[Emc-users] problems with using Montenc-Lite card

2010-06-08 Thread schlieffen
Hello,

We want to do some experiments using the Motenc-Lite card with the 
EMC2_2.3.1 software. The graphical interface we are using is TKEMC.

The problem we are facing is as follows:

1. Start emc and select montec in My Configurations file folder.
2. Clear the “E-STOP” condition and turn the machine on (by pressing F1 then 
F2).
3. When press “Home” button, an error message  Can't do that (EMC_AXIS_HOME) 
in auto mode with the interpreter idle occurs.

If we skip the third step above, then the problem occurs as follows:   

1. Start emc and select montec in My Configurations file folder.
2. Clear the “E-STOP” condition and turn the machine on (by pressing F1 then 
F2).
3. Load the file cds.ngc.
4. Put the stock to be milled on the table.
5. Set the proper offsets for each axis by jogging, an error message can't do 
that (EMC_AXIS_JOG) in auto mode with the interpreter idle occurs.

If we skip the fifth step above, then the problem occurs as follows:   

1. Start emc and select montec in My Configurations file folder.
2. Clear the “E-STOP” condition and turn the machine on (by pressing F1 then 
F2).
3. Load the file cds.ngc.
4. Put the stock to be milled on the table.
5. Run the program, and an error message Linear move on line 14 would exceed 
limits occurs.


May anyone help us to solve the above problem please?


Thank you,


Schlieffen Wang

Engineer
Accupower Techonlogies
email: schlief...@163.com
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Re: [Emc-users] problems with using Montenc-Lite card

2010-06-08 Thread Jeff Epler
emc should be in manual mode to home an axis.  press F3 to select manual
mode before homing, or use the pop-down menu button that is marked with
the current mode (e.g., AUTO).

Jeff

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[Emc-users] G41/G42 question

2010-06-08 Thread Viesturs Lācis
Hello, guys!

I am experimenting with G-code output from my CAM application for EMC.
I used this CAM programm for my old controls on waterjet machine and
now I would like to keep it also for EMC.

The question is - where and how to specify the amount of compensation
to be applied with G41 and G42? The CAM program automatically inserts
appropriate G41 or G42 before each block of G01/G02/G03 moves and
issues G40 after that. I just don't get, where the size of tool (in my
case - radius of water jet) is specified?

I was searcing the web, but all the places I looked are basically
talking about the difference between G41 and G42 - which is left, and
which is right side, and that they do not work in canned cycles and
some other stuff. I looked also in EMC2 G-code reference page, where
G41 and G42 commands are explained, but it also does not explain.
http://linuxcnc.org/docs/html/gcode_main.html#sec:G41,-G42

Is there a way to specify the tool radius as a variable in the same
line with G41 or G42? I think that this would be the most convinient
way for me, because then I can save the syntax of whole G41 or G42
line in my CAM program so that I do not have to edit file by hand and
also that would allow me from time to time adjust this number to meet
exact size of water jet - nozzle wears out and I have to adjust to
that.

with best regards,
Viesturs

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Re: [Emc-users] G41/G42 question

2010-06-08 Thread Andy Pugh
On 8 June 2010 13:49, Viesturs Lācis viesturs.la...@gmail.com wrote:

 The question is - where and how to specify the amount of compensation
 to be applied with G41 and G42?

It comes from the Tool Table for the currently loaded tool.

 Is there a way to specify the tool radius as a variable in the same
 line with G41 or G42?

G43.1 ?

http://linuxcnc.org/docs/html/gcode_main.html#sub:G43,-G49:-Tool

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Re: [Emc-users] G41/G42 question

2010-06-08 Thread Alex Joni
G41 and G42 work with tools from the tool table.
In the tool table you define the exact diameter and other parameters of the 
tool.

You probably want to use G41.1 and G42.1 which allow you to specify the 
diameter along with the code.
http://linuxcnc.org/docs/html/gcode_main.html#sec:G41.1,-G42.1

The same is true for G43.1 but for tool lenght, not diameter compensation.

Regards,
Alex

- Original Message - 
From: Viesturs Lacis viesturs.la...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, June 08, 2010 3:49 PM
Subject: [Emc-users] G41/G42 question


 Hello, guys!

 I am experimenting with G-code output from my CAM application for EMC.
 I used this CAM programm for my old controls on waterjet machine and
 now I would like to keep it also for EMC.

 The question is - where and how to specify the amount of compensation
 to be applied with G41 and G42? The CAM program automatically inserts
 appropriate G41 or G42 before each block of G01/G02/G03 moves and
 issues G40 after that. I just don't get, where the size of tool (in my
 case - radius of water jet) is specified?

 I was searcing the web, but all the places I looked are basically
 talking about the difference between G41 and G42 - which is left, and
 which is right side, and that they do not work in canned cycles and
 some other stuff. I looked also in EMC2 G-code reference page, where
 G41 and G42 commands are explained, but it also does not explain.
 http://linuxcnc.org/docs/html/gcode_main.html#sec:G41,-G42

 Is there a way to specify the tool radius as a variable in the same
 line with G41 or G42? I think that this would be the most convinient
 way for me, because then I can save the syntax of whole G41 or G42
 line in my CAM program so that I do not have to edit file by hand and
 also that would allow me from time to time adjust this number to meet
 exact size of water jet - nozzle wears out and I have to adjust to
 that.

 with best regards,
 Viesturs

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Re: [Emc-users] G41/G42 question

2010-06-08 Thread Viesturs Lācis
2010/6/8 Andy Pugh a...@andypugh.fsnet.co.uk:
 On 8 June 2010 13:49, Viesturs Lācis viesturs.la...@gmail.com wrote:

 The question is - where and how to specify the amount of compensation
 to be applied with G41 and G42?

 It comes from the Tool Table for the currently loaded tool.


So there is no other way to adjust the kerf size as only in the tool
table? Ok, thank You for a suggestion, probably I can live with that
as I do not have to do it very often.


 Is there a way to specify the tool radius as a variable in the same
 line with G41 or G42?

 G43.1 ?

 http://linuxcnc.org/docs/html/gcode_main.html#sub:G43,-G49:-Tool


That is tool LENGTH compensation... Am I missing something? I feel
like that might be a good way to adjust for different nozzle lengths,
but I do not see, how to compensate the kerf size.

Viesturs

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Re: [Emc-users] G41/G42 question

2010-06-08 Thread Viesturs Lācis
2010/6/8 Alex Joni alex.j...@robcon.ro:
 G41 and G42 work with tools from the tool table.
 In the tool table you define the exact diameter and other parameters of the
 tool.

 You probably want to use G41.1 and G42.1 which allow you to specify the
 diameter along with the code.
 http://linuxcnc.org/docs/html/gcode_main.html#sec:G41.1,-G42.1

Thank You! My apologies for such an impatience, at the beginning I
read it once, but did not clearly understand, so asked this question
on the mailing list, now I read it twice and understood that it is
exactly, what I meant :))

Viesturs

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[Emc-users] 5 axis G-code

2010-06-08 Thread Viesturs Lācis
Hello again!

Now I have two questions, regarding correct G-code for 5 axis machine:

1) If I use G43 to compensate the nozzle length, how is EMC going to
behave, when rotary axis are moved?
What I want to achieve is that I would like to save appropriate tool
length, which corresponds to distance from center of both rotary axis
to the point, where water jet has to enter the material (here and
after - tool tip) and have EMC conduct any compensating moves along X,
Y and Z axis, so that tool tip does not move, when rotary axis are
turned. Or are there any other way to achieve that?

2) is following command for G01 move correct?:

G01 X10.000 Y 10.00 I0.000 J10.000 C90

The thing I want to find out is: how to properly write G03 move in XY
plane with synchronised turn of rotary axis. This particular example
would keep the cutting head oriented in the direction of the move.

Viesturs

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Re: [Emc-users] Axis on Debian Squeeze crashes

2010-06-08 Thread Michael Büsch
On 06/07/2010 06:30 PM, Jeff Epler wrote:
 Internet searches imply that this may be a general OpenGL problem.

 http://shi.govasp.com/viewtopic.php?f=3t=58
 http://canberra.autons.net/docs/linux/install.phtml
 http://www.cgl.ucsf.edu/pipermail/chimera-users/2009-March/003708.html

Yep, I am pretty sure that this is a bug in a system library rather than 
EMC/axis.
However, my question pointed more in the direction on whether somebody 
has an idea how to workaround the issue rather than fix it.
I realize that this is nontrivial, however.

-- 
Greetings Michael.

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Re: [Emc-users] 5 axis G-code

2010-06-08 Thread Viesturs Lācis
2010/6/8 Viesturs Lācis viesturs.la...@gmail.com:
 Hello again!

 Now I have two questions, regarding correct G-code for 5 axis machine:

 1) If I use G43 to compensate the nozzle length, how is EMC going to
 behave, when rotary axis are moved?
 What I want to achieve is that I would like to save appropriate tool
 length, which corresponds to distance from center of both rotary axis
 to the point, where water jet has to enter the material (here and
 after - tool tip) and have EMC conduct any compensating moves along X,
 Y and Z axis, so that tool tip does not move, when rotary axis are
 turned. Or are there any other way to achieve that?

 2) is following command for G01 move correct?:

 G01 X10.000 Y 10.00 I0.000 J10.000 C90

 The thing I want to find out is: how to properly write G03 move in XY
 plane with synchronised turn of rotary axis. This particular example
 would keep the cutting head oriented in the direction of the move.

My apologies for my laziness - please ignore the second question, as I
found this one:
If a line of code makes an arc and includes rotational axis motion,
the rotational axes turn at a constant rate so that the rotational
motion starts and finishes when the XYZ motion starts and finishes.

Viesturs

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Re: [Emc-users] 5 axis G-code

2010-06-08 Thread Andy Pugh
On 8 June 2010 15:07, Viesturs Lācis viesturs.la...@gmail.com wrote:

 1) If I use G43 to compensate the nozzle length, how is EMC going to
 behave, when rotary axis are moved?

Unless the kinematics module takes account of the tool length, I am
pretty sure that nothing else will.

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[Emc-users] Difficulties with GIT

2010-06-08 Thread Viesturs Lācis
Hello!


 You need the source, and you might as well get that with Git, as that
 makes it easier to share any changes you make. (if you do write a
 kinematics module for waterjet, then the project wants it)
 http://wiki.linuxcnc.org/emcinfo.pl?Installing_EMC2#Getting_the_source_with_git
 and http://wiki.linuxcnc.org/emcinfo.pl?Git


I followed Andy's advide, opened these links and tried to follow instructions.

sudo apt-get install git-core gitk git-gui
This worked without any issues.

git clone git://git.linuxcnc.org/git/emc2.git emc2-dev
For this command I get this one in terminal:
fatal: The remote end hung up unexpectedly

I thought that maybe I should have done this prior to downloading the
source of EMC:
 git config --global user.name Your full name
 git config --global user.email y...@example.com

But I did not get any response in terminal - I tried with and without
the quotes (sorry, I do not know, if this is the case, where quotes
have to be removed).

What am I missing?

Viesturs

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[Emc-users] How to create custom kinematics module?

2010-06-08 Thread Viesturs Lācis
2010/6/5 Andy Pugh a...@andypugh.fsnet.co.uk:

 You would create a new file viesturskins.c (and possibly a .h) and put
 it in the src/emc/kinematics/ directory, then recompile. The module
 would then be available to load in HAL. You might need to add it to a
 makefile or header file somewhere. Hopefully someone with a bit more
 knowledge of the build process can advise here.


With some help from Przemek Klosowski I now have downloaded the source of EMC.
I looked in .../emc2-dev/src/emc/kinematics folder. There are .c and
.h files for different kinematics modules.

1) Is there some source of information, where I can find out, what
does each file do (cubic, genserkins and pumakins has both - .c and .h
files, 5axiskins, gantrykins and scarakins - only .c file) and what is
the difference?

2) Where can I find some information about the syntax, used in the .c
and .h files? I encounter the word double in beginning of so many
lines, that I have a suspicion that it is not meant to be mathematical
action. I feel that my lack of programming skills is making me
reconsidering, if I ever want to try this :)

3) Where are first two files, mentioned below? They are mentioned also
in several .c files, but I do not see them in this folder...
#include rtapi_math.h
#include posemath.h
#include genhexkins.h
#include kinematics.h
And what is the purpose of these files? What does each of them define/control?

4)

 My own preference (which is irrelevant, as it isn't my machine) would
 be for a kinematics module that takes X, Y, Z, A where the A is an
 angle set by the Gcode, but isn't directly related to the conventional
 A axis, but is in fact a kerf-angle or cutting angle, with positive to
 the right of direction of travel, and negative to the left. The
 kinematics module would measure the instantaneous X and Y velocities
 to determine the tangent, and do the maths from there. Output of the
 kinematics module would be pass-through of X, Y, Z for the X1 X2 Y Z
 joints, and calculated positions for the two head joints.


Currently it seems to me that this type of solution can manage vast
majority of my needs for 5 axis cutting (assuming that I can change
the angle of tilt with appropriate G-code commands for different
G01/G02/G03 moves or even during them).
Any ideas, how to implement this? It seems to me that this whole thing
has to be separated in following parts:
a) kinematics for A and B rotary axis, where offset from end of nozzle
to center of rotary axis is handled

b) implementing tangent calculation:
 The kinematics module would measure the instantaneous X and Y velocities
 to determine the tangent

c) implement A and B move calculation to keep tilt angle perpendicular
to movement direction

Are there any examples, where something similar has been achieved?

ANY help, tips, advices, opinions or commentaries will be greatly
appreciated :))

Viesturs

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Re: [Emc-users] How to create custom kinematics module?

2010-06-08 Thread Andy Pugh
On 8 June 2010 22:31, Viesturs Lācis viesturs.la...@gmail.com wrote:

 2) Where can I find some information about the syntax, used in the .c
 and .h files?

http://www.amazon.com/Programming-Language-2nd-Brian-Kernighan/dp/0131103628/ref=sr_1_1?ie=UTF8s=booksqid=1276036335sr=8-1

:-)

More seriously, perhaps look on the internet. This page was the first
I found, but looks OK.
http://www.cprogramming.com/tutorial/c/lesson1.html

Alternatively, and to see immediate results (albeit results unrelated
to your project) you could start where I started a few months ago:
http://www.ladyada.net/learn/arduino/index.html Starting in
friendly programming environment but working closely with hardware
might not be the worst place to start.

You shouldn't have to learn all of C in one go, it should be possible
to take an existing kinematics file and understand which bits do the
maths, and just change them. In fact, for your purposes you can just
choose a kinematics module that you know you won't use, and
repurpose it. That way it gets compiled without you having to worry
about telling the compiler there is a new file to compile.

  I encounter the word double in beginning of so many
 lines, that I have a suspicion that it is not meant to be mathematical
 action.

Indeed not. In this case double is a type of variable, a floating
point one with lots of precision:
http://en.wikipedia.org/wiki/Double_precision

  I feel that my lack of programming skills is making me
 reconsidering, if I ever want to try this :)

I won't pretend that it isn't going to be a challenge. But being able
to program is very, very, useful. (I understand that it is even
possible to get paid for doing it!)

 3) Where are first two files, mentioned below? They are mentioned also
 in several .c files, but I do not see them in this folder...
 #include rtapi_math.h
 #include posemath.h
 #include genhexkins.h
 #include kinematics.h
 And what is the purpose of these files? What does each of them define/control?

rtapi_math.h includes definitions of a set of realtime-safe functions
such as trigonometry. Your kins module will _definitely_ need that
one. You will find both in  emc2-dev/include. Luckily so will the
compiler so you don't have to worry about it other than adding that
line.

.h files are headers they contain definitions of variable types and
functions, but don't actually contain any software in the sense that
you probably think of the term.

 Currently it seems to me that this type of solution can manage vast
 majority of my needs for 5 axis cutting (assuming that I can change
 the angle of tilt with appropriate G-code commands for different
 G01/G02/G03 moves or even during them).

That is how I envisaged it.

 Any ideas, how to implement this? It seems to me that this whole thing
 has to be separated in following parts:
 a) kinematics for A and B rotary axis, where offset from end of nozzle
 to center of rotary axis is handled

Indeed, look in genserkins for an example of that sort of calculation,
from fixed geometrical constants.


 ANY help, tips, advices, opinions or commentaries will be greatly
 appreciated :))

You need to learn enough C to be able to read through and get a feel
for what is happening, but the actual mathematical descriptions are a
very few lines of code. for example rotatekins.c does all the maths in
lines 24,25,43 and 45 to make a normal XYZ machine act as if it has a
rotary table. Your module would end up looking a lot like that.

Looking in that file we can see that the x and y coordinates seem to
be returned by pos-tran.x, pos-tran.y etc.
That might be all we need, I have tried tracking back through the
definitions of pos-tran and find a lot of rather clever stuff going
on that I am glad somebody else has already figured out.

The only complication I see is that you might have to add some
variables to the structure to remember X and Y from call to call to
get the (dx,dy) to calculate the tangent. Or that information might
well be somewhere else in the pos structure like pos-vel.x (though
I can see no reason for that to be the case)

Incidentally, after writing and researching that I now know 20x as
much about kinematics as I did before, and might have pulled back
ahead of you in understanding emc kins.


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[Emc-users] Preferred syntax of G71

2010-06-08 Thread Daniel Goller
I am planning on (slowly) implementing a G71 roughing cycle for EMC2.

The syntax varies between manufacturers and i would like to use this
post to setup a syntax everyone can agree on.
I think the goal is easy, it has to work well within EMC2's gcode and
variable use, some may hope it's just like their G71, but that might
not happen, if the result is just like you are used to, you are lucky
:).

We need a way to specify:

Depth of cut: Word proposal: D
Retract: Word proposal: R
Stock allowance in X: Word proposal: U
Stock allowance in Z: Word proposal: W
First line of shape to rough: Word: P
Last line of shape to rough: Word: Q

You may have followed link [1] already and wonder why i started out
saying that people probably won't get what they are used to and now
the proposal above is identical to Haas' G71. I was already told using
U and W could be a problem since U and W are already in use for second
turret motion of X and Z.
(Proposed) Example:

G00 Z.1
G00 X7.
G71 P10 Q20 D.250 U.02 W.005 R.050 F.010
N10 G0 X5.
N20 G1 Z-8.
G00 Z.1
G28 X0.
G28 Z0.

The above example would position to Z.1 and X7., the start point from
which to run the canned cycle. X7-X5  0 means we are cutting an OD,
we cut a stock of 7 down to 5.02 , 7.995 long  in .250 radial
depth, retracting at the end of the pass at 45deg. (think Z=Z+R
X=X+2*R)
(I am aware that this simplest use example could easily be done in a o
word loop, i've done it, it's a syntax example)

If there is no way in EMC to differentiate between the use of U and W
for motion and U and W for a canned cycle setup, we need other words
to use in place of U and W, and to be honest, the words used don't
actually matter as long as they don't interfere with anything else and
are documented so it's easy for new users to adapt to use this G71.

The link [2] i think nicely illustrates the benefit of using a simple
canned cycle for roughing vs handcoding this line by line. (I cheated
and asked our CAM software to post without canned cycles for the
examples on that link.)
Especially when moving the same code between different size machines
that can deal with different depths of cut. No need to maintain
separate programs for different machines either.
I would like to propose a single line for a G71 like the way Haas sets
them up [1], unlike the double line G71 (some) Fanuc controllers use
[2].
My current goal is to implement G71 in a way that it will not consider
undercuts, it is the safer of the two variants of G71 cycles. And
still a most useful tool.

I am looking forward to hear your suggestions,

Daniel

[1]  http://wiki.linuxcnc.org/emcinfo.pl?HaasRoughingFinishing

[2] http://wiki.linuxcnc.org/emcinfo.pl?FanucRoughingCycleExamples

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