I have not been following this topic closely but some contributors have
missed the point that PRIMARY Circuits are subject to high voltage
transients and SECONDARY circuits are subject only to continuous stress.

This is why 8mm Reinforced is reasonable (and necessary) in a primary
circuit whereas only a couple of mm's may be all that is required in a
secondary circuit.


Insulation has a limited life - life testing on high voltage pulse
transformers will show that - and whereas constant stress will (eventually)
cause breakdown transients will also. This is analogous to the relationship
of Failure Rate to constant stress and also to Switching Stress. (Note that
light bulbs will give much longer life with not switched but left on
permanently.

ALSO - if a high (transient) voltage causes an electrical breakdown it is
quite likely that local ionization will occur and permit the arc to be
maintained by a much lower voltage (like the normal applied mains voltage).

Hence Primary insulation >>Secondary Insulation.


Best regards

Gregg



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  Basically, I start with  1Mv/meter STP and work down
  from there.  Therefore, 1mm means 1Kv.  Now, throw
  in a x2 safety factor and you get 2mm  spacing.  Now
  increase to 1.5Kv and you end up with 2.5mm? Well, okay.
  Surface contamination sets in over time? Well, okay again.
  Obviously, I've been doing some extreme fudging, but it
  ends up darn close most of the time.
  list"

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