Re: Steel ball for impact tests

2001-09-26 Thread John Woodgate

I read in !emc-pstc that umbdenst...@sensormatic.com wrote (in
846BF526A205F84BA2B6045BBF7E9A6A21967C@flbocexu05) about 'Steel ball
for impact tests', on Wed, 26 Sep 2001:
Searching for a new sport,

Check aircraft cockpit windows for resistance to bird strike by
projecting chicken carcasses at them.


Don't forget to defrost the carcasses!
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

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RE: Steel ball for impact tests

2001-09-26 Thread John Juhasz

Don's message brings up a key consideration for any
type of test that is performed - repeatability.

If you can't repeat the results, you need to re-evaluate
your methodology. For instance, in the event you had a 
failure, it would be difficult to determine if your fix 
actually worked. 

John Juhasz
Fiber Options
Bohemia, NY

-Original Message-
From: umbdenst...@sensormatic.com [mailto:umbdenst...@sensormatic.com]
Sent: Wednesday, September 26, 2001 9:05 AM
To: emc-p...@majordomo.ieee.org; sco...@world.std.com
Subject: RE: Steel ball for impact tests



Scott,

You had indicated that  A tube is nice but not needed if you can drop the
weight accurately. . .  I also used to test bombs away, somewhat as a
sport to see how close I could come to the desired spot.

We had an interesting experienced that permanently changed our approach.  We
had a device with a plastic enclosure with re-enforcing ribs in various
locations.  When we eyeballed the drop, we would miss critical spots by
1/2.  Didn't seem like much at the time, until we discovered that with the
tube, we could hit exactly the critical spot and observed that the enclosure
failed unsafely (and repeatably), i.e., hazardous voltages were exposed.
This is something you want to discover prior to having a NRTL witness or
perform the test.

Searching for a new sport,

Don Umbdenstock
Sensormatic

 --
 From: Scott Lacey[SMTP:sco...@world.std.com]
 Reply To: Scott Lacey
 Sent: Tuesday, September 25, 2001 5:38 PM
 To:   emc-p...@majordomo.ieee.org
 Subject:  RE: Steel ball for impact tests
 
 To the group:
  
 Having monitored some of the discussion on this thread, I thought that I
 would weigh in with some of my experience with this test. The purpose of
 the test is to subject the E.U.T. to a specific force of impact from a
 hard steel impactor (ball) of known radius. The surface should be smooth
 to avoid subjecting the E.U.T. to additional point stress (the center
 punch effect). Anything else is frosting on the cake. It does not matter
 whether the ball is dropped or swung, as long as the force is consistent
 and the E.U.T. is firmly mounted.
  
 A ball bearing is perfect for the job. A typical chrome steel ball is more
 than hard enough to meet the specification. If the weight is a little off
 just raise or lower the drop height to compensate. An eyebolt is nice but
 not really needed. The reason the official balls cost so much is the
 difficulty of machining the ball for the bolt, and the fact that these are
 very low volume items. A trailer hitch ball will also work without
 modification. Just weigh it, calculate the drop height, hold it by the
 threaded bit and bombs away. A tube is nice but not needed if you can
 drop the weight accurately. The idea of standing on a chair is excellent
 as a 1kg ball can make a serious bruise! I would also recommend padding
 the floor (except under the E.U.T.) with cardboard or carpeting scraps so
 the ball won't get all scratched up. If you really must have an eyebolt
 and don't want to spend the money thread a flanged nut onto an eyebolt and
 epoxy it onto the ball with a steel-filled epoxy (common at auto parts
 stores). It may break off occasionally but you can just re-epoxy it. Just
 degrease all the parts before gluing and it works surprisingly well.
  
 Have Fun
 Scott Lacey
 

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RE: Steel ball for impact tests

2001-09-26 Thread UMBDENSTOCK

Scott,

You had indicated that  A tube is nice but not needed if you can drop the
weight accurately. . .  I also used to test bombs away, somewhat as a
sport to see how close I could come to the desired spot.

We had an interesting experienced that permanently changed our approach.  We
had a device with a plastic enclosure with re-enforcing ribs in various
locations.  When we eyeballed the drop, we would miss critical spots by
1/2.  Didn't seem like much at the time, until we discovered that with the
tube, we could hit exactly the critical spot and observed that the enclosure
failed unsafely (and repeatably), i.e., hazardous voltages were exposed.
This is something you want to discover prior to having a NRTL witness or
perform the test.

Searching for a new sport,

Don Umbdenstock
Sensormatic

 --
 From: Scott Lacey[SMTP:sco...@world.std.com]
 Reply To: Scott Lacey
 Sent: Tuesday, September 25, 2001 5:38 PM
 To:   emc-p...@majordomo.ieee.org
 Subject:  RE: Steel ball for impact tests
 
 To the group:
  
 Having monitored some of the discussion on this thread, I thought that I
 would weigh in with some of my experience with this test. The purpose of
 the test is to subject the E.U.T. to a specific force of impact from a
 hard steel impactor (ball) of known radius. The surface should be smooth
 to avoid subjecting the E.U.T. to additional point stress (the center
 punch effect). Anything else is frosting on the cake. It does not matter
 whether the ball is dropped or swung, as long as the force is consistent
 and the E.U.T. is firmly mounted.
  
 A ball bearing is perfect for the job. A typical chrome steel ball is more
 than hard enough to meet the specification. If the weight is a little off
 just raise or lower the drop height to compensate. An eyebolt is nice but
 not really needed. The reason the official balls cost so much is the
 difficulty of machining the ball for the bolt, and the fact that these are
 very low volume items. A trailer hitch ball will also work without
 modification. Just weigh it, calculate the drop height, hold it by the
 threaded bit and bombs away. A tube is nice but not needed if you can
 drop the weight accurately. The idea of standing on a chair is excellent
 as a 1kg ball can make a serious bruise! I would also recommend padding
 the floor (except under the E.U.T.) with cardboard or carpeting scraps so
 the ball won't get all scratched up. If you really must have an eyebolt
 and don't want to spend the money thread a flanged nut onto an eyebolt and
 epoxy it onto the ball with a steel-filled epoxy (common at auto parts
 stores). It may break off occasionally but you can just re-epoxy it. Just
 degrease all the parts before gluing and it works surprisingly well.
  
 Have Fun
 Scott Lacey
 

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RE: Steel ball for impact tests

2001-09-26 Thread ooverton


Just don't let your ESH people see you standing on a chair to perform this
test.   ; )







Scott Lacey scottl%world.std@interlock.lexmark.com on 09/25/2001
05:38:44 PM

Please respond to Scott Lacey scottl%world.std@interlock.lexmark.com

To:   emc-pstc%majordomo.ieee@interlock.lexmark.com
cc:(bcc: Oscar Overton/Lex/Lexmark)
Subject:  RE: Steel ball for impact tests



To the group:

Having monitored some of the discussion on this thread, I thought that I
would weigh in with some of my experience with this test. The purpose of the
test is to subject the E.U.T. to a specific force of impact from a hard
steel impactor (ball) of known radius. The surface should be smooth to avoid
subjecting the E.U.T. to additional point stress (the center punch
effect). Anything else is frosting on the cake. It does not matter whether
the ball is dropped or swung, as long as the force is consistent and the
E.U.T. is firmly mounted.

A ball bearing is perfect for the job. A typical chrome steel ball is more
than hard enough to meet the specification. If the weight is a little off
just raise or lower the drop height to compensate. An eyebolt is nice but
not really needed. The reason the official balls cost so much is the
difficulty of machining the ball for the bolt, and the fact that these are
very low volume items. A trailer hitch ball will also work without
modification. Just weigh it, calculate the drop height, hold it by the
threaded bit and bombs away. A tube is nice but not needed if you can drop
the weight accurately. The idea of standing on a chair is excellent as a 1kg
ball can make a serious bruise! I would also recommend padding the floor
(except under the E.U.T.) with cardboard or carpeting scraps so the ball
won't get all scratched up. If you really must have an eyebolt and don't
want to spend the money thread a flanged nut onto an eyebolt and epoxy it
onto the ball with a steel-filled epoxy (common at auto parts stores). It
may break off occasionally but you can just re-epoxy it. Just degrease all
the parts before gluing and it works surprisingly well.

Have Fun
Scott Lacey




To the 
group:

Having 
monitored some of the discussion on this thread, I thought that I would weigh 
inwith some of my experience with this test. The purpose of the test is to 
subject the E.U.T. to a specific force of impact from a hard steel impactor 
(ball) of known radius. The surface should be smooth to avoid subjecting the 
E.U.T. to additional point stress (the "center punch" effect). Anything else is 
frosting on the cake. It does not matter whether the ball is dropped or swung, 
as long as the force is consistent and the E.U.T. is firmly 
mounted.

A ball 
bearing is perfect for the job. A typical chrome steel ball is more than hard 
enough to meet the specification. If the weight is a little off just raise or 
lower the drop height to compensate. An eyebolt is nice but not really needed. 
The reason the "official" balls cost so much is the difficulty of machining the 
ball for the bolt, and the fact that these are very low volume items. A trailer 
hitch ball will also work without modification. Just weigh it, calculate the 
drop height, hold it by the threaded bit and "bombs away". A tube is nice but 
not needed if you can drop the weight accurately. The idea of standing on a 
chair is excellent as a 1kg ball can make a serious bruise! I would also 
recommend padding the floor (except under the E.U.T.) with cardboard or 
carpeting scraps so the ball won't get all scratched up. If you really must have 
an eyebolt and don't want to spend the money thread a flanged nut onto an 
eyebolt and epoxy it onto the ball with a steel-filled epoxy (common at auto 
parts stores). It may break off occasionally but you can just re-epoxy it. Just 
degrease all the parts before gluing and it works surprisingly 
well.

Have 
Fun
Scott 
Lacey


RE: Steel ball for impact tests

2001-09-26 Thread Gregg Kervill
PLEASE NOTE THAT IT IS 500gms +- 25gms

Best regards

Gregg
  -Original Message-
  From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Scott Lacey
  Sent: Tuesday, September 25, 2001 5:39 PM
  To: emc-p...@majordomo.ieee.org
  Subject: RE: Steel ball for impact tests


  threaded bit and bombs away. A tube is nice but not needed if you can
drop the weight accurately. The idea of standing on a chair is excellent as
a 1kg ball can make a serious bruise! I would also recommend padding the
floor (except under the E.U.T.) with cardboard or carpeting scraps so the
ball won't get all scratched


RE: Steel ball for impact tests

2001-09-25 Thread Kazimier_Gawrzyjal
I suspect we'd have to recalibrate every time we use the steel ball.
There's bound to be deformity in the ball due to impact as well as a
decrease in mass due to steel ball residue left behind after contact.  Who
knows...enough tests might result in a reduction of mass plus radically
different drag coefficient and render all future testing with the said steel
ball questionable without continued calibration.
 
If Superman worked in a test lab, I wonder what his thoughts would
bewith his super brain and all?
 
My 2 cents and not that of my employer.

Regards,
Kaz
 -Original Message-
From: Stephen Phillips [mailto:step...@cisco.com]
Sent: Tuesday, September 25, 2001 7:38 AM
To: Jacob Schanker
Cc: emc-p...@majordomo.ieee.org
Subject: Re: Steel ball for impact tests


  I think they let that slide.  If they didn't, then you'd 
have to respond to the manufacturers who use denser 
materials for their products.  Since all objects (anything, 
having mass) gravitationally attract each other, the 
impact to a product of greater density is going to be 
relatively greater (no matter how difficult to quantify) 
than that to a product of lesser density.  Maybe we 
should recalibrate the ball based on a reading of 
relative spacetime curvature per product.  

  Stephen  


At 11:53 PM 9/24/2001, Jacob Schanker wrote:



The mention of traceable calibration for a steel ball makes me wonder
(tongue partially in cheek) about verification of the gravitational constant
involved in the testing. Are adjustments to be made for local gravitational
anomalies, altitude above sea level at the place of measurement, and the
mass of the item tested (gravitational attraction being a function of mass)?
:)

Jack

Jacob Z. Schanker, P.E.
65 Crandon Way
Rochester, NY 14618
Phone: 716 442 3909
Fax: 716 442 2182
j.schan...@ieee.org




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OT: RE: Steel ball for impact tests

2001-09-25 Thread Price, Ed





-Original Message-
From: John Woodgate [mailto:j...@jmwa.demon.co.uk]
Sent: Monday, September 24, 2001 11:19 PM
To: emc-p...@majordomo.ieee.org
Subject: Re: Steel ball for impact tests



I read in !emc-pstc that Jacob Schanker j.schan...@worldnet.att.net
wrote (in 003101c14575$a8b4dcc0$2ef1fea9@f0p1o1) about 
'Steel ball for
impact tests', on Mon, 24 Sep 2001:

The mention of traceable calibration for a steel ball makes me wonder
(tongue partially in cheek) about verification of the 
gravitational constant
involved in the testing. Are adjustments to be made for local 
gravitational
anomalies, altitude above sea level at the place of 
measurement, and the
mass of the item tested (gravitational attraction being a 
function of mass)?

Yes, of course, and a campaign must immediately be launched to write a
specification and certify all these guide tubes that people are using.
Just think, some of them may have cost less than USD1000.

Draft specification

Material: PTFE 99.99% pure

Inside diameter 50.2000 mm

Length: 1.0 m

Straightness: 10^-6

Concentricity: 0.0002%

Air release hole diameter: 4.000 mm

Air release hole pitch: 45.000 mm

Colour: Optional, but uniform and subdued.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. 
http://www.jmwa.demon.co.uk 
Eat mink and be dreary!


John, I have finally found my market niche.

Announcing the formation of the International Impact Tube Standardization 
Accreditation Authority (IITSAA). Be aware that I have copyrighted the
characteristic Schlooorp! sound of the standard ball and tube. Further,
Schlooorp! is now a registered trademark of the Authority, and the creation
of the Schlooorp! sound by unlicensed tube balls will not be tolerated. The
authority will protect its trademarks and copyrights vigorously, as we
expect significant licensing ventures, starting with the underwear and
coffee mug markets.


Ed

[Don't tell Cubic about this quite yet]

Ed Price
ed.pr...@cubic.com
Electromagnetic Compatibility Lab
Cubic Defense Systems
San Diego, CA  USA
858-505-2780  (Voice)
858-505-1583  (Fax)
Military  Avionics EMC Services Is Our Specialty
Shake-Bake-Shock - Metrology - Reliability Analysis

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Re: Steel ball for impact tests

2001-09-25 Thread Stephen Phillips

  I think they let that slide.  If they didn't, then you'd
have to respond to the manufacturers who use denser
materials for their products.  Since all objects (anything,
having mass) gravitationally attract each other, the
impact to a product of greater density is going to be
relatively greater (no matter how difficult to quantify)
than that to a product of lesser density.  Maybe we
should recalibrate the ball based on a reading of
relative spacetime curvature per product.

  Stephen


At 11:53 PM 9/24/2001, Jacob Schanker wrote:


The mention of traceable calibration for a steel ball makes me wonder
(tongue partially in cheek) about verification of the gravitational constant
involved in the testing. Are adjustments to be made for local gravitational
anomalies, altitude above sea level at the place of measurement, and the
mass of the item tested (gravitational attraction being a function of mass)?
:)

Jack

Jacob Z. Schanker, P.E.
65 Crandon Way
Rochester, NY 14618
Phone: 716 442 3909
Fax: 716 442 2182
j.schan...@ieee.org




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Re: Steel ball for impact tests

2001-09-25 Thread John Woodgate

I read in !emc-pstc that Jacob Schanker j.schan...@worldnet.att.net
wrote (in 003101c14575$a8b4dcc0$2ef1fea9@f0p1o1) about 'Steel ball for
impact tests', on Mon, 24 Sep 2001:

The mention of traceable calibration for a steel ball makes me wonder
(tongue partially in cheek) about verification of the gravitational constant
involved in the testing. Are adjustments to be made for local gravitational
anomalies, altitude above sea level at the place of measurement, and the
mass of the item tested (gravitational attraction being a function of mass)?

Yes, of course, and a campaign must immediately be launched to write a
specification and certify all these guide tubes that people are using.
Just think, some of them may have cost less than USD1000.

Draft specification

Material: PTFE 99.99% pure

Inside diameter 50.2000 mm

Length: 1.0 m

Straightness: 10^-6

Concentricity: 0.0002%

Air release hole diameter: 4.000 mm

Air release hole pitch: 45.000 mm

Colour: Optional, but uniform and subdued.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

---
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Re: Steel ball for impact tests

2001-09-25 Thread Jacob Schanker

The mention of traceable calibration for a steel ball makes me wonder
(tongue partially in cheek) about verification of the gravitational constant
involved in the testing. Are adjustments to be made for local gravitational
anomalies, altitude above sea level at the place of measurement, and the
mass of the item tested (gravitational attraction being a function of mass)?
:)

Jack

Jacob Z. Schanker, P.E.
65 Crandon Way
Rochester, NY 14618
Phone: 716 442 3909
Fax: 716 442 2182
j.schan...@ieee.org




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RE: Steel ball for impact tests

2001-09-25 Thread Price, Ed
 

-Original Message-
From: Ehler, Kyle [mailto:keh...@lsil.com]
Sent: Monday, September 24, 2001 1:29 PM
To: 'Dan Irish - Sun BOS Hardware'; emc-p...@majordomo.ieee.org
Subject: RE: Steel ball for impact tests



What about calibration? 
Is a trailer ball NIST traceable? =:P 
As a 'CTDP' participant I have to maintain a cal list on all instruments I
use in the course of my tests and include it with any test reports I ship to
agencies.

I had to get my certified 'sphere' calibrated recently.  -Not that it
changes much or is easily adjustable. 
It was not cheap for this paperwork turn on 'ol ironhead'. 

If'n you purchase a new sphere, you get a nice cal cert along with it. 
I would venture that your time making and cal'ing/correcting a trailer ball
to spec and getting it cert is just as expensive.

Regards, 
Kyle Ehler  KCOIQE 
 mailto:kyle.eh...@lsil.com mailto:kyle.eh...@lsil.com  
Assistant Design Engineer 
LSI Logic Storage Systems Div. 
3718 N. Rock Road 
U.S.A.  Wichita, Kansas  67226 
Ph. 316 636 8657 
Fax 316 636 8321 


-Original Message- 
From: Dan Irish - Sun BOS Hardware [ mailto:dan.ir...@sun.com
mailto:dan.ir...@sun.com ] 
Sent: Monday, September 24, 2001 10:22 AM 
To: emc-p...@majordomo.ieee.org 
Subject: RE: Steel ball for impact tests 



The cheapest way to go is to get a 2 trailer ball from 
WalMart and cut off the flange and threads with a 
hacksaw or Sawzall. File to a spherical shape. 
Drill and tap a hole for an eye bolt that 
can be installed for the pendulum test. 

About $10 US? 

Dan 

 From: JENKINS, JEFF jeff.jenk...@aei.com 
 To: 'Jon Jones' jon.jo...@ascom.co.uk, Emc-Pstc (E-mail) 
emc-p...@majordomo.ieee.org 
 Subject: RE: Steel ball for impact tests 
 Date: Mon, 24 Sep 2001 08:33:20 -0600 
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 Try: 
 
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 ask for Eric George 
 e...@ergonomicsusa.com 
 www.ergonomicsusa.com 
 
 Regards, 
 
 Jeff Jenkins 
 Advanced Energy Industries, Inc. 
 Fort Collins, CO 
 
 
 -Original Message- 
 From: Jon Jones [ mailto:jon.jo...@ascom.co.uk
mailto:jon.jo...@ascom.co.uk ] 
 Sent: Monday, September 24, 2001 7:00 AM 
 To: Emc-Pstc (E-mail) 
 Subject: Steel ball for impact tests 
 
 
 
 
 Can anyone detail a manufacturer / supplier who can supply the steel ball 
 for impact tests as per EN60950:2000 clause 4.2.5.  (50mm diameter, 500g) 
 
 Thanks in advance, 
 
 
 Jon Jones 
 
 
 
 
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Re: Steel ball for impact tests

2001-09-24 Thread John Woodgate

I read in !emc-pstc that umbdenst...@sensormatic.com wrote (in
846BF526A205F84BA2B6045BBF7E9A6A219676@flbocexu05) about 'Steel ball
for impact tests', on Mon, 24 Sep 2001:
Additional holes should also be drilled along the
length of the pipe to prevent pressure build-up as the ball falls to the
bottom of the pipe.

Make the holes VERY VERY small and everything will pass. (;-)

Seriously, the diameter needs to be at least 4 mm or the wall thickness
of the tube, whichever is greater, and the pitch should be less than 50
mm. (Based on rules of thumb for flow-resistance of air.)
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

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RE: Steel ball for impact tests

2001-09-24 Thread Ehler, Kyle
What about calibration?
Is a trailer ball NIST traceable? =:P
As a 'CTDP' participant I have to maintain a cal list on all instruments I
use in the course of my tests and include it with any test reports I ship to
agencies.

I had to get my certified 'sphere' calibrated recently.  -Not that it
changes much or is easily adjustable.
It was not cheap for this paperwork turn on 'ol ironhead'.

If'n you purchase a new sphere, you get a nice cal cert along with it.
I would venture that your time making and cal'ing/correcting a trailer ball
to spec and getting it cert is just as expensive.
Regards,
Kyle Ehler  KCOIQE
mailto:kyle.eh...@lsil.com 
Assistant Design Engineer
LSI Logic Storage Systems Div.
3718 N. Rock Road
U.S.A.  Wichita, Kansas  67226
Ph. 316 636 8657
Fax 316 636 8321


-Original Message-
From: Dan Irish - Sun BOS Hardware [mailto:dan.ir...@sun.com]
Sent: Monday, September 24, 2001 10:22 AM
To: emc-p...@majordomo.ieee.org
Subject: RE: Steel ball for impact tests



The cheapest way to go is to get a 2 trailer ball from
WalMart and cut off the flange and threads with a
hacksaw or Sawzall. File to a spherical shape.
Drill and tap a hole for an eye bolt that
can be installed for the pendulum test.

About $10 US?

Dan

 From: JENKINS, JEFF jeff.jenk...@aei.com
 To: 'Jon Jones' jon.jo...@ascom.co.uk, Emc-Pstc (E-mail) 
emc-p...@majordomo.ieee.org
 Subject: RE: Steel ball for impact tests
 Date: Mon, 24 Sep 2001 08:33:20 -0600
 MIME-Version: 1.0
 X-Resent-To: Multiple Recipients emc-p...@majordomo.ieee.org
 X-Listname: emc-pstc
 X-Info: Help requests to  emc-pstc-requ...@majordomo.ieee.org
 X-Info: [Un]Subscribe requests to  majord...@majordomo.ieee.org
 X-Moderator-Address: emc-pstc-appro...@majordomo.ieee.org
 
 
 Try:
 
 Ergonomics, Inc.
 1-800-862-0102
 ask for Eric George
 e...@ergonomicsusa.com
 www.ergonomicsusa.com
 
 Regards,
 
 Jeff Jenkins
 Advanced Energy Industries, Inc.
 Fort Collins, CO
 
 
 -Original Message-
 From: Jon Jones [mailto:jon.jo...@ascom.co.uk]
 Sent: Monday, September 24, 2001 7:00 AM
 To: Emc-Pstc (E-mail)
 Subject: Steel ball for impact tests
 
 
 
 
 Can anyone detail a manufacturer / supplier who can supply the steel ball
 for impact tests as per EN60950:2000 clause 4.2.5.  (50mm diameter, 500g)
 
 Thanks in advance,
 
 
 Jon Jones
 
 
 
 
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RE: Steel ball for impact tests

2001-09-24 Thread Gregg Kervill



And how much for the Calibration Certificate?

BTW - I have NEVER (in 10 years) used the pendulum test - I have placed the
UUT (or a representative piece) on the floor and dropped the steel ball
through a tube onto the test piece. (IMPORTANT NOTE - STAND ON A CHAIR - it
bounces and it hurts!!!)

On a more serious note - please check out i...@ergonomicsusa.com and ask
about the COMPLETE LVD SET - this product includes all essential test
equipment plus CD based training plus templates for test methods as well as
report templates for the most common IEC/EN/UL standards.

Best regards

Gregg

-Original Message-
From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Dan Irish - Sun
BOS Hardware
Sent: Monday, September 24, 2001 11:22 AM
To: emc-p...@majordomo.ieee.org
Subject: RE: Steel ball for impact tests



The cheapest way to go is to get a 2 trailer ball from
WalMart and cut off the flange and threads with a
hacksaw or Sawzall. File to a spherical shape.
Drill and tap a hole for an eye bolt that
can be installed for the pendulum test.

About $10 US?

Dan

 From: JENKINS, JEFF jeff.jenk...@aei.com
 To: 'Jon Jones' jon.jo...@ascom.co.uk, Emc-Pstc (E-mail)
emc-p...@majordomo.ieee.org
 Subject: RE: Steel ball for impact tests
 Date: Mon, 24 Sep 2001 08:33:20 -0600
 MIME-Version: 1.0
 X-Resent-To: Multiple Recipients emc-p...@majordomo.ieee.org
 X-Listname: emc-pstc
 X-Info: Help requests to  emc-pstc-requ...@majordomo.ieee.org
 X-Info: [Un]Subscribe requests to  majord...@majordomo.ieee.org
 X-Moderator-Address: emc-pstc-appro...@majordomo.ieee.org


 Try:

 Ergonomics, Inc.
 1-800-862-0102
 ask for Eric George
 e...@ergonomicsusa.com
 www.ergonomicsusa.com

 Regards,

 Jeff Jenkins
 Advanced Energy Industries, Inc.
 Fort Collins, CO


 -Original Message-
 From: Jon Jones [mailto:jon.jo...@ascom.co.uk]
 Sent: Monday, September 24, 2001 7:00 AM
 To: Emc-Pstc (E-mail)
 Subject: Steel ball for impact tests




 Can anyone detail a manufacturer / supplier who can supply the steel ball
 for impact tests as per EN60950:2000 clause 4.2.5.  (50mm diameter, 500g)

 Thanks in advance,


 Jon Jones




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 Michael

RE: Steel ball for impact tests

2001-09-24 Thread UMBDENSTOCK

Jon,

Several years ago, we contacted a ball-bearing company and told them what we
needed regarding the weight and diameter.  They had no problem providing a
suitable ball. (It would not surprise me if this was the origin of the steel
ball standard.)  The cost was about $6 per ball.

Originally we modified one ball to attach a hook, but now we do most if not
all of our tests with a vertical drop.  Rotating the EUT so that the
vertical side is horizontal and using a vertical drop test is equivalent to
the swinging ball test, and more repeatable.

For the ultimate in repeatability, obtain a piece of 2 ID PVC pipe just
slightly longer than the required drop.  Drill a hole through the pipe at
the end to be designated the top to accommodate a screw driver shaft.  The
distance from this hole to the bottom of the pipe should match the height
spec of the standard.  Additional holes should also be drilled along the
length of the pipe to prevent pressure build-up as the ball falls to the
bottom of the pipe.

The test goes something like this:

Place the EUT on a suitable surface.  
Identify the area of the EUT surface where impact is desired.
Place pipe vertically over (not in contact with) the target.
Insert screwdriver in the correct hole at the top of the pipe.
Place steel ball in the pipe, resting on the screw driver shaft.
Withdraw the screwdriver and WHAM (bulls-eye every time).

This is repeatable enough that you can hit your big toe (or even your little
toe!) every time :-(

Best regards,

Don Umbdenstock
Sensormatic


 --
 From: Jon Jones[SMTP:jon.jo...@ascom.co.uk]
 Reply To: Jon Jones
 Sent: Monday, September 24, 2001 8:59 AM
 To:   Emc-Pstc (E-mail)
 Subject:  Steel ball for impact tests
 
 
 
 Can anyone detail a manufacturer / supplier who can supply the steel ball
 for impact tests as per EN60950:2000 clause 4.2.5.  (50mm diameter, 500g)
 
 Thanks in advance,
 
 
 Jon Jones
 
 
 
 
 ---
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RE: Steel ball for impact tests

2001-09-24 Thread Leszek Langiewicz

Jon,

Try the EDD at http://www.productsafet.com/main.html  .
 
Best Regards,
Leszek M. Langiewicz 
Homologation / Power Distribution
Phogenix Imaging, LLC
A joint venture of Kodak and HP
Phogenix Imaging LLC   16275 Technology Dr. San Diego, CA 92127-1815
www.phogenix.com
Phone: (858) 798-8004  Cell: (858) 722-8004  Fax: (858) 798-8113
E-mail: leszek_langiew...@phogenix.com 

 -Original Message-
From:   Jon Jones [mailto:jon.jo...@ascom.co.uk] 
Sent:   Monday, September 24, 2001 6:00 AM
To: Emc-Pstc (E-mail)
Subject:Steel ball for impact tests



Can anyone detail a manufacturer / supplier who can supply the steel
ball
for impact tests as per EN60950:2000 clause 4.2.5.  (50mm diameter,
500g)

Thanks in advance,


Jon Jones




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Re: Steel ball for impact tests

2001-09-24 Thread paul_j_smith


Jon,

contact

Eric George
Ergonomics, Inc.
Product Safety and EMC Test Equipment
P.O. Box 964
Southampton, PA 18966
800-862-0102/215-357-5124
Fax  215-364-7582
i...@ergonomicsusa.com
www.ergonomicsusa.com


The above is being forwarded and  should not be construed as an endorsement
by either myself or my employer.

Paul J. Smith, Teradyne Inc., Boston





Jon Jones jon.jo...@ascom.co.uk@majordomo.ieee.org on 09/24/2001 08:59:38
AM

Please respond to Jon Jones jon.jo...@ascom.co.uk

Sent by:  owner-emc-p...@majordomo.ieee.org


To:   Emc-Pstc (E-mail) emc-p...@majordomo.ieee.org
cc:

Subject:  Steel ball for impact tests




Can anyone detail a manufacturer / supplier who can supply the steel ball
for impact tests as per EN60950:2000 clause 4.2.5.  (50mm diameter, 500g)

Thanks in advance,


Jon Jones




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RE: Steel ball for impact tests

2001-09-24 Thread Aschenberg, Mat

Or, you can go to a ball bearing company and get one for $15. 

 -Original Message-
 From: Dan Irish - Sun BOS Hardware [SMTP:dan.ir...@sun.com]
 Sent: Monday, September 24, 2001 9:22 AM
 To:   emc-p...@majordomo.ieee.org
 Subject:  RE: Steel ball for impact tests
 
 
 The cheapest way to go is to get a 2 trailer ball from
 WalMart and cut off the flange and threads with a
 hacksaw or Sawzall. File to a spherical shape.
 Drill and tap a hole for an eye bolt that
 can be installed for the pendulum test.
 
 About $10 US?
 
 Dan
 
  From: JENKINS, JEFF jeff.jenk...@aei.com
  To: 'Jon Jones' jon.jo...@ascom.co.uk, Emc-Pstc (E-mail) 
 emc-p...@majordomo.ieee.org
  Subject: RE: Steel ball for impact tests
  Date: Mon, 24 Sep 2001 08:33:20 -0600
  MIME-Version: 1.0
  X-Resent-To: Multiple Recipients emc-p...@majordomo.ieee.org
  X-Listname: emc-pstc
  X-Info: Help requests to  emc-pstc-requ...@majordomo.ieee.org
  X-Info: [Un]Subscribe requests to  majord...@majordomo.ieee.org
  X-Moderator-Address: emc-pstc-appro...@majordomo.ieee.org
  
  
  Try:
  
  Ergonomics, Inc.
  1-800-862-0102
  ask for Eric George
  e...@ergonomicsusa.com
  www.ergonomicsusa.com
  
  Regards,
  
  Jeff Jenkins
  Advanced Energy Industries, Inc.
  Fort Collins, CO
  
  
  -Original Message-
  From: Jon Jones [mailto:jon.jo...@ascom.co.uk]
  Sent: Monday, September 24, 2001 7:00 AM
  To: Emc-Pstc (E-mail)
  Subject: Steel ball for impact tests
  
  
  
  
  Can anyone detail a manufacturer / supplier who can supply the steel
 ball
  for impact tests as per EN60950:2000 clause 4.2.5.  (50mm diameter,
 500g)
  
  Thanks in advance,
  
  
  Jon Jones
  
  
  
  
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Re: Steel ball for impact tests

2001-09-24 Thread John Woodgate

I read in !emc-pstc that Jon Jones jon.jo...@ascom.co.uk wrote (in
D1D4A262894FD511A65900902707BB241B3638@CARDIFF-NT-MAIL) about 'Steel
ball for impact tests', on Mon, 24 Sep 2001:
Can anyone detail a manufacturer / supplier who can supply the steel ball
for impact tests as per EN60950:2000 clause 4.2.5.  (50mm diameter, 500g)

Find a caravan and get your hacksaw.(;-) A metric towing ball is 50 mm
diameter. I'm not sure about the mass; I get 517 g for a mild steel
ball.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

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RE: Steel ball for impact tests

2001-09-24 Thread Dan Irish - Sun BOS Hardware

The cheapest way to go is to get a 2 trailer ball from
WalMart and cut off the flange and threads with a
hacksaw or Sawzall. File to a spherical shape.
Drill and tap a hole for an eye bolt that
can be installed for the pendulum test.

About $10 US?

Dan

 From: JENKINS, JEFF jeff.jenk...@aei.com
 To: 'Jon Jones' jon.jo...@ascom.co.uk, Emc-Pstc (E-mail) 
emc-p...@majordomo.ieee.org
 Subject: RE: Steel ball for impact tests
 Date: Mon, 24 Sep 2001 08:33:20 -0600
 MIME-Version: 1.0
 X-Resent-To: Multiple Recipients emc-p...@majordomo.ieee.org
 X-Listname: emc-pstc
 X-Info: Help requests to  emc-pstc-requ...@majordomo.ieee.org
 X-Info: [Un]Subscribe requests to  majord...@majordomo.ieee.org
 X-Moderator-Address: emc-pstc-appro...@majordomo.ieee.org
 
 
 Try:
 
 Ergonomics, Inc.
 1-800-862-0102
 ask for Eric George
 e...@ergonomicsusa.com
 www.ergonomicsusa.com
 
 Regards,
 
 Jeff Jenkins
 Advanced Energy Industries, Inc.
 Fort Collins, CO
 
 
 -Original Message-
 From: Jon Jones [mailto:jon.jo...@ascom.co.uk]
 Sent: Monday, September 24, 2001 7:00 AM
 To: Emc-Pstc (E-mail)
 Subject: Steel ball for impact tests
 
 
 
 
 Can anyone detail a manufacturer / supplier who can supply the steel ball
 for impact tests as per EN60950:2000 clause 4.2.5.  (50mm diameter, 500g)
 
 Thanks in advance,
 
 
 Jon Jones
 
 
 
 
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