Re: [Elecraft] Linear PS Recommendations

2016-07-23 Thread Alan Bloom


> If Alan is reading this, I'm wondering if I missed where that
> 'strategically placed diode' is located?

One way to do it is just to put a pair of back-to-back diodes in 
parallel with the inputs.  That protects against over-voltage of either 
polarity.


One thing I always like to do when constructing a homebrew project is to 
paste a copy of the schematic inside the top cover.  That way I can 
never lose the schematic.  :=)


Here's an image of such a schematic of a 723-based, 10A, 7-15V bench 
supply that I built many years ago:


http://n1al.net/music/N1AL_10A.gif

It is very conservatively rated at 10A.  I probably could have designed 
it for a comfortable 15A, but the markings on the meter I wanted to use 
for an ammeter wouldn't easily accommodate that.  For a similar reason, 
I put a 5V zener in series with the voltmeter so it would read 5-15.


One issue with the 723 is that it needs a higher-voltage supply than the 
pass transistors.  If you make the unregulated input voltage high enough 
to avoid dropout, the pass transistors are dissipating more power than 
they need to.  So in this design I used a separate supply for the 723. 
One issue with doing that is if the transistor supply fails (it is 
separately fused) the 723 tries to supply all the output current.  In 
this case the 723 supply is derived from 65V (since that was the 
available winding on the transformer I used) with a dropping resistor 
and shunt zener.  The dropping resistor limits the current to a safe value.


This supply has fold-back current limiting.  The 22k resistor from pin 2 
causes the current limit to drop from 14A or so at 13.8V output to about 
11A at 7V output and 7A with a short circuit.  That's a good idea for a 
variable-voltage supply since pass transistor dissipation increases at 
lower output voltages.  But even for a fixed-voltage supply it's nice 
that the supply recovers automatically from a shorted output.  If you 
use a crowbar-type current limit, you have to cycle power to get it to 
turn on again.


Alan N1AL



On 07/22/2016 11:46 PM, Richard Fjeld wrote:

Hello David, (and Alan), and thanks to John for the link showing the
added parts.

David, your PS sounds very similar to the one I built, also in the
70's.  Mine has four 3055's on very large heat sinks that are overkill,
but I didn't know what to expect.  It was at a time when we were going
from high voltage PS for tubes to Low voltage PS for solid state.  I had
not seen a low voltage supply to power a 100 watt rig yet.  So I went
heavy duty.  My diodes for the full wave bridge I made were stud mounted
on 1/4 inch aluminum pieces for heat sinking, and mounted on wood to
insulate them from each other. There were no full wave bridges in a
package yet.

I'm curious how your supply trips out, and if you used a relay?   It
seems to me that I did that, and when the 723 clamps down, the relay
drops to open the primary.  I have not had the time to review the
schematic diagram, but as I recall, if a pass transistor shorts out, the
crowbar may try to shunt the unregulated voltage, but the situation is
not going to be good.  That is why I like the device ad5x is showing on
his website.  It will protect the radio from over-voltage by blowing a
fuse in the DC line.

If Alan is reading this, I'm wondering if I missed where that
'strategically placed diode' is located?

Dick, n0ce


On 7/22/2016 10:16 AM, David Anderson via Elecraft wrote:

I have a couple of homebuilt DC regulated supplies that I built a
great many years ago, the first is a simple 3A 13.5V one that was the
very first supply I ever built and it used a 723 with a single 2N3055
series pass transistor. I remember I bought a lovely oil filled mains
transformer for it, but accidentally wired up the 120V windings in
parallel instead of series for our 240V mains and watched it start to
bulge when I switched it on. (after I put a bigger fuse in it).  I
ended up using another transformer and the power supply is still in
daily use, built in the early 70's.

I later built a 25 Amp version with 4 3055s and a 723 with overvoltage
trip, and also short circuit protection. It can be shorted out and
with barely a spark it trips out and has to be reset before it comes
on again. No fuses to blow and replace, no destroyed series pass
transistors. I built it in a chassis that was lying around and 35
years later it is still in daily use and still not got a proper cover
made for the chassis.  I checked the output the other day on my scope
to see if there was any hum or ripple and on full load I had 10mV p-p
of noise. Regulation still excellent.

Nothing much wrong with the humble 723.

I have seen some truly awful "commercial" supplies with no short
circuit protection, that blow the series pass transistors like fuses,
or worse make them into short circuits that apply the full unregulated
supply on to the load.

73 from David GM4JJJ


On 22 Jul 2016, at 15:55, Alan Bloom  wrote:

The 723 regulator has some known relia

Re: [Elecraft] Linear PS Recommendations

2016-07-23 Thread David Anderson via Elecraft
Richard,

After a big search through my old documentation I have found all my design 
notes on the power supplies I built, I still have the Fairchild voltage 
regulator application handbook that I consulted at the time. Like you, I needed 
to build this supply for my first solid state high power equipment and  I still 
use it to this day. The smoothing electrolytics are 2 large 31,000 uF military 
standard capacitors which were used in battlefield computers.

The short circuit protection of the 25 Amp power supply appears to be something 
that I "designed" as it doesn't appear in the handbook in the form I used.  
Basically it uses a transistor that senses the output voltage dropping (as it 
would with a short circuit on the output) and this then triggers a small SCR 
which pulls the 723 compensation pin low which makes the 723 output voltage 
stop. This will remain like that until the short circuit is removed and the 
current through the SCR is broken by manually pushing a NC switch in series 
with the SCR. It works well, I have used it to zap NICADS that have gone short 
circuit! It just gives a brief pulse of high current and trips the supply, no 
fuse blowing etc.

Overvoltage protection is even cruder, it is a standard Crowbar circuit with 
very big 40 amp SCR and 16 V zener to sense. This will blow a 20 Amp fuse in 
the raw supply. It has never been used in anger, though I did test it with a 
smaller fuse. It is there only to protect against either a shorted pass 
transistor or some fault with the regulator circuitry.  Of course having a good 
current limit circuit with short circuit protection makes the likelihood of a 
series pass transistor failing short circuit more unlikely.

My design has 4 2N3055's in parallel (with low value resistors in the emitters 
to help share the current equally) driven by another 3055, the current sense 
resistor is in the base drive of the output series pass transistors. 

I have over temperature protection of the transformer with a bimetallic switch 
but that has never tripped.

I do have a soft start circuit on the primary using an AC relay and some high 
wattage resistors. 

I avoided using fans by using large heatsinks as fans are a source of failure 
over time. [I recall a commercial 5V 80 amp supply cooling fan failing at 
night, the supply shutting down for over temperature then coming back on again, 
rinse and repeat, until nearly every IC in a multimillion $ machine was 
damaged.]

Like so many projects this was developed from earlier projects, starting with a 
simple single transistor 3A PSU, then an 8A using more transistors, and finally 
the 25A supply with much more in the way of protection from likely fault 
conditions. 

I am not sure I could source the mains transformer or smoothing capacitors so 
easily nowadays if I wanted to build another one, as nearly all new designs are 
high efficiency switched mode supplies. 

I think it best if anyone else wants more details that they take this off the 
list and contact me directly as we are well over the limit on postings on this 
subject.

73 from David GM4JJJ

> On 23 Jul 2016, at 07:46, Richard Fjeld  wrote:
> 
> Hello David, (and Alan), and thanks to John for the link showing the added 
> parts.
> 
> David, your PS sounds very similar to the one I built, also in the 70's.  
> Mine has four 3055's on very large heat sinks that are overkill, but I didn't 
> know what to expect. 
> 
> I'm curious how your supply trips out, and if you used a relay?   It seems to 
> me that I did that, and when the 723 clamps down, the relay drops to open the 
> primary.  I have not had the time to review the schematic diagram, but as I 
> recall, if a pass transistor shorts out, the crowbar may try to shunt the 
> unregulated voltage, but the situation is not going to be good.  That is why 
> I like the device ad5x is showing on his website.  It will protect the radio 
> from over-voltage by blowing a fuse in the DC line.
> 
> If Alan is reading this, I'm wondering if I missed where that 'strategically 
> placed diode' is located?
> 
> Dick, n0ce
> 
> 
>> On 7/22/2016 10:16 AM, David Anderson via Elecraft wrote:
>> 
>> I later built a 25 Amp version with 4 3055s and a 723 with overvoltage trip, 
>> and also short circuit protection. It can be shorted out and with barely a 
>> spark it trips out and has to be reset before it comes on again. No fuses to 
>> blow and replace, no destroyed series pass transistors. I built it in a 
>> chassis that was lying around and 35 years later it is still in daily use 
>> and still not got a proper cover made for the chassis.  I checked the output 
>> the other day on my scope to see if there was any hum or ripple and on full 
>> load I had 10mV p-p of noise. Regulation still excellent.
>> 
>> 
>> 73 from David GM4JJJ
>> 
>>> On 22 Jul 2016, at 15:55, Alan Bloom  wrote:
>>> 
>>> The 723 regulator has some known reliability issues, but with proper design 
>>> they can be mitigated.  In partic

Re: [Elecraft] Linear PS Recommendations

2016-07-22 Thread Richard Fjeld
Hello David, (and Alan), and thanks to John for the link showing the 
added parts.


David, your PS sounds very similar to the one I built, also in the 
70's.  Mine has four 3055's on very large heat sinks that are overkill, 
but I didn't know what to expect.  It was at a time when we were going 
from high voltage PS for tubes to Low voltage PS for solid state.  I had 
not seen a low voltage supply to power a 100 watt rig yet.  So I went 
heavy duty.  My diodes for the full wave bridge I made were stud mounted 
on 1/4 inch aluminum pieces for heat sinking, and mounted on wood to 
insulate them from each other. There were no full wave bridges in a 
package yet.


I'm curious how your supply trips out, and if you used a relay?   It 
seems to me that I did that, and when the 723 clamps down, the relay 
drops to open the primary.  I have not had the time to review the 
schematic diagram, but as I recall, if a pass transistor shorts out, the 
crowbar may try to shunt the unregulated voltage, but the situation is 
not going to be good.  That is why I like the device ad5x is showing on 
his website.  It will protect the radio from over-voltage by blowing a 
fuse in the DC line.


If Alan is reading this, I'm wondering if I missed where that 
'strategically placed diode' is located?


Dick, n0ce


On 7/22/2016 10:16 AM, David Anderson via Elecraft wrote:

I have a couple of homebuilt DC regulated supplies that I built a great many 
years ago, the first is a simple 3A 13.5V one that was the very first supply I 
ever built and it used a 723 with a single 2N3055 series pass transistor. I 
remember I bought a lovely oil filled mains transformer for it, but 
accidentally wired up the 120V windings in parallel instead of series for our 
240V mains and watched it start to bulge when I switched it on. (after I put a 
bigger fuse in it).  I ended up using another transformer and the power supply 
is still in daily use, built in the early 70's.

I later built a 25 Amp version with 4 3055s and a 723 with overvoltage trip, 
and also short circuit protection. It can be shorted out and with barely a 
spark it trips out and has to be reset before it comes on again. No fuses to 
blow and replace, no destroyed series pass transistors. I built it in a chassis 
that was lying around and 35 years later it is still in daily use and still not 
got a proper cover made for the chassis.  I checked the output the other day on 
my scope to see if there was any hum or ripple and on full load I had 10mV p-p 
of noise. Regulation still excellent.

Nothing much wrong with the humble 723.

I have seen some truly awful "commercial" supplies with no short circuit 
protection, that blow the series pass transistors like fuses, or worse make them into 
short circuits that apply the full unregulated supply on to the load.

73 from David GM4JJJ


On 22 Jul 2016, at 15:55, Alan Bloom  wrote:

The 723 regulator has some known reliability issues, but with proper design 
they can be mitigated.  In particular the differential voltage on the error 
amplifier inputs is only rated for 5v.  If one input is connected to the 7.15V 
reference, then if the power supply output is shorted the voltage rating is 
exceeded.  The solution is a strategically-placed diode.

Alan N1AL





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Re: [Elecraft] Linear PS Recommendations

2016-07-22 Thread David Anderson via Elecraft
I have a couple of homebuilt DC regulated supplies that I built a great many 
years ago, the first is a simple 3A 13.5V one that was the very first supply I 
ever built and it used a 723 with a single 2N3055 series pass transistor. I 
remember I bought a lovely oil filled mains transformer for it, but 
accidentally wired up the 120V windings in parallel instead of series for our 
240V mains and watched it start to bulge when I switched it on. (after I put a 
bigger fuse in it).  I ended up using another transformer and the power supply 
is still in daily use, built in the early 70's.

I later built a 25 Amp version with 4 3055s and a 723 with overvoltage trip, 
and also short circuit protection. It can be shorted out and with barely a 
spark it trips out and has to be reset before it comes on again. No fuses to 
blow and replace, no destroyed series pass transistors. I built it in a chassis 
that was lying around and 35 years later it is still in daily use and still not 
got a proper cover made for the chassis.  I checked the output the other day on 
my scope to see if there was any hum or ripple and on full load I had 10mV p-p 
of noise. Regulation still excellent.

Nothing much wrong with the humble 723. 

I have seen some truly awful "commercial" supplies with no short circuit 
protection, that blow the series pass transistors like fuses, or worse make 
them into short circuits that apply the full unregulated supply on to the load.

73 from David GM4JJJ

> On 22 Jul 2016, at 15:55, Alan Bloom  wrote:
> 
> The 723 regulator has some known reliability issues, but with proper design 
> they can be mitigated.  In particular the differential voltage on the error 
> amplifier inputs is only rated for 5v.  If one input is connected to the 
> 7.15V reference, then if the power supply output is shorted the voltage 
> rating is exceeded.  The solution is a strategically-placed diode.
> 
> Alan N1AL
> 
> 

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Re: [Elecraft] Linear PS Recommendations

2016-07-22 Thread Alan Bloom
The 723 regulator has some known reliability issues, but with proper 
design they can be mitigated.  In particular the differential voltage on 
the error amplifier inputs is only rated for 5v.  If one input is 
connected to the 7.15V reference, then if the power supply output is 
shorted the voltage rating is exceeded.  The solution is a 
strategically-placed diode.


Alan N1AL


On 07/22/2016 12:14 AM, Richard Fjeld wrote:

I was glad that I caught Jim's remark about blowing the 723 by being
connected to a battery with the PS off.  And also Myron's answer.

Back in the tube TV days, I purchased a bare circuit board at Radio
Shack, (I think). The board was similar to an Astron circuit board, but
simpler.  I rewound a heavy transformer from a color TV and made my
first 13.8 Volt power supply to use for a Heathkit HW-104.  Years later,
the 723 went bad.  It may have been due to the stated reason, I can't
remember now.  I did some repair work on it and still have it.

Someone on the reflector provided the following link one time, which I
think is a good idea for an extra measure of over-voltage protection or
accidental reversal in polarity. I remember discussion about a reversal
that happened to someone on the reflector not long ago.

I hope the link still works on here.  If it doesn't, it is on ad5x dot
com website. Look for a Vprotect pdf file.
http://ad5x.com/images/Articles/Vprotect.pdf

Dick, n0ce



On 7/21/2016 7:41 AM, Myron Schaffer wrote:

Jim and Clay,

It used to be that waythe RS linear models could not tolerate
external voltage present when unpowered, not anymore. Astron has
incorporated back-voltage protection through incorporation of some
diodes installed in key locations to prevent this.

You can verify if your supply has this modification by looking at the
circuit board and see a 1N4001 type diode soldered across 2-pins
(can't remember which ones off the top of my head) of the IC voltage
regulator LM-723 chip and others hung in various places to protect
the pass transistor as well. Usually soldered to the solder side of
the circuit board so they are easy to spot. I can't remember is there
were some small capacitors added as well.

Any newer (like newer than 1990) linear Astron will have these
installed.

Myron WVØH
Printed on Recycled Data


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Re: [Elecraft] Linear PS Recommendations

2016-07-22 Thread John Oppenheimer
Hi All,

Here is a link to a schematic for the 3/4 A power supplies with the
added parts for external voltage protection:

http://www.ameradio.com/doc/Astron%20RS-3A,%20RS-4A%20schematic.pdf

John KN5L

On 07/21/2016 07:41 AM, Myron Schaffer wrote:
> It used to be that waythe RS linear models could not tolerate external 
> voltage present when unpowered, not anymore. Astron has incorporated 
> back-voltage protection through incorporation of some diodes installed in key 
> locations to prevent this.
> 
> You can verify if your supply has this modification by looking at the circuit 
> board and see a 1N4001 type diode soldered across 2-pins (can't remember 
> which ones off the top of my head) of the IC voltage regulator LM-723 chip 
> and others hung in various places to protect the pass transistor as well. 
> Usually soldered to the solder side of the circuit board so they are easy to 
> spot. I can't remember is there were some small capacitors added as well.
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Re: [Elecraft] Linear PS Recommendations

2016-07-22 Thread Richard Fjeld
I was glad that I caught Jim's remark about blowing the 723 by being 
connected to a battery with the PS off.  And also Myron's answer.


Back in the tube TV days, I purchased a bare circuit board at Radio 
Shack, (I think). The board was similar to an Astron circuit board, but 
simpler.  I rewound a heavy transformer from a color TV and made my 
first 13.8 Volt power supply to use for a Heathkit HW-104.  Years later, 
the 723 went bad.  It may have been due to the stated reason, I can't 
remember now.  I did some repair work on it and still have it.


Someone on the reflector provided the following link one time, which I 
think is a good idea for an extra measure of over-voltage protection or 
accidental reversal in polarity. I remember discussion about a reversal 
that happened to someone on the reflector not long ago.


I hope the link still works on here.  If it doesn't, it is on ad5x dot 
com website. Look for a Vprotect pdf file.

http://ad5x.com/images/Articles/Vprotect.pdf

Dick, n0ce



On 7/21/2016 7:41 AM, Myron Schaffer wrote:

Jim and Clay,

It used to be that waythe RS linear models could not tolerate external 
voltage present when unpowered, not anymore. Astron has incorporated 
back-voltage protection through incorporation of some diodes installed in key 
locations to prevent this.

You can verify if your supply has this modification by looking at the circuit 
board and see a 1N4001 type diode soldered across 2-pins (can't remember which 
ones off the top of my head) of the IC voltage regulator LM-723 chip and others 
hung in various places to protect the pass transistor as well. Usually soldered 
to the solder side of the circuit board so they are easy to spot. I can't 
remember is there were some small capacitors added as well.

Any newer (like newer than 1990) linear Astron will have these installed.

Myron WVØH
Printed on Recycled Data


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Re: [Elecraft] Linear PS Recommendations

2016-07-21 Thread Edward R Cole
I blew up the LM-723 in my old Astron VS-35M  by trying to use it as 
a battery charger quite a few years ago (I bought the Astron to power 
my TS-180S in 1981).  A year ago it failed to output and blew the 
fuses.  Turned out one of the rectifiers shorted.  I replaced both 
and its working fine as workbench PS.  I guessed the output pass 
regulator transistors shorted so bought four.  Now I have four spares 
(2016-1981 = 35 years and counting).


My workplace (retired seven years) used a bunch of Basecom-20 which 
were identical to Astron RS-20A which all used the LM-723.  My guess 
Astron markets a lot of PS that are relabeled.


I use a 50A PS for powering my station (Has TAIT Two-way Radio label 
but meters are labeled Astron; guessing RS-50M).  It maintains a 
charge on a 17AH gel-cell which I use to power by station 10-MHz OCXO 
reference.  It's run 24/7 for years.  Much newer than the VS-35M.


73, Ed - KL7UW
http://www.kl7uw.com
"Kits made by KL7UW"
Dubus Mag business:
dubus...@gmail.com

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Re: [Elecraft] Linear PS Recommendations

2016-07-21 Thread Clay Autery
Thanks Myron...  Haven't cracked the case yet, but will check and verify...

__
Clay Autery, KY5G
MONTAC Enterprises
(318) 518-1389

On 7/21/2016 7:41 AM, Myron Schaffer wrote:
> Jim and Clay,
>
> It used to be that waythe RS linear models could not tolerate external 
> voltage present when unpowered, not anymore. Astron has incorporated 
> back-voltage protection through incorporation of some diodes installed in key 
> locations to prevent this.
>
> You can verify if your supply has this modification by looking at the circuit 
> board and see a 1N4001 type diode soldered across 2-pins (can't remember 
> which ones off the top of my head) of the IC voltage regulator LM-723 chip 
> and others hung in various places to protect the pass transistor as well. 
> Usually soldered to the solder side of the circuit board so they are easy to 
> spot. I can't remember is there were some small capacitors added as well.
>
> Any newer (like newer than 1990) linear Astron will have these installed.
>
> Myron WVØH
> Printed on Recycled Data

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Re: [Elecraft] Linear PS Recommendations

2016-07-21 Thread Charlie T, K3ICH
Boy, talk about LONNNGG life.  The µ723 regulator IC has been around almost 
as long as 811-A's !
Wasn't it introduced by Fairchild in the 60's?
I wonder how many ( XX thousands ??) of power supplies have been designed 
around it.

73, Charlie k3ICH


 

-Original Message-
From: Elecraft [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Myron 
Schaffer
Sent: Thursday, July 21, 2016 8:42 AM
To: j...@audiosystemsgroup.com
Cc: elecraft@mailman.qth.net
Subject: Re: [Elecraft] Linear PS Recommendations

Jim and Clay,

It used to be that waythe RS linear models could not tolerate external 
voltage present when unpowered, not anymore. Astron has incorporated 
back-voltage protection through incorporation of some diodes installed in key 
locations to prevent this.

You can verify if your supply has this modification by looking at the circuit 
board and see a 1N4001 type diode soldered across 2-pins (can't remember which 
ones off the top of my head) of the IC voltage regulator LM-723 chip and others 
hung in various places to protect the pass transistor as well. Usually soldered 
to the solder side of the circuit board so they are easy to spot. I can't 
remember is there were some small capacitors added as well.

Any newer (like newer than 1990) linear Astron will have these installed.

Myron WVØH
Printed on Recycled Data

> On Jul 21, 2016, at 12:10 AM, Jim Brown  wrote:
> 
>> On Wed,7/20/2016 10:52 PM, Bob Nielsen wrote:
>> you probably don't need much more than 20 amp capability. I have used an 
>> Astron RS-20 for the past 35 years but I would probably go for the RS-35 or 
>> RS-50 if I was getting another one.
> 
> That depends on what gear other than the radio that you want to run from it, 
> and whether it is charging a battery which runs the gear or the supply is 
> running the gear directly. It's easy for other 12V gear in a shack to add 
> several amps to the load, and the fancier the shack gets, the more that 
> increases. Clay said he wanted to run all his gear from it (but not the KPA, 
> I am assuming, because it's 120/240V powered). The gear I saw included 
> computer monitors, a K-Line, and some accessories. Perhaps there will someday 
> be antenna relays. And so on.
> 
> Also, the numbers in Astron's model names do NOT correspond to steady state 
> load capacity. It's important to study the data sheets. They are generally 
> well regarded for reliability, but every one I've opened had a bonding 
> problem which is important, but easy to fix.
> 
> Another important characteristic of Astron supplies is that their output 
> regulator circuit is likely to fry if connected to charge a battery but the 
> supply is not powered. Like in a power failure. Ask me how I know this. :) 
> Astron sells a module to place between the supply and the battery to solve 
> this problem.
> 
> 73, Jim K9YC
> 
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Re: [Elecraft] Linear PS Recommendations

2016-07-21 Thread Myron Schaffer
Jim and Clay,

It used to be that waythe RS linear models could not tolerate external 
voltage present when unpowered, not anymore. Astron has incorporated 
back-voltage protection through incorporation of some diodes installed in key 
locations to prevent this.

You can verify if your supply has this modification by looking at the circuit 
board and see a 1N4001 type diode soldered across 2-pins (can't remember which 
ones off the top of my head) of the IC voltage regulator LM-723 chip and others 
hung in various places to protect the pass transistor as well. Usually soldered 
to the solder side of the circuit board so they are easy to spot. I can't 
remember is there were some small capacitors added as well.

Any newer (like newer than 1990) linear Astron will have these installed.

Myron WVØH
Printed on Recycled Data

> On Jul 21, 2016, at 12:10 AM, Jim Brown  wrote:
> 
>> On Wed,7/20/2016 10:52 PM, Bob Nielsen wrote:
>> you probably don't need much more than 20 amp capability. I have used an 
>> Astron RS-20 for the past 35 years but I would probably go for the RS-35 or 
>> RS-50 if I was getting another one.
> 
> That depends on what gear other than the radio that you want to run from it, 
> and whether it is charging a battery which runs the gear or the supply is 
> running the gear directly. It's easy for other 12V gear in a shack to add 
> several amps to the load, and the fancier the shack gets, the more that 
> increases. Clay said he wanted to run all his gear from it (but not the KPA, 
> I am assuming, because it's 120/240V powered). The gear I saw included 
> computer monitors, a K-Line, and some accessories. Perhaps there will someday 
> be antenna relays. And so on.
> 
> Also, the numbers in Astron's model names do NOT correspond to steady state 
> load capacity. It's important to study the data sheets. They are generally 
> well regarded for reliability, but every one I've opened had a bonding 
> problem which is important, but easy to fix.
> 
> Another important characteristic of Astron supplies is that their output 
> regulator circuit is likely to fry if connected to charge a battery but the 
> supply is not powered. Like in a power failure. Ask me how I know this. :) 
> Astron sells a module to place between the supply and the battery to solve 
> this problem.
> 
> 73, Jim K9YC
> 
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Re: [Elecraft] Linear PS Recommendations

2016-07-21 Thread Wes Stewart
That would have been my recommendation. I discovered a couple of weeks ago that 
I had a new-in-box RS-35M in my storage shed that I bought for a spare 20+ years 
ago.  Never needed it.  Fired it up just for the heck of it and it's FB.


On 7/21/2016 2:24 AM, Clay Autery wrote:

Thanks Jim!

Yes, eventually there will be quite a collection of gear.  My #1 Elmer
showed up at my door and surprised me with a NICE RS-35M to get me off
that SMPS.  It is super quiet.


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Re: [Elecraft] Linear PS Recommendations

2016-07-21 Thread Clay Autery
Thanks Jim!

Yes, eventually there will be quite a collection of gear.  My #1 Elmer
showed up at my door and surprised me with a NICE RS-35M to get me off
that SMPS.  It is super quiet.

I haven't opened it up yet, but I know (from one of your papers) what to
look for.  And I suspect my Elmer has already gone over this unit with a
fine-toothed comb.  He's an old Motorola and Air Force comms tech.

Eventually, I DO plan to power the entire shack from batteries and am
considering modifying linear supplies to provide the DC to the charger
controller(s).

I will probably use the PWRGate as an interim solution as per Kevin's
reiterated "OK" via email today...

Have a lot on my plate to complete before I get to that...  Just got a
"new" (to me) HP 5335A today, so I need to back up and cal the radio
while I wait on the rest of the sub-panel project parts to arrive.

And I am cooperating with Elecraft (and hopefully Powerwerx) to figure
out how to mitigate the problems with the switcher supply.

(Sounds like reverse current through the regulator circuit almost
smoked my fan controller because I almost forgot to protect against this
when switching to the 12VDC input from the 13.8VDC input...


73,

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Clay Autery, KY5G
MONTAC Enterprises
(318) 518-1389

On 7/21/2016 1:10 AM, Jim Brown wrote:
> On Wed,7/20/10:52 PM, Bob Nielsen wrote:
>> you probably don't need much more than 20 amp capability. I have used
>> an Astron RS-20 for the past 35 years but I would probably go for the
>> RS-35 or RS-50 if I was getting another one. 
>
> That depends on what gear other than the radio that you want to run
> from it, and whether it is charging a battery which runs the gear or
> the supply is running the gear directly. It's easy for other 12V gear
> in a shack to add several amps to the load, and the fancier the shack
> gets, the more that increases. Clay said he wanted to run all his gear
> from it (but not the KPA, I am assuming, because it's 120/240V
> powered). The gear I saw included computer monitors, a K-Line, and
> some accessories. Perhaps there will someday be antenna relays. And so
> on.
>
> Also, the numbers in Astron's model names do NOT correspond to steady
> state load capacity. It's important to study the data sheets. They are
> generally well regarded for reliability, but every one I've opened had
> a bonding problem which is important, but easy to fix.
>
> Another important characteristic of Astron supplies is that their
> output regulator circuit is likely to fry if connected to charge a
> battery but the supply is not powered. Like in a power failure. Ask me
> how I know this. :) Astron sells a module to place between the supply
> and the battery to solve this problem.
>
> 73, Jim K9YC
>
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Re: [Elecraft] Linear PS Recommendations

2016-07-20 Thread Jim Brown

On Wed,7/20/2016 10:52 PM, Bob Nielsen wrote:
you probably don't need much more than 20 amp capability. I have used 
an Astron RS-20 for the past 35 years but I would probably go for the 
RS-35 or RS-50 if I was getting another one. 


That depends on what gear other than the radio that you want to run from 
it, and whether it is charging a battery which runs the gear or the 
supply is running the gear directly. It's easy for other 12V gear in a 
shack to add several amps to the load, and the fancier the shack gets, 
the more that increases. Clay said he wanted to run all his gear from it 
(but not the KPA, I am assuming, because it's 120/240V powered). The 
gear I saw included computer monitors, a K-Line, and some accessories. 
Perhaps there will someday be antenna relays. And so on.


Also, the numbers in Astron's model names do NOT correspond to steady 
state load capacity. It's important to study the data sheets. They are 
generally well regarded for reliability, but every one I've opened had a 
bonding problem which is important, but easy to fix.


Another important characteristic of Astron supplies is that their output 
regulator circuit is likely to fry if connected to charge a battery but 
the supply is not powered. Like in a power failure. Ask me how I know 
this. :) Astron sells a module to place between the supply and the 
battery to solve this problem.


73, Jim K9YC

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Re: [Elecraft] Linear PS Recommendations

2016-07-20 Thread Bob Nielsen
Since the KPA500 has its own linear supply, you probably don't need much 
more than 20 amp capability. I have used an Astron RS-20 for the past 35 
years but I would probably go for the RS-35 or RS-50 if I was getting 
another one.


73, Bob N7XY

On 7/20/16 5:57 PM, Clay Autery wrote:

I am looking for recommendations for a linear power supply to power my shack.

Right this minute I need one just for my K3s and P3, but at some point will be 
adding a KPA500, KAT500, dual monitors, etc.  Also, looking at building a dummy 
battery to run my laptop off the shack supply (11.1VDC, so a linear reg built 
into the dummy).

I will have plenty of power soon...  40 Amp 220 VAC sub-panel going in with 8 x 20A 120, 
1x 15Amp 220, 1 x 20A 220 (yes, I know the sub branches total more than the sub-IN...  
total up the breakers in your main service).   The wiring is such that I can up it to 60 
Amps if/when I "need" it.

I just can't deal with this SMPS anymore... Ran one net on battery power and it 
was like a different world.  At some point, I will run on batteries 100%, but 
will still need a nice quiet hoss of a linear to feed the charge controller(s).

73,



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[Elecraft] Linear PS Recommendations

2016-07-20 Thread Clay Autery
I am looking for recommendations for a linear power supply to power my shack.

Right this minute I need one just for my K3s and P3, but at some point will be 
adding a KPA500, KAT500, dual monitors, etc.  Also, looking at building a dummy 
battery to run my laptop off the shack supply (11.1VDC, so a linear reg built 
into the dummy).

I will have plenty of power soon...  40 Amp 220 VAC sub-panel going in with 8 x 
20A 120, 1x 15Amp 220, 1 x 20A 220 (yes, I know the sub branches total more 
than the sub-IN...  total up the breakers in your main service).   The wiring 
is such that I can up it to 60 Amps if/when I "need" it.

I just can't deal with this SMPS anymore... Ran one net on battery power and it 
was like a different world.  At some point, I will run on batteries 100%, but 
will still need a nice quiet hoss of a linear to feed the charge controller(s).

73,

-- 
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MONTAC Enterprises
(318) 518-1389

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