boat back to New Orleans after purchase. I knew of
the potential flaw but the surveyor was not able to see the support
structure. Had boat itch to replace my C&C 27 lost in Katrina. I took a
chance.

Close hauled with main and a 110 in 15 kts wind, 30 minutes into the sail I
sensed something slipped. Under sail, the pressure on the windward shrouds
seemed normal. Sent my son below to check and the report was not good. The
mast step collapsed. We killed the sails and headed up Mobile Bay under
power. The rig was now loosely goosey as we rolled in the following sea. We
tried to stabilize it by squeezing the shrouds together with line. A
worrisome 4 hr motor up the bay to the marina complex at Dog River not
knowing how or if the butt of the mast was working against the hull. The
wood plate under the step fractured as  well as some of the transverse
members.

If you do the repairs yourself, be sure to use pvc pipe to leave access to
the forward keel bolt if you fill in the gaps between the stringers.

Ed
Briar Patch, C&C 34
New Orleans, La



On Monday, April 11, 2016,  wrote:

> Thanks Ed.  The story at
> http://www.cncphotoalbum.com/doityourself/maststep/maststep.htm is
> informative.  Someone who owned the boat before me had already cut a
> rectangular hole in the cabin sole next to forward port dinette bench, and
> fashioned a thick wood block to fill the hole and span the two cross
> supports.  They just didn't go so far as to rebuild the cross supports.
> The above story looks like a reasonable way to do it.
>
> So when your step failed, what happened?  Did those timbers, and the floor
> pan, just break, causing your mast to drop 6-9"?
>
> Cheers,
> Randy
>
> --
> *From: *"Edward Levert via CnC-List"  >
> *To: *"cnc-list"  >
> *Cc: *"Edward Levert"  >
> *Sent: *Monday, April 11, 2016 1:57:05 PM
> *Subject: *Re: Stus-List Timbers Beneath Mast Step
>
> Randy:
>
> Check the "Do it yourself" section of the Photo Album for a description
> and a photograph of the repair. My C&C 30 Mk 1, Hull 19(?) had the step
> fail on the 1st sail. I was in Mobile Bay at the time of failure and had
> the step rebuilt by a professional who was the Boatwright for the US
> Olympic teams in China and England. The rebuilt the step is similar to the
> description in the Photo Album, differing by filling in the gaps between
> the cross supports with epoxy/filler. Total cost in 2006 was about $1200
> plus the cost of mast unstopping/ stepping. The repair required cutting out
> part of the cabin floor pan to allow access to glass in the new supports.
>
> Ed
> Briar Patch, C&C 34
> New Orleans, La.
>
> On Mon, Apr 11, 2016 at 12:13 PM, Randy Stafford via CnC-List <
> cnc-list@cnc-list.com
> > wrote:
>
>> Listers-
>>
>> Since the mast is down on my early (hull #7) 30-1, I removed the mast
>> step to inspect beneath.  The aluminum step is screwed onto a heavily
>> sealed wood block ~12"x6"x2", which is in turn screwed onto two short
>> timbers running athwartship which I'm sure are intended to take the load of
>> the mast and transfer it to the hull.  Those two timbers have been wet and
>> appear to be a rot risk.  The PO fitted a heavily sealed wood wedge down
>> into that lowest part of the bilge between the floor timbers, to further
>> support the block under the mast step.
>>
>> My concern is that the wedge will transfer load from the mast onto the
>> top of the keel instead of to the hull via the floor timbers, and thereby
>> contribute to separation of the lead ballast part of the keel from the
>> fiberglass keel stub i.e. the "C&C smile".  Do you think this is a
>> legitimate concern?  Any thoughts on how to otherwise reinforce the floor
>> timbers or distribute the mast load to the hull?
>>
>> Also that wedge was sitting in bilge water because the automatic bilge
>> pump float switch is a bit aft and a bit higher.  Both the automatic and
>> manual bilge pump intake tubes are down there in that lowest part of the
>> bilge, but the manual pump must be more effective at removing that water
>> because of the float switch location.
>>
>> Thanks in advance for any comments.
>>
>> Cheers,
>> Randy Stafford
>> S/V Grenadine
>> C&C 30-1 #7
>> Ken Caryl, CO
>>
>> ___
>>
>> This list is supported by the generous donations of our members. If you
>> like what we do, please help us pay for our costs by donating. All
>> Contributions are greatly appreciated!
>>
>>
>
> ___
>
> This list is supported by the generous donations of our members. If you
> like what we do, please help us pay for our costs by donating. All
> Contributions are greatly appreciated!
>
>
___

This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated!


Re: Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Peter Fell via CnC-List
Forgot to include the list in the ‘to’

From: Peter Fell 
Sent: Monday, April 11, 2016 4:43 PM
To: randy.staff...@comcast.net 
Subject: Re: Stus-List Timbers Beneath Mast Step

That was about 4 years ago and I don’t recall all the fine details of all the 
discussions I had on the subject. There’s probably some stuff in the archives 
on it. If I recall correctly the gap was large on the port side and pretty-much 
non-existent on the starboard side and the mast step (or the pan) was canted 
off-level. The survey we had done suggested that the rig be de-tensioned to see 
if the bulkhead came back down. But the surveyor I must admit seemed somewhat 
baffled by it all.

In the end we didn’t de-tension the rig as things started to degrade once the 
owner, through the broker, had me talk to a ‘C&C expert’ who swore up and down 
that C&C NEVER used untreated / unsealed plywood in the mast steps of 30-1’s. I 
think the were multiple things happening here  as I said, a mast step well 
on its way to collapsing, cabin sole pan in that area warping, rig tension and 
I also suspect that the mast brackets and/or the mast through-holes they were 
attached to were stretched-out, causing the cabin-top to pull-up under halyard 
tension at the turning blocks.

There were some other less-than-forthcoming responses from the owner and in the 
end we decided to walk on the deal.

So I’m assuming here you still have a gap with the mast out of the boat and I’m 
also assuming the boat is on the hard at this time and that bulkhead is being 
used for the support pads? Given there is a gap there, things have moved. Might 
be hard to line everything back up unless the boat was in the water but I would 
also think there’d be some ‘memory’ involved there as well. But I would suspect 
a 1/2-inch gap is probably in the ‘monitor it’ range.

Peter Fell
Sidney, BC
Cygnet
C&C 27 MkIII

From: randy.staff...@comcast.net 
Sent: Monday, April 11, 2016 2:57 PM
To: cnc-list 
Cc: Peter Fell 
Subject: Re: Stus-List Timbers Beneath Mast Step

Thanks Peter.  Does a gap between the bulkhead and cabin sole pan necessarily 
represent a problem?  On my boat there's a gap of < 1/2" on each side.  There's 
also some creaking noise from the sole pan in the head / V-berth area when I 
walk on it which makes me think the fiberglass of the sole pan has broken down 
some.  But according to Don Casey's inspection procedures and advice (plus a 
professional survey), the hull is in good shape, and the boat is 44 years old...


Thanks,
Randy




From: "Peter Fell via CnC-List" 
To: "cnc-list" 
Cc: "Peter Fell" 
Sent: Monday, April 11, 2016 12:44:27 PM
Subject: Re: Stus-List Timbers Beneath Mast Step


Check the whole area of the bulkhead. We had a 30-1 surveyed that turned out to 
have a sinking mast step and also potentially other issues so that the bulkhead 
had pulled up out of the cabin sole pan (or the pan had dropped / distorted) by 
about 1-inch on the port side and to a lesser extend on the starboard. Probably 
a combination of mast step, mast brackets, shroud tension (and possibly a 
couple long-distance overland moves that the boat had undertaken). 
The yard quoted well over $7000 to fix. 
There is some info / pics of solutions applied to the mast step on the 
cncphotoalbum site under do-it-yourself  for a much more cost-effective fix.
Peter Fell
Sidney, BC
Cygnet
C&C 27 MkIII

___


This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated!

___

This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated!


Re: Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Randy Stafford via CnC-List
Thanks Peter. Does a gap between the bulkhead and cabin sole pan necessarily 
represent a problem? On my boat there's a gap of < 1/2" on each side. There's 
also some creaking noise from the sole pan in the head / V-berth area when I 
walk on it which makes me think the fiberglass of the sole pan has broken down 
some. But according to Don Casey's inspection procedures and advice (plus a 
professional survey), the hull is in good shape, and the boat is 44 years 
old... 

Thanks, 
Randy 

- Original Message -

From: "Peter Fell via CnC-List"  
To: "cnc-list"  
Cc: "Peter Fell"  
Sent: Monday, April 11, 2016 12:44:27 PM 
Subject: Re: Stus-List Timbers Beneath Mast Step 

Check the whole area of the bulkhead. We had a 30-1 surveyed that turned out to 
have a sinking mast step and also potentially other issues so that the bulkhead 
had pulled up out of the cabin sole pan (or the pan had dropped / distorted) by 
about 1-inch on the port side and to a lesser extend on the starboard. Probably 
a combination of mast step, mast brackets, shroud tension (and possibly a 
couple long-distance overland moves that the boat had undertaken). 
The yard quoted well over $7000 to fix. 
There is some info / pics of solutions applied to the mast step on the 
cncphotoalbum site under do-it-yourself  for a much more cost-effective 
fix. 
Peter Fell 
Sidney, BC 
Cygnet 
C&C 27 MkIII 

___ 

This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated! 

___

This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated!


Re: Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Randy Stafford via CnC-List
Thanks Ed. The story at 
http://www.cncphotoalbum.com/doityourself/maststep/maststep.htm is informative. 
Someone who owned the boat before me had already cut a rectangular hole in the 
cabin sole next to forward port dinette bench, and fashioned a thick wood block 
to fill the hole and span the two cross supports. They just didn't go so far as 
to rebuild the cross supports. The above story looks like a reasonable way to 
do it. 

So when your step failed, what happened? Did those timbers, and the floor pan, 
just break, causing your mast to drop 6-9"? 

Cheers, 
Randy 

- Original Message -

From: "Edward Levert via CnC-List"  
To: "cnc-list"  
Cc: "Edward Levert"  
Sent: Monday, April 11, 2016 1:57:05 PM 
Subject: Re: Stus-List Timbers Beneath Mast Step 

Randy: 

Check the "Do it yourself" section of the Photo Album for a description and a 
photograph of the repair. My C&C 30 Mk 1, Hull 19(?) had the step fail on the 
1st sail. I was in Mobile Bay at the time of failure and had the step rebuilt 
by a professional who was the Boatwright for the US Olympic teams in China and 
England. The rebuilt the step is similar to the description in the Photo Album, 
differing by filling in the gaps between the cross supports with epoxy/filler. 
Total cost in 2006 was about $1200 plus the cost of mast unstopping/ stepping. 
The repair required cutting out part of the cabin floor pan to allow access to 
glass in the new supports. 

Ed 
Briar Patch, C&C 34 
New Orleans, La. 

On Mon, Apr 11, 2016 at 12:13 PM, Randy Stafford via CnC-List < 
cnc-list@cnc-list.com > wrote: 



Listers- 

Since the mast is down on my early (hull #7) 30-1, I removed the mast step to 
inspect beneath. The aluminum step is screwed onto a heavily sealed wood block 
~12"x6"x2", which is in turn screwed onto two short timbers running athwartship 
which I'm sure are intended to take the load of the mast and transfer it to the 
hull. Those two timbers have been wet and appear to be a rot risk. The PO 
fitted a heavily sealed wood wedge down into that lowest part of the bilge 
between the floor timbers, to further support the block under the mast step. 

My concern is that the wedge will transfer load from the mast onto the top of 
the keel instead of to the hull via the floor timbers, and thereby contribute 
to separation of the lead ballast part of the keel from the fiberglass keel 
stub i.e. the "C&C smile". Do you think this is a legitimate concern? Any 
thoughts on how to otherwise reinforce the floor timbers or distribute the mast 
load to the hull? 

Also that wedge was sitting in bilge water because the automatic bilge pump 
float switch is a bit aft and a bit higher. Both the automatic and manual bilge 
pump intake tubes are down there in that lowest part of the bilge, but the 
manual pump must be more effective at removing that water because of the float 
switch location. 

Thanks in advance for any comments. 

Cheers, 
Randy Stafford 
S/V Grenadine 
C&C 30-1 #7 
Ken Caryl, CO 

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Re: Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Edward Levert via CnC-List
Randy:

Check the "Do it yourself" section of the Photo Album for a description and
a photograph of the repair. My C&C 30 Mk 1, Hull 19(?) had the step fail on
the 1st sail. I was in Mobile Bay at the time of failure and had the step
rebuilt by a professional who was the Boatwright for the US Olympic teams
in China and England. The rebuilt the step is similar to the description in
the Photo Album, differing by filling in the gaps between the cross
supports with epoxy/filler. Total cost in 2006 was about $1200 plus the
cost of mast unstopping/ stepping. The repair required cutting out part of
the cabin floor pan to allow access to glass in the new supports.

Ed
Briar Patch, C&C 34
New Orleans, La.

On Mon, Apr 11, 2016 at 12:13 PM, Randy Stafford via CnC-List <
cnc-list@cnc-list.com> wrote:

> Listers-
>
> Since the mast is down on my early (hull #7) 30-1, I removed the mast step
> to inspect beneath.  The aluminum step is screwed onto a heavily sealed
> wood block ~12"x6"x2", which is in turn screwed onto two short timbers
> running athwartship which I'm sure are intended to take the load of the
> mast and transfer it to the hull.  Those two timbers have been wet and
> appear to be a rot risk.  The PO fitted a heavily sealed wood wedge down
> into that lowest part of the bilge between the floor timbers, to further
> support the block under the mast step.
>
> My concern is that the wedge will transfer load from the mast onto the top
> of the keel instead of to the hull via the floor timbers, and thereby
> contribute to separation of the lead ballast part of the keel from the
> fiberglass keel stub i.e. the "C&C smile".  Do you think this is a
> legitimate concern?  Any thoughts on how to otherwise reinforce the floor
> timbers or distribute the mast load to the hull?
>
> Also that wedge was sitting in bilge water because the automatic bilge
> pump float switch is a bit aft and a bit higher.  Both the automatic and
> manual bilge pump intake tubes are down there in that lowest part of the
> bilge, but the manual pump must be more effective at removing that water
> because of the float switch location.
>
> Thanks in advance for any comments.
>
> Cheers,
> Randy Stafford
> S/V Grenadine
> C&C 30-1 #7
> Ken Caryl, CO
>
> ___
>
> This list is supported by the generous donations of our members. If you
> like what we do, please help us pay for our costs by donating. All
> Contributions are greatly appreciated!
>
>
___

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Re: Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Randy Stafford via CnC-List
Thanks Gary. I had read about this issue in 
http://www.cncphotoalbum.com/reviews/review30mk1.htm before I bought my boat. 
But I didn't know for certain whether it affected my particular boat until I 
was able to remove the mast step and inspect. When I surveyed the boat, the rig 
was up, so I couldn't check it then. I knew the PO had done some kind of 
reinforcement there, but I didn't know it was a wedge sitting atop the keel. 
I'll have a look at the list archives on this issue and maybe implement a 
different fix next off-season (I'm not sure I'm a fan of the wedge). Meanwhile 
I'll monitor for downward deflection this season, and use the manual bilge pump 
every visit. I'm only 20 minutes away from the boat and will be down there at 
least twice a week all season, and can go down specially after big rains. 

Thanks Again, 
Randy 

- Original Message -

From: "Gary Nylander via CnC-List"  
To: "cnc-list"  
Cc: "Gary Nylander"  
Sent: Monday, April 11, 2016 11:49:44 AM 
Subject: Re: Stus-List Timbers Beneath Mast Step 



Randy, you have stumbled onto the major flaw in the construction on the 30-1. 
There have been many discussions on this site about the mast step. Some owners 
have filled this low part of the sump with fiberglass, others (me and….) have 
strengthened or replaced those cross supports. The big flaw is when they built 
the boat, they did not seal the bottom of those supports, so they have been 
sucking up any bilge water which gets that high (easy) and rotting. The other 
issue, as you have found, is the location of the bilge pump down in the low 
part of the sump. A decent sized one won’t fit. One with a remote switch won’t 
fit. 



So, the first issue is to find a pump which will go down that low. I am using a 
small Rule pump, directly wired to a switch on the DC panel. That way, I can 
get almost all the water out. Fortunately I live close to the boat, so can go 
down there and pump after each rain. 



I drilled a bunch of holes in the cross members and filled them with G-Flex, 
and then built the tops up to make them all level. Others have cut them out and 
replaced them with new and/or fiberglass ones. If you leave them as is, you 
will eventually have a sinking mast – mine was down about half an inch. 



Another way to keep that area dry is to get a pump with an inlet hose and which 
is self-priming. 



Contact me offline for more discussion, but look through the archives, there 
have been many discussions. 



Gary 

30-1 #593 

gnylan...@atlanticbb.net 




From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Randy 
Stafford via CnC-List 
Sent: Monday, April 11, 2016 1:13 PM 
To: cnc-list@cnc-list.com 
Cc: randy.staff...@comcast.net 
Subject: Stus-List Timbers Beneath Mast Step 





Listers- 





Since the mast is down on my early (hull #7) 30-1, I removed the mast step to 
inspect beneath. The aluminum step is screwed onto a heavily sealed wood block 
~12"x6"x2", which is in turn screwed onto two short timbers running athwartship 
which I'm sure are intended to take the load of the mast and transfer it to the 
hull. Those two timbers have been wet and appear to be a rot risk. The PO 
fitted a heavily sealed wood wedge down into that lowest part of the bilge 
between the floor timbers, to further support the block under the mast step. 





My concern is that the wedge will transfer load from the mast onto the top of 
the keel instead of to the hull via the floor timbers, and thereby contribute 
to separation of the lead ballast part of the keel from the fiberglass keel 
stub i.e. the "C&C smile". Do you think this is a legitimate concern? Any 
thoughts on how to otherwise reinforce the floor timbers or distribute the mast 
load to the hull? 





Also that wedge was sitting in bilge water because the automatic bilge pump 
float switch is a bit aft and a bit higher. Both the automatic and manual bilge 
pump intake tubes are down there in that lowest part of the bilge, but the 
manual pump must be more effective at removing that water because of the float 
switch location. 





Thanks in advance for any comments. 





Cheers, 


Randy Stafford 


S/V Grenadine 


C&C 30-1 #7 


Ken Caryl, CO 

___ 

This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated! 

___

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what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated!


Re: Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Peter Fell via CnC-List
Check the whole area of the bulkhead. We had a 30-1 surveyed that turned out to 
have a sinking mast step and also potentially other issues so that the bulkhead 
had pulled up out of the cabin sole pan (or the pan had dropped / distorted) by 
about 1-inch on the port side and to a lesser extend on the starboard. Probably 
a combination of mast step, mast brackets, shroud tension (and possibly a 
couple long-distance overland moves that the boat had undertaken). 
The yard quoted well over $7000 to fix. 
There is some info / pics of solutions applied to the mast step on the 
cncphotoalbum site under do-it-yourself  for a much more cost-effective fix.
Peter Fell
Sidney, BC
Cygnet
C&C 27 MkIII___

This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated!


Re: Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Gary Nylander via CnC-List
Randy, you have stumbled onto the major flaw in the construction on the 30-1. 
There have been many discussions on this site about the mast step. Some owners 
have filled this low part of the sump with fiberglass, others (me and….) have 
strengthened or replaced those cross supports. The big flaw is when they built 
the boat, they did not seal the bottom of those supports, so they have been 
sucking up any bilge water which gets that high (easy) and rotting. The other 
issue, as you have found, is the location of the bilge pump down in the low 
part of the sump. A decent sized one won’t fit. One with a remote switch won’t 
fit. 

 

So, the first issue is to find a pump which will go down that low. I am using a 
small Rule pump, directly wired to a switch on the DC panel. That way, I can 
get almost all the water out. Fortunately I live close to the boat, so can go 
down there and pump after each rain.

 

I drilled a bunch of holes in the cross members and filled them with G-Flex, 
and then built the tops up to make them all level. Others have cut them out and 
replaced them with new and/or fiberglass ones. If you leave them as is, you 
will eventually have a sinking mast – mine was down about half an inch.

 

Another way to keep that area dry is to get a pump with an inlet hose and which 
is self-priming. 

 

Contact me offline for more discussion, but look through the archives, there 
have been many discussions.

 

Gary

30-1 #593

gnylan...@atlanticbb.net

 

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Randy 
Stafford via CnC-List
Sent: Monday, April 11, 2016 1:13 PM
To: cnc-list@cnc-list.com
Cc: randy.staff...@comcast.net
Subject: Stus-List Timbers Beneath Mast Step

 

Listers-

 

Since the mast is down on my early (hull #7) 30-1, I removed the mast step to 
inspect beneath.  The aluminum step is screwed onto a heavily sealed wood block 
~12"x6"x2", which is in turn screwed onto two short timbers running athwartship 
which I'm sure are intended to take the load of the mast and transfer it to the 
hull.  Those two timbers have been wet and appear to be a rot risk.  The PO 
fitted a heavily sealed wood wedge down into that lowest part of the bilge 
between the floor timbers, to further support the block under the mast step.

 

My concern is that the wedge will transfer load from the mast onto the top of 
the keel instead of to the hull via the floor timbers, and thereby contribute 
to separation of the lead ballast part of the keel from the fiberglass keel 
stub i.e. the "C&C smile".  Do you think this is a legitimate concern?  Any 
thoughts on how to otherwise reinforce the floor timbers or distribute the mast 
load to the hull?

 

Also that wedge was sitting in bilge water because the automatic bilge pump 
float switch is a bit aft and a bit higher.  Both the automatic and manual 
bilge pump intake tubes are down there in that lowest part of the bilge, but 
the manual pump must be more effective at removing that water because of the 
float switch location.

 

Thanks in advance for any comments.

 

Cheers,

Randy Stafford

S/V Grenadine

C&C 30-1 #7

Ken Caryl, CO

___

This list is supported by the generous donations of our members. If you like 
what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated!


Stus-List Timbers Beneath Mast Step

2016-04-11 Thread Randy Stafford via CnC-List
Listers- 

Since the mast is down on my early (hull #7) 30-1, I removed the mast step to 
inspect beneath. The aluminum step is screwed onto a heavily sealed wood block 
~12"x6"x2", which is in turn screwed onto two short timbers running athwartship 
which I'm sure are intended to take the load of the mast and transfer it to the 
hull. Those two timbers have been wet and appear to be a rot risk. The PO 
fitted a heavily sealed wood wedge down into that lowest part of the bilge 
between the floor timbers, to further support the block under the mast step. 

My concern is that the wedge will transfer load from the mast onto the top of 
the keel instead of to the hull via the floor timbers, and thereby contribute 
to separation of the lead ballast part of the keel from the fiberglass keel 
stub i.e. the "C&C smile". Do you think this is a legitimate concern? Any 
thoughts on how to otherwise reinforce the floor timbers or distribute the mast 
load to the hull? 

Also that wedge was sitting in bilge water because the automatic bilge pump 
float switch is a bit aft and a bit higher. Both the automatic and manual bilge 
pump intake tubes are down there in that lowest part of the bilge, but the 
manual pump must be more effective at removing that water because of the float 
switch location. 

Thanks in advance for any comments. 

Cheers, 
Randy Stafford 
S/V Grenadine 
C&C 30-1 #7 
Ken Caryl, CO 
___

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what we do, please help us pay for our costs by donating. All Contributions are 
greatly appreciated!