Re: SMPS EMC Emissions

2002-09-03 Thread John Woodgate

I read in !emc-pstc that John Barnes jrbar...@iglou.com wrote (in
3d74d7d8.3...@iglou.com) about 'SMPS EMC Emissions' on Tue, 3 Sep
2002:
I've updated the statement to meet the current international standards
for information technology equipment (ITE), 

Specifically, that EN 61000-3-2 **Class D** needs to be met by PCs and
monitors, I hope.
-- 
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Re: SMPS EMC Emissions

2002-09-03 Thread Cortland Richmond

Alex,

Are you speaking of radiation directly from a SMPS on a table? If this is
the case, why, yes, you may, ASK for margin, but you may find few vendors
willing to bid to that requirement. Few ITE makers would warrant their own
boards to meet FCC limits outside a cabinet!  But a SMPS should never be
close to marginally compliant in radiated emission from its power cord and
asking for margin is in such cases (I would say) a smart thing to do. How
much depends on vendor process variability. 

My own experience has been that radiated emissions above 30 MHz
attributable to SMPS were readily shielded -- once the PS was installed in
equipment. It took very little common-mode filtering to attenuate radiation
due to conducted noise once in the box, and the box was well enough
designed to avoid slots and openings. (Granted, that was earlier days, with
switching frequencies of 100 KHz or less.)

I did institute a practice of testing SMPS inside chassis they were
designed to fit, and the reason is rather amusing. A PS we were testing
with resistive load consistently failed conducted emissions. As was our
practice at the time, we were testing with PS and load on a table, into
LISN's installed in a shielded (not anechoic) chamber, thus ensuring we did
not measure ambients. But the vendor was puzzled, as HIS tests showed
everything within limits.  Engineers flew in from Hong Kong and witnessed
the tests. Yes, conducted emissions WERE too high. But efforts to reduce
them were not too successful.

About then I discovered that if we tested OUTSIDE the chamber, these PS's
_passed_. Inside, fail. Outside, pass. The SMPS output wiring was was
exciting resonance in the chamber and coupling onto the IEC power cord,
whence they showed up as conducted emissions to the LISN's.

From that time forward, we built resistor load boards that fit in place of
a motherboard, and were able to see a MUCH reduced level of conducted
noise. (We also got a good idea how well the fan cooled things.) I do
recommend testing subassemblies in a manner as similar to their intended
use as possible. For one thing, we saved money on each PS that didn't need
design changes. And THAT adds up.

You make note of the effect of the SMPS on emissions it does not generate,
coming from the EUT it powers. This is a bit of a different bird. I believe
in not putting such emissions where a power supply will pass them, but
(depending on your design process) you may have little choice. In this
case, rather than specifying some margin for emissions to the PS maker (who
does not KNOW what you apply to its outputs) why not an attenuation
requirement? How much, may be derived by looking at RF current on the PS
output, with a current clamp, and comparing this to what's seen on the
power cord.

This kind of need is not unique to SMPS's, as many peripheral cards, having
been tested in a quiet computer, are offered for sale to a world of
unquiet ones. 


Ad Astra per Aspirin!

Cortland

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Re: SMPS EMC Emissions

2002-09-03 Thread John Barnes

Alex,
When I was developing power supplies at my previous employer, I'd
include a statement like this in our Request For Quotation (RFQ):

The power supply must meet the following limits with 6dB margin
when supplying power to an 10-ohm resistive load:
*  FCC Class B (USA).
*  CISPR 22-B (Europe).
*  VCCI-B (Japan).

The power supply must meet the following requirements:
*  EN 61000-3-2 Class A.
*  EN 61000-3-3. 
*  EN 61000-4-2 level 4.
*  EN 61000-4-3 level 2.
*  EN 61000-4-4 level 3.
*  EN 61000-4-5 level 3.
*  EN 61000-4-6 level 2.
*  EN 61000-4-8 level 1.
*  EN 61000-4-11.

I've updated the statement to meet the current international standards
for information technology equipment (ITE), but it is based on an RFQ
for a power supply that we used on at least three products.

The resistive loads were chosen to set each output to its maximum rated
continuous load at its nominal output voltage.

My previous employer also specified higher levels for EN 61000-4-2 and
EN 61000-4-4 than required for the CE Mark, as a matter of company
policy.  The southwest United States, for example, tends to be much
drier than Europe, so a higher electrostatic discharge immunity
requirement reduces field problems there.

John Barnes  KS4GL
dBi Corporation
http://www.dbicorporation.com/

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RE: SMPS EMC Emissions

2002-09-03 Thread Brian O'Connell

CONFLICT OF INTEREST ALERT: 
   My employer makes SMPS.

For both conducted emissions, an unit with PFC typically makes life easier.
For reduced radiated emissions, avoid the open U chassis units. Please
note that as customers demand greater efficiencies and reduced sizes, you
will see much higher main converter frequencies.

In any case, a supplier that (assuming your test technique is consistent)
produces units with a wide variance in emissions characteristics may be
indicative of poor design and/or no quality control.

Brian



-Original Message-
From: Jim Conrad [mailto:jc...@shore.net]
Sent: Tuesday, September 03, 2002 3:55 AM
To: Alex McNeil; emc-p...@majordomo.ieee.org
Subject: RE: SMPS EMC Emissions



Alex wrote:

Do you think it is reasonable to specify in my power supply
specification
that the manufacturers SMPS should meet EN55022 Class B -6dB

Yes.  I would ask for 6 dB margin since measurement uncertainty for
a typical conducted measurements system is 5.4 dB.   You must also
allow for unit to unit variations in manufacturing.  Sample 5 units
and apply the 80/80 rule and see if they still pass.

Jim

-Original Message-
From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Alex McNeil
Sent: Tuesday, September 03, 2002 4:57 AM
To: 'emc-p...@majordomo.ieee.org'
Subject: SMPS EMC Emissions


Hi Group,

First of all thank you to those who replied to my previous email. I
have not
had time to reply personally...yet.

I have noticed that the broadband noise of some SMPS are already
near to the
limits of EN55022 Class B (I tested with a max resistive load). This
gives
my product little scope for emissions at these broadband
frequencies,
especialy when my product is taking peak load e.g. printing.

The power supply manufacturer rightly claims that his product does
meet
EN55022 Class B.

Do you think it is reasonable to specify in my power supply
specification
that the manufacturers SMPS should meet EN55022 Class B -6dB or?
Have any of you come across a similar scenario?

As usual , I look forward to your professional opinions.

Kind Regards
Alex McNeil
Principal Engineer
Tel: +44 (0)131 479 8375
Fax: +44 (0)131 479 8321
email: alex.mcn...@ingenicofortronic.com


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SMPS EMC Emissions

2002-09-03 Thread Alex McNeil

Forum addendum
I think I need to make it clearer that my main concern was for radiated
emissions

ps
Hi Jim,
Thanks for your reply

Kind Regards
Alex McNeil
Principal Engineer
Tel: +44 (0)131 479 8375
Fax: +44 (0)131 479 8321
email: alex.mcn...@ingenicofortronic.com

 -Original Message-
From:   Jim Conrad [mailto:jc...@shore.net] 
Sent:   Tuesday, September 03, 2002 11:55 AM
To: Alex McNeil; emc-p...@majordomo.ieee.org
Subject:RE: SMPS EMC Emissions

Alex wrote:

Do you think it is reasonable to specify in my power supply
specification
that the manufacturers SMPS should meet EN55022 Class B -6dB

Yes.  I would ask for 6 dB margin since measurement uncertainty for
a typical conducted measurements system is 5.4 dB.   You must also
allow for unit to unit variations in manufacturing.  Sample 5 units
and apply the 80/80 rule and see if they still pass.

Jim

-Original Message-
From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Alex McNeil
Sent: Tuesday, September 03, 2002 4:57 AM
To: 'emc-p...@majordomo.ieee.org'
Subject: SMPS EMC Emissions


Hi Group,

First of all thank you to those who replied to my previous email. I
have not
had time to reply personally...yet.

I have noticed that the broadband noise of some SMPS are already
near to the
limits of EN55022 Class B (I tested with a max resistive load). This
gives
my product little scope for emissions at these broadband
frequencies,
especialy when my product is taking peak load e.g. printing.

The power supply manufacturer rightly claims that his product does
meet
EN55022 Class B.

Do you think it is reasonable to specify in my power supply
specification
that the manufacturers SMPS should meet EN55022 Class B -6dB or?
Have any of you come across a similar scenario?

As usual , I look forward to your professional opinions.

Kind Regards
Alex McNeil
Principal Engineer
Tel: +44 (0)131 479 8375
Fax: +44 (0)131 479 8321
email: alex.mcn...@ingenicofortronic.com


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RE: SMPS EMC Emissions

2002-09-03 Thread Jim Conrad

Alex wrote:

Do you think it is reasonable to specify in my power supply
specification
that the manufacturers SMPS should meet EN55022 Class B -6dB

Yes.  I would ask for 6 dB margin since measurement uncertainty for
a typical conducted measurements system is 5.4 dB.   You must also
allow for unit to unit variations in manufacturing.  Sample 5 units
and apply the 80/80 rule and see if they still pass.

Jim

-Original Message-
From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Alex McNeil
Sent: Tuesday, September 03, 2002 4:57 AM
To: 'emc-p...@majordomo.ieee.org'
Subject: SMPS EMC Emissions


Hi Group,

First of all thank you to those who replied to my previous email. I
have not
had time to reply personally...yet.

I have noticed that the broadband noise of some SMPS are already
near to the
limits of EN55022 Class B (I tested with a max resistive load). This
gives
my product little scope for emissions at these broadband
frequencies,
especialy when my product is taking peak load e.g. printing.

The power supply manufacturer rightly claims that his product does
meet
EN55022 Class B.

Do you think it is reasonable to specify in my power supply
specification
that the manufacturers SMPS should meet EN55022 Class B -6dB or?
Have any of you come across a similar scenario?

As usual , I look forward to your professional opinions.

Kind Regards
Alex McNeil
Principal Engineer
Tel: +44 (0)131 479 8375
Fax: +44 (0)131 479 8321
email: alex.mcn...@ingenicofortronic.com


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SMPS EMC Emissions

2002-09-03 Thread Alex McNeil

Hi Group,

First of all thank you to those who replied to my previous email. I have not
had time to reply personally...yet. 

I have noticed that the broadband noise of some SMPS are already near to the
limits of EN55022 Class B (I tested with a max resistive load). This gives
my product little scope for emissions at these broadband frequencies,
especialy when my product is taking peak load e.g. printing.

The power supply manufacturer rightly claims that his product does meet
EN55022 Class B.

Do you think it is reasonable to specify in my power supply specification
that the manufacturers SMPS should meet EN55022 Class B -6dB or?
Have any of you come across a similar scenario?

As usual , I look forward to your professional opinions.

Kind Regards
Alex McNeil
Principal Engineer
Tel: +44 (0)131 479 8375
Fax: +44 (0)131 479 8321
email: alex.mcn...@ingenicofortronic.com


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