Re: [Emc-users] slow down spans

2007-03-31 Thread Chris Radek
On Sat, Mar 31, 2007 at 08:11:49PM -0500, Stuart Stevenson wrote:
> Gentlemen,
> After getting the homing to work I have another request.
> I would like to see slow down spans at the end of the table
> travels. This would be a user configurable distance to slow down the
> axis travel when it approaches the soft limit of the axis travel. Both
> rapid and feed motion would slow down in this area to make sure there
> would be no overrun past the soft limit. It would allow full
> interpolation and motion in this area.
> thanks
> Stuart

Surely it can be no more acceptable to overshoot desired positions in
the center of travel than near the ends.  

This maximum overshoot (following error) comes down to tuning, and on
a properly tuned machine is smaller than the desired machining
tolerance.  EMC will not overshoot a soft limit any more than it will
overshoot any other programmed path, so slowing down to "make sure" is
just not necessary.  As you tune the machine to cut parts accurately,
you are also tuning it to stay within soft limits just as accurately.

Chris


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Re: [Emc-users] EMC Supported Boards and more

2007-03-31 Thread Len Shelton

>> Can't quite see the logic in not supporting "smart" cards though

I don't see a need to move to a smart card, unless you are working with a
not-so-smart OS, like Windows.

>> Mach's going that way slowly...

No - Mach jumped in bed with Gecko. When I asked about whether there was an
API for other hardware manufacturers to build devices like the G100, I was
moderated off the list.

That's my point of view, FWIW.

>Len





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Re: [Emc-users] slow down spans

2007-03-31 Thread Kenneth Lerman

The interpreter will not allow a command that is beyond the soft limit. The
trajectory planner assures that there is (essentially) no overshoot of a
commanded position. Therefore, there is no need to have a slow zone.

If, on the other hand, the software is not trustworthy, hardware limit
switches will solve the problem. Unfortunately, they must be located such
that at maximum velocity the machine will be able to stop prior to damaging
itself.

Of course, there are plenty of other ways for the machine to crash. Not all
are preventable by hardware. Some are difficult for software to handle. For
example, the software does not model the vise and fixtures.

Ken

[EMAIL PROTECTED]
Mark Kenny Products Company, LLC
55 Main Street Voice: (203)426-7166
Newtown, CT 06470Fax: (203)426-9138
http://www.MarkKenny.com


-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Stuart
Stevenson
Sent: Saturday, March 31, 2007 8:12 PM
To: Emc-users@lists.sourceforge.net
Subject: [Emc-users] slow down spans


Gentlemen,
After getting the homing to work I have another request.
I would like to see slow down spans at the end of the table
travels. This would be a user configurable distance to slow down the
axis travel when it approaches the soft limit of the axis travel. Both
rapid and feed motion would slow down in this area to make sure there
would be no overrun past the soft limit. It would allow full
interpolation and motion in this area.
thanks
Stuart

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Re: [Emc-users] slow down spans

2007-03-31 Thread John Kasunich
Stuart Stevenson wrote:
> Gentlemen,
> After getting the homing to work I have another request.
> I would like to see slow down spans at the end of the table
> travels. This would be a user configurable distance to slow down the
> axis travel when it approaches the soft limit of the axis travel. Both
> rapid and feed motion would slow down in this area to make sure there
> would be no overrun past the soft limit. It would allow full
> interpolation and motion in this area.
> thanks

Have you tried rapiding up to a soft limit?

If you do I think you'll find that the machine stops without overrunning
the limits.  EMC's soft limits don't wait until you hit the limit and 
then start slowing down.  Soft limits work by not allowing the TARGET 
position of the move to be set beyond the limit.  If you tell the 
machine "rapid to North Dakota", the control chops that off and says
"rapid to AND STOP AT the soft limit".

Regards,

John Kasunich

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[Emc-users] slow down spans

2007-03-31 Thread Stuart Stevenson
Gentlemen,
After getting the homing to work I have another request.
I would like to see slow down spans at the end of the table
travels. This would be a user configurable distance to slow down the
axis travel when it approaches the soft limit of the axis travel. Both
rapid and feed motion would slow down in this area to make sure there
would be no overrun past the soft limit. It would allow full
interpolation and motion in this area.
thanks
Stuart

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Re: [Emc-users] 2.1.4 AXIS jog problem

2007-03-31 Thread John Kasunich
Andy Ibbotson wrote:
> Chris,
> Sorry for not RTFM! Can I ask why the problem occurred in 2.1.4 

It occured as an unintended result of fixing another bug.  The annoying 
part is that the bug that was fixed was less significant than the bug 
that was introduced.  Sometimes you just can't win.

Regards,

John Kasunich

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Re: [Emc-users] 2.1.4 AXIS jog problem

2007-03-31 Thread Andy Ibbotson
Chris,
Sorry for not RTFM! Can I ask why the problem occurred in 2.1.4 and when
will 2.1.5 be released?
Regards
Andy

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Chris
Radek
Sent: 31 March 2007 21:42
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] 2.1.4 AXIS jog problem

On Sat, Mar 31, 2007 at 09:39:43PM +0100, Andy Ibbotson wrote:
> Hi,
> I've just installed 2.1.4 and have now got a problem with incremental
> jogs using AXIS.  Continuous mode works fine for all axes.

> Has anyone else had this problem?
> Regards
> Andy

Yes:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Released

It will be fixed in EMC 2.1.5.  Meanwhile, best bet is to use the
keyboard arrows instead.

Chris



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Re: [Emc-users] 2.1.4 AXIS jog problem

2007-03-31 Thread Chris Radek
On Sat, Mar 31, 2007 at 09:39:43PM +0100, Andy Ibbotson wrote:
> Hi,
> I've just installed 2.1.4 and have now got a problem with incremental
> jogs using AXIS.  Continuous mode works fine for all axes.

> Has anyone else had this problem?
> Regards
> Andy

Yes:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Released

It will be fixed in EMC 2.1.5.  Meanwhile, best bet is to use the
keyboard arrows instead.

Chris


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Re: [Emc-users] 2.1.4 AXIS jog problem

2007-03-31 Thread Andy Ibbotson
Hi,
I've just installed 2.1.4 and have now got a problem with incremental
jogs using AXIS.  Continuous mode works fine for all axes.  If I select
an incremental jog value from the drop down list (INCREMENTS = 0.001
0.01 0.05 1/8 etc. defined in ini file) the axis will jog once then
won't respond to either - or + buttons.  If I select an alternate axis
then the newly selected axis will jog once then set the axis selection
to the previously selected axis which with another click on the + or -
button will jog once, for example:
Select jog 0.01
Select X axis
Select + (axis jogs)
Select + (axis does not jog)
Select Y axis
Select + (axis jogs then selects X axis)
Select + (X axis jogs then selects Y axis)
Etc.
V2.1.3 worked fine.
Has anyone else had this problem?
Regards
Andy

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Wayne
Weedon
Sent: 31 March 2007 18:08
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] EMC Supported Boards and more

[EMAIL PROTECTED] wrote:

> My advice on how to proceed.  First study a bit about EMC2 by
downloading and building a PC with the Live CDROM.  Start up emc2 and
look around a bit at the Hardware Abstraction Layer.  That install also
gives you a couple of manuals that you can have a look at for further
info.  Second is to get yourself hooked into the comm networks, lists
and ircs.  Third remember that "we" are a collection of unpaid folk who
are working here for mutual benefit.  If all what you want to do is make
chips using EMC2, you might consider hiring a consultant.  If you choose
the consultant path, a note here to that effect should get several
interested folk.

Well I do intend to install the live cd on another machine and give it a

go.

Although I use my machines to make my living (1 man band), the 
retrofitting is "the" hobby, been doing it since my 1st retrofit of my 
other Hardinge lathe back in the late 90's  that was with ahha software.

Since then I've played with and used Mach which I find pretty good, but 
it's always good to try something different!

Consultants!  Hmm that would take the fun out of it, and I'd probably 
lose interest and go out and buy a machine with a fanuc on it!   I've 
had machines with Fanuc, Mitsubishi and Siemens controls, funny how they

were all ripped out, when I could of  just spent the money to get them 
going again!  Again no fun in it.  I like the fact I can repair my own 
machines.

I can see there will be a benefit in performance by using "real" 
analogue drives over step/dir drives.  Is my assumption correct?

Can't quite see the logic in not supporting "smart" cards though, Mach's

going that way slowly, and only time will tell how good the 
implementation is.The Industry in general have moved in that 
direction.   But I see a lot of support for common buses (e.g CANbus)
in the industry too.

Wayne

-- 

---
Wayne M Weedon  Email: [EMAIL PROTECTED]
Fdos Design Poole UK
Tel +44-1202-677025Fax +44-1202-770515  Mobile: 07774 439915

Specialists in small batch & Production Mechanical/Electrical
Engineering

---


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Re: [Emc-users] EMC Supported Boards and more

2007-03-31 Thread Wayne Weedon
[EMAIL PROTECTED] wrote:

> My advice on how to proceed.  First study a bit about EMC2 by downloading and 
> building a PC with the Live CDROM.  Start up emc2 and look around a bit at 
> the Hardware Abstraction Layer.  That install also gives you a couple of 
> manuals that you can have a look at for further info.  Second is to get 
> yourself hooked into the comm networks, lists and ircs.  Third remember that 
> "we" are a collection of unpaid folk who are working here for mutual benefit. 
>  If all what you want to do is make chips using EMC2, you might consider 
> hiring a consultant.  If you choose the consultant path, a note here to that 
> effect should get several interested folk.

Well I do intend to install the live cd on another machine and give it a 
go.

Although I use my machines to make my living (1 man band), the 
retrofitting is "the" hobby, been doing it since my 1st retrofit of my 
other Hardinge lathe back in the late 90's  that was with ahha software.

Since then I've played with and used Mach which I find pretty good, but 
it's always good to try something different!

Consultants!  Hmm that would take the fun out of it, and I'd probably 
lose interest and go out and buy a machine with a fanuc on it!   I've 
had machines with Fanuc, Mitsubishi and Siemens controls, funny how they 
were all ripped out, when I could of  just spent the money to get them 
going again!  Again no fun in it.  I like the fact I can repair my own 
machines.

I can see there will be a benefit in performance by using "real" 
analogue drives over step/dir drives.  Is my assumption correct?

Can't quite see the logic in not supporting "smart" cards though, Mach's 
going that way slowly, and only time will tell how good the 
implementation is.The Industry in general have moved in that 
direction.   But I see a lot of support for common buses (e.g CANbus)
in the industry too.

Wayne

-- 
---
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Fdos Design Poole UK
Tel +44-1202-677025Fax +44-1202-770515  Mobile: 07774 439915

Specialists in small batch & Production Mechanical/Electrical Engineering
---

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Re: [Emc-users] EMC Supported Boards and more

2007-03-31 Thread rehenry

Hi Wayne

On Sat, 31 Mar 2007 15:24:54 +0100, "Enhanced Machine Controller (EMC)" 
 said:
>Hi all.
>
>Been looking a little into EMC2 and in the next week will be able to 
>compare it to the software I currently use on the VMC (mach).
>
>I do really want to get away from Parallel ports and maybe even step/dir 
>drives.   I try not to use steppers under any circumstances.
>
>My biggest major project is my Hardinge HXL-S CNC lathe which has been a 
>long battle to get as far as I have got with limited time available.  I 
>also have two gang tooled lathes in the queue.
>
>Anyways, had a quick look at the boards supported by EMC2 and it does 
>seem that they are all passive devices ie not motion controllers per se 
>as say a DeltaTau or Galil card would be.   But rather convenient i/o cards.

We tend to think in terms of "dumb" io as opposed to "smart" cards.  Dumb io 
passes signals directly through to the PC where smart io tends to process stuff 
on the card.  The Galil or DeltaTau boards are "smart" to our way of thinking 
because they take a high level set of signals and produce motion from them.  

>Do they offer performance advantages over the parallel port other than 
>the additional i/o available?

If by the term "they" you are referring to dumb cards, they offer the advantage 
of many more signals than you can get from a single parport.  There is no speed 
advantage of say a mesa or vital or ... over a parport because the speed can be 
handled by emc's thread timing.

>Is it likely that EMC2 will support so called intelligent motion 
>controllers?

I don't know any reason we would want to.  We use the PC to handle motion 
planning and such that the intelligent boards do.  If we were to build an EMC 
for galil for example it would be little more than an interpreter and some sort 
of task/canon reader that translated it's input into the galil language.

>Any intention to support external PLC's over modbus?

Again our thinking has been, "why spend the money for an external processor 
when the PC can also handle these tasks.  That's why we have a logic processor 
working in the emc environment itself.

>What would the experienced emc2 guys here suggest as far as the type I 
>should use for the lathe above as an example?
>
>Currently it has new servo motors (brushed) and drives (step/dir input) 
>but the machine also needs a load more i/o for the other systems on the 
>machine.  It has a 1024 lpr encoder on the spindle which I would like to 
>  exploit rather than just an index signal.

We chose Pico stuff for the last lathe I worked on.  It was simply a matter of 
price for the combination of real servo drives, real feedback to the PC and 
just a bit of "smarts" on the Pico interface cards. It should easily handle the 
setup you have described here.  Oh and did I mention that it produces a fully 
closed loop servo system!

>I know how I would do it with Mach, but emc2 is not quite the same ;)

That is a truth!  Pico tried to get their drives and interface cards supported 
by Mach but to date they have been unsuccessful.

My advice on how to proceed.  First study a bit about EMC2 by downloading and 
building a PC with the Live CDROM.  Start up emc2 and look around a bit at the 
Hardware Abstraction Layer.  That install also gives you a couple of manuals 
that you can have a look at for further info.  Second is to get yourself hooked 
into the comm networks, lists and ircs.  Third remember that "we" are a 
collection of unpaid folk who are working here for mutual benefit.  If all what 
you want to do is make chips using EMC2, you might consider hiring a 
consultant.  If you choose the consultant path, a note here to that effect 
should get several interested folk.

Rayh





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Re: [Emc-users] Abort messes up position

2007-03-31 Thread Chris Radek
On Sat, Mar 31, 2007 at 07:44:55AM -0600, andyholcomb wrote:
> I have not found a lot of info on g54, what would be a good procedure 
> for the use of g54? Do I just set all of my zeros using the right click 
> and when I get all three axises do I just type g54 in the mdi mode?
> 
> Andy

Dave E said earlier how he sets the offsets in tkemc.  G54 is the
default coordinate system that's in effect when the machine starts,
and after M2 etc.

But if you have no home position you could just use the Home button
which is a lot simpler.

Like I said in my previous message, right clicking is not involved
(that is the point - we are avoiding tkemc's right click stuff)

Have you tried the AXIS frontend and the touch-off feature?  I'd like
to hear whether that works how you expect.

Chris

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[Emc-users] EMC Supported Boards and more

2007-03-31 Thread Wayne Weedon
Hi all.

Been looking a little into EMC2 and in the next week will be able to 
compare it to the software I currently use on the VMC (mach).

I do really want to get away from Parallel ports and maybe even step/dir 
drives.   I try not to use steppers under any circumstances.

My biggest major project is my Hardinge HXL-S CNC lathe which has been a 
long battle to get as far as I have got with limited time available.  I 
also have two gang tooled lathes in the queue.

Anyways, had a quick look at the boards supported by EMC2 and it does 
seem that they are all passive devices ie not motion controllers per se 
as say a DeltaTau or Galil card would be.   But rather convenient i/o cards.

Do they offer performance advantages over the parallel port other than 
the additional i/o available?

Is it likely that EMC2 will support so called intelligent motion 
controllers?

Any intention to support external PLC's over modbus?

What would the experienced emc2 guys here suggest as far as the type I 
should use for the lathe above as an example?

Currently it has new servo motors (brushed) and drives (step/dir input) 
but the machine also needs a load more i/o for the other systems on the 
machine.  It has a 1024 lpr encoder on the spindle which I would like to 
  exploit rather than just an index signal.

I know how I would do it with Mach, but emc2 is not quite the same ;)

Regards
  Wayne.


-- 
---
Wayne M Weedon  Email: [EMAIL PROTECTED]
Fdos Design Poole UK
Tel +44-1202-677025Fax +44-1202-770515  Mobile: 07774 439915

Specialists in small batch & Production Mechanical/Electrical Engineering
---

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Re: [Emc-users] Axis Question

2007-03-31 Thread Jeff Epler
On Fri, Mar 30, 2007 at 02:27:55PM -0500, Andy Holcomb wrote:
> On Axis
> 
> When I press the "END" button, it pulls up the box, I type in 2, press
> enter and it displays 4.  When I type in -2 it displays -4
> 
> Is me or my machine on drugs?

I can't reproduce that here.  Please provide more details to the mailing
list so that we can get this figured out.

Assuming that you are showing "relative" coordinates (check the bar at the
bottom), when you press X END 2.0 ENTER, the current X position should
show as 2.0.  Before you press ENTER, the number below the entry field
should also show 2.0.  (If you're showing "machine" coordinates, then
the readout wouldn't change)

Make sure you don't have any other modal offset-like codes in effect.
For instance, enter G92.1 on the MDI tab to cancel the G92 offset and
set the G92 offset to zero.

Please also try this using a copy of the sim/axis sample configuration.
That will reveal whether it's configuration-dependent.

Send any reply to the list.  My e-mail access will be spotty for the
next few weeks, but I hope other developers can help get to the bottom
of this issue.

Jeff

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Re: [Emc-users] Abort messes up position

2007-03-31 Thread andyholcomb
I have not found a lot of info on g54, what would be a good procedure 
for the use of g54? Do I just set all of my zeros using the right click 
and when I get all three axises do I just type g54 in the mdi mode?

Andy

Chris Radek wrote:

>On Fri, Mar 30, 2007 at 01:37:49PM -0500, Andy Holcomb wrote:
>  
>
>>This seams like it would be great for a machine that has a homed 
>>position, but on a machine without, it smells. Your telling me I have to 
>>do work and type in g54 x every time I want to zero an axis?
>>
>>
>
>If your machine does not have home switches or a home position (which
>means you can't use soft limits for overtravel protection) you can set
>the soft limits to large numbers in the INI file, and use the Home
>button to zero an axis.
>
>Until/unless tkemc is fixed to do something more useful/permanent when
>an axis is right-clicked I just suggest you avoid right-clicking.
>The current behavior is just confusing I think.  
>
>Using G54 or Home are two ways to avoid it.
>
>Chris
>
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