Re: [PSES] Capacitor Discharge Test IEC 61010-1 - A little history

2013-05-27 Thread Pete Perkins
Brian, et al,

A histerical, er - historical, review... 

In an internationally harmonized standard all expected issues must
be considered.  The primary driving factor for the cap discharge test on the
power input pins has been driven by the British over the years.  

The large, 13A British power plug behaves differently than the North
American or Euro (or similar) plugs.  When you pull a NA plug from the wall
and drop it in your hand the pins are parallel to your palm and spaced away
from you hand by the plug insulation (envision it in your mind as it is
described).  Whether or not a voltage exists on the pin is not usually
important, the person holding the plug will not know if the voltage exists
there.  The large, flat British plug seems to follow the 'perversity of
nature' rule and drop 'butter side down' with the pins in the palm of your
hand most of the time - thereby providing the shocking experience which is
deemed adequate to need mitigation.  Hence the test to limit the sensation
to that which is acceptable.  

I remember British colleagues on the committee pressing to have this
requirement properly included during standards harmonization discussion in
another standard.   

History has never been a strong interest among most engineers so I'm
not surprised that small facts such as this fall away with time. 

:) br, Pete

 

Peter E Perkins, PE

Principal Product Safety Engineer

PO Box 23427

Tigard, ORe  97281-3427

 

503/452-1201 fone/fax

p.perk...@ieee.org

 

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Re: [PSES] Capacitor Discharge Test IEC 61010-1 - A little history

2013-05-27 Thread John Woodgate
In message 34C449781DB0418B8509F64FA4FA3967@Pete97219Compaq, dated 
Mon, 27 May 2013, Pete Perkins peperkin...@cs.com writes:


The large, flat British plug seems to follow the 'perversity of 
nature' rule and drop 'butter side down' with the pins in the palm of 
your hand most of the time - thereby providing the shocking experience 
which is deemed adequate to need mitigation.


It needs mitigation because consumers complained about it and often 
tried to reject the product as 'unsafe'. It's not only our lovely 13 A 
plug that drops 'butter side down', the Continental Schuko plug and its 
relatives do it.

--
OOO - Own Opinions Only. See www.jmwa.demon.co.uk
Why does everything require an odd number of opamps?

John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: [PSES] Capacitor Discharge Test IEC 61010-1

2013-05-26 Thread Richard Nute

Hi Brian:


According to 6.10.3 and 6.3.1, the requirement is:

   At 5 seconds, if the voltage exceeds 70 volts,
   the charge must not exceed 45 uC.

Figure 3, Line A, is simply a 45 uC line as a
function of capacitance and voltage.  This line
is derived from the formula:

q = C * V

where

q is the charge in coulombs
C is the capacitance in Farads
V is the voltage in volts

You have 80 volts and 4.4 uF:

q = 4.4 * 10^-6 * 80
q = 352 uC

You guessed right!

The test is performed at the maximum rated input voltage.
This give the worst-case voltage.


Best regards,
Rich




On 5/21/2013 9:33 AM, Kunde, Brian wrote:

What we call the Capacitor Discharge Test in the IEC 61010-1 standard section 
6.10.3 says that voltage across the pins of the power cord must not be 
Hazardous Live 5 seconds after disconnection from the supply. Most labs simply 
check to see if the voltage across the pins are 60 volts or less at 5 seconds, 
but the pass/fail criteria is the capacitive charge level described in 6.3.1 c) 
which is 45uC.

6.3.1 c) points you to Line A of Figure 3 but this chart seems to start at 
100 volts. So how do I apply this chart if my 5 second voltage is 80 volts? Am I looking 
at this wrong or should this chart go down to at least 60 volts? Is there a formula that 
can be used instead of the chart?

In our specific case, we are measuring the discharge of an RF line filter which 
has 4.4uF of capacitance across the line and the 5 second voltage is 80 volts. 
My guess would be this filter fails as-is without and additional bleeder 
resistor but when I discuss it with the company they pick apart the standard 
and the chart at figure 3.

Another question. When you perform this test what line voltage do you use? The 
highest nominal voltage or do you include +10%?  For 230VAC equipment do you 
test at 230Vrms or 264Vrms (373Vpk)?

Thanks to all for any input.

The Other Brian




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Re: [PSES] Capacitor Discharge Test IEC 61010-1

2013-05-22 Thread Kunde, Brian
Bill,

Thanks for the reply. I guess different product safety standard has different 
requirements for the voltage on plug pins. I think that the IEC 60950 standard 
requires the pin voltage to drop below 37% of the peak voltage within the first 
second.

We always did the 60 volt 5 second test for Laboratory Equipment. Maybe the 
standards writers think people who work in a lab is smart enough not to touch 
the pins or that they can handle shocks without mutating into a super hero. (I 
see a movie plot developing here).

What gets me scratching my head is the chart on Figure 3 and why is starts at 
100 volts. Am I to interpret the requirements to mean that if my 5 second 
voltage is below 100 volts that I can assume it passes?  If so, I would really 
like to know. Can any of you safety expects help me out on this?

Thanks,
The Other Brian

From: Bill Owsley [mailto:wdows...@yahoo.com]
Sent: Tuesday, May 21, 2013 10:50 PM
To: Kunde, Brian; EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: Capacitor Discharge Test IEC 61010-1

A few decades ago when an intern, called co-op back then, a customer complaint 
came in that they had been shocked by the power plug after pulling it from the 
wall.  No way said the engineers!  Hey co-op go test this.  We  it 
turns out there can be the peak voltage left on the pins of the plug which will 
decay depending on the environment.   And so the bleeder resistor.
I thought the time frame was on the order of 250 mS.  How fast can an operator 
get their fingers on the plug pins after pulling out?
Sticking their fingers on a partial pulled plugged was dis-allowed.
But those details were for the Safety engineers.



From: Kunde, Brian brian_ku...@lecotc.commailto:brian_ku...@lecotc.com
To: EMC-PSTC@LISTSERV.IEEE.ORGmailto:EMC-PSTC@LISTSERV.IEEE.ORG 
EMC-PSTC@LISTSERV.IEEE.ORGmailto:EMC-PSTC@LISTSERV.IEEE.ORG
Sent: Tuesday, May 21, 2013 12:33 PM
Subject: Capacitor Discharge Test IEC 61010-1

What we call the Capacitor Discharge Test in the IEC 61010-1 standard section 
6.10.3 says that voltage across the pins of the power cord must not be 
Hazardous Live 5 seconds after disconnection from the supply. Most labs simply 
check to see if the voltage across the pins are 60 volts or less at 5 seconds, 
but the pass/fail criteria is the capacitive charge level described in 6.3.1 c) 
which is 45uC.

6.3.1 c) points you to Line A of Figure 3 but this chart seems to start at 
100 volts. So how do I apply this chart if my 5 second voltage is 80 volts? Am 
I looking at this wrong or should this chart go down to at least 60 volts? Is 
there a formula that can be used instead of the chart?

In our specific case, we are measuring the discharge of an RF line filter which 
has 4.4uF of capacitance across the line and the 5 second voltage is 80 volts. 
My guess would be this filter fails as-is without and additional bleeder 
resistor but when I discuss it with the company they pick apart the standard 
and the chart at figure 3.

Another question. When you perform this test what line voltage do you use? The 
highest nominal voltage or do you include +10%?  For 230VAC equipment do you 
test at 230Vrms or 264Vrms (373Vpk)?

Thanks to all for any input.

The Other Brian





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[PSES] Capacitor Discharge Test IEC 61010-1

2013-05-21 Thread Kunde, Brian
What we call the Capacitor Discharge Test in the IEC 61010-1 standard section 
6.10.3 says that voltage across the pins of the power cord must not be 
Hazardous Live 5 seconds after disconnection from the supply. Most labs simply 
check to see if the voltage across the pins are 60 volts or less at 5 seconds, 
but the pass/fail criteria is the capacitive charge level described in 6.3.1 c) 
which is 45uC.

6.3.1 c) points you to Line A of Figure 3 but this chart seems to start at 
100 volts. So how do I apply this chart if my 5 second voltage is 80 volts? Am 
I looking at this wrong or should this chart go down to at least 60 volts? Is 
there a formula that can be used instead of the chart?

In our specific case, we are measuring the discharge of an RF line filter which 
has 4.4uF of capacitance across the line and the 5 second voltage is 80 volts. 
My guess would be this filter fails as-is without and additional bleeder 
resistor but when I discuss it with the company they pick apart the standard 
and the chart at figure 3.

Another question. When you perform this test what line voltage do you use? The 
highest nominal voltage or do you include +10%?  For 230VAC equipment do you 
test at 230Vrms or 264Vrms (373Vpk)?

Thanks to all for any input.

The Other Brian





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information intended for the named recipient(s) only. If you received this by 
mistake, please destroy it and notify us of the error. Thank you.

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Re: [PSES] Capacitor Discharge Test IEC 61010-1

2013-05-21 Thread Bill Owsley
A few decades ago when an intern, called co-op back then, a customer complaint 
came in that they had been shocked by the power plug after pulling it from the 
wall.  No way said the engineers!  Hey co-op go test this.  We  it 
turns out there can be the peak voltage left on the pins of the plug which will 
decay depending on the environment.   And so the bleeder resistor.
I thought the time frame was on the order of 250 mS.  How fast can an operator 
get their fingers on the plug pins after pulling out?
Sticking their fingers on a partial pulled plugged was dis-allowed.  
But those details were for the Safety engineers.






 From: Kunde, Brian brian_ku...@lecotc.com
To: EMC-PSTC@LISTSERV.IEEE.ORG EMC-PSTC@LISTSERV.IEEE.ORG 
Sent: Tuesday, May 21, 2013 12:33 PM
Subject: Capacitor Discharge Test IEC 61010-1
 

What we call the Capacitor Discharge Test in the IEC 61010-1 standard section 
6.10.3 says that voltage across the pins of the power cord must not be 
Hazardous Live 5 seconds after disconnection from the supply. Most labs simply 
check to see if the voltage across the pins are 60 volts or less at 5 seconds, 
but the pass/fail criteria is the capacitive charge level described in 6.3.1 
c) which is 45uC.

6.3.1 c) points you to Line A of Figure 3 but this chart seems to start at 
100 volts. So how do I apply this chart if my 5 second voltage is 80 volts? Am 
I looking at this wrong or should this chart go down to at least 60 volts? Is 
there a formula that can be used instead of the chart?

In our specific case, we are measuring the discharge of an RF line filter 
which has 4.4uF of capacitance across the line and the 5 second voltage is 80 
volts. My guess would be this filter fails as-is without and additional 
bleeder resistor but when I discuss it with the company they pick apart the 
standard and the chart at figure 3.

Another question. When you perform this test what line voltage do you use? The 
highest nominal voltage or do you include +10%?  For 230VAC equipment do you 
test at 230Vrms or 264Vrms (373Vpk)?

Thanks to all for any input.

The Other Brian





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information intended for the named recipient(s) only. If you received this by 
mistake, please destroy it and notify us of the error. Thank you.

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