Re: [Emc-users] OT: 3D Printer Mods?

2012-05-31 Thread andy pugh
On 31 May 2012 04:41, Alex Hunt al...@ieee.org wrote:
 For me personally, I see an opportunity to contribute to an emerging
 field.  I think it's worthwhile for that reason.

An interesting exploration of where that might lead us is the novel
Rule 34 by Charlie Stross.
(albeit a rather dystopian view of a future where designs and not
parts are exported around the world)

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread andy pugh
On 31 May 2012 02:29, fritz fritzli...@gmail.com wrote:

 As an electrician, I should now interject that a neutral should only be
 bonded at the point of distribution (the breaker panel or upstream
 transformer).

The point we are discussing grounding is equivalent to the transformer
you mention, I think.

In this installation there is no ground associated with the power phases.

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Re: [Emc-users] OT: 3D Printer Mods?

2012-05-31 Thread Viesturs Lācis
2012/5/31 andy pugh bodge...@gmail.com:
 On 31 May 2012 04:41, Alex Hunt al...@ieee.org wrote:
 For me personally, I see an opportunity to contribute to an emerging
 field.  I think it's worthwhile for that reason.

 An interesting exploration of where that might lead us is the novel
 Rule 34 by Charlie Stross.
 (albeit a rather dystopian view of a future where designs and not
 parts are exported around the world)

I could agree to that, except that with all the internet and other
technologies design is so much more easy to
borrow without a permission, so IMHO the exports of actual parts
will stay there for a while. And all those designs have to be
materialized in form of some parts anyway, the question is just how
and where it happens.

-- 
Viesturs

If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
That's a good idea, I don't hang out at the Zone any more but it's worth 
a shot.

John

On 5/30/2012 9:02 PM, Jon Elson wrote:
 John Thornton wrote:
From the tone of the tech's voice he hears this problem a lot with 611
 drive and rotary phase converters.


 Well, have you checked on CNCZone for any experiences with this system?
 maybe somebody there knows how to fix this problem.  there are some VERY
 savvy machine techs there who have faced all sorts of crazy problems.

 Jon

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
As an electrician I would agree with you normally. When you leave the 
world of power distribution and enter the world of electronics the 
rules might change. In any case I know Andy was just pulling my leg.

John

On 5/30/2012 8:29 PM, fritz wrote:
 On 05/29/2012 12:07 PM, andy pugh wrote:
 On 29 May 2012 17:00, John Thorntonbjt...@gmail.com   wrote:
 N to each X is.1 ohm
 X to X is .2 ohm
 That sounds like the tapping you needed.

 I would say earth it, put on rubber boots, rubber gloves and operate
 the machine with a long, dry stick :-)

 As an electrician, I should now interject that a neutral should only be
 bonded at the point of distribution (the breaker panel or upstream
 transformer).  Grounding a neutral anywhere else makes for strange
 problems and stray currents on the ground.  People often falsely assume
 electricity takes the path of least resistance - according to Ohm's law,
 it follows ALL paths in a parallel circuit.

 But hey, it's your cat and you can pick it up by the tail if you want.

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
Interestingly I had a bit of time last night and did some more voltage 
measurements with various bits turned on to load the RPC.

RPC only running AB=245 BC=253 AC=253
With the BP 308 (Simodrive 611) powered up AB=245 BC=245 AC=245
With the Samson 7.5hp manual lathe spindle at 660 RPM AB=244 BC=232
Adding the 308's spindle at 1000 RPM AB=244 BC=234 AC=229
Ramping up to 3000 RPM on the 308's spindle AB=244 BC=234 AC=227

So it appears I need to do a bit more tuning with the caps as the load 
is dragging down the voltage on the generated leg. Interestingly with 
the Samson running the BP 308 would start from 0 to a higher RPM than 
with it off even though the voltage had been pulled down by the Samson's 
spindle.

I also tried adjusting some of the pots on the 611 spindle drive with no 
conclusive results from that experiment.

I did hear back from the transformer guy Gene gave me the link to. Seems 
to be a fair price so I'll investigate that more as well as look at the 
diesel generator next week and do some more tuning on the RPC.

Hi John,
The cost for a 240 VAC 30A 3-phase isolation transformer is $1250.  
Factory lead time is approximately 4-5 weeks.
If you need any additional information or would like to order the unit, 
please feel to contact me by phone or email.
Regards,
Jeff
Jeff Weinberg
Harbach Electronics, LLC

John

On 5/30/2012 2:58 PM, Dave wrote:
 I think the reason why they want a grounded neutral is to keep the phase
 voltages controlled relative to a ground reference.

 The drive chassis usually has several large ground lugs on it which are
 suppose to be tied to earth ground as would be the neutral.

 An ungrounded Delta power system can get out of control relative to
 earth ground.  For instance, if for some reason one leg of a Delta goes
 to ground, the other two legs rise to a voltage equal to the line to
 line voltage away from ground.  If you get an intermittent short between
 one Delta leg and ground, the voltages can swing all over the place
 relative to ground.
 That stresses any parts in the drive system which are referenced to
 frame ground.   Back in the early 90's Siemens had one line of VFDs that
 had big problems blowing DC link capacitors.   I was told that was
 because they were being used on ungrounded delta systems (used to be
 very common in industrial plants in the US) and if the Delta power
 source got out of wack, the capacitors would see high voltages to ground
 and explode.   I saw a couple of them that literally blew apart the
 drive.  That line of VFDs was short lived and  they quickly changed
 their design.

  From the tone of the tech's voice he hears this problem a lot with 611
 drive and rotary phase converters.

 The 611 drives are very popular. Many machine manufacturers used them for 
 many years.  Those guys have pretty much heard it all.

 Dave



 On 5/30/2012 3:19 PM, John Thornton wrote:
 When we ran the generator we connected the 3 hots as usual and I don't
 recall if we grounded it or not. I only had 3 connectors large enough
 for the leads coming out of the generator so I'm sure we didn't connect
 the ground to the neutral of the generator.

 http://cache.automation.siemens.com/dnl_iis/DA/DA0NDQz_59401543_HB/PJU_0212_en.pdf

 In that manual after a fault I have 4 status LED's lit up. On page 6-143
 the bottom 4 LED's are lit. Which one caused the fault I can't tell.

 The machine schematic does not show a neutral connected at the stepup
 transformer and the infeed unit doesn't even have a neutral connection
 and neither does the machine.

From the tone of the tech's voice he hears this problem a lot with 611
 drive and rotary phase converters.

 John

 On 5/30/2012 1:12 PM, Jon Elson wrote:

 John Thornton wrote:

 I just got off the phone with Siemens tech support and Our systems
 don't run well on phase converters.

 Well, given the way this system works, I'm not surprised by his comment.
 But, it is fairly close.  You need to get into it and see WHICH trip it is
 getting.  There probably are several different sensing circuits
 (over-voltage,
 under-voltage, lost phase, etc.)  and knowing which one is the source of the
 trip should be VERY helpful.  Right now you are flying blind, not
 knowing whether
 it needs more or less voltage, etc.

 was the main theme of the
 conversation as well as we can't run on a Delta system because we need
 the ground reference I think he said.


 But, does the machine bring out the neutral?  I think you said it does
 not, so
 his comment does not make sense.  Well, given the way this system works, I'm
 not surprised by

 Additionally he suggested a Delta to WYE step up transformer with
 grounded secondaries between the RPC and the 611

 Well, if there's no neutral brought out, that doesn't make sense.  If it
 is SUPPOSED
 to have the neutral connected, and the wire has been removed when it was
 supposed to be connected, then suddenly, a LOT of things start to make
 sense.

 If it needs a neutral 

Re: [Emc-users] Commutating Reactor

2012-05-31 Thread gene heskett
On Thursday, May 31, 2012 07:34:36 AM John Thornton did opine:

 Interestingly I had a bit of time last night and did some more voltage
 measurements with various bits turned on to load the RPC.
 
 RPC only running AB=245 BC=253 AC=253
 With the BP 308 (Simodrive 611) powered up AB=245 BC=245 AC=245
 With the Samson 7.5hp manual lathe spindle at 660 RPM AB=244 BC=232
 Adding the 308's spindle at 1000 RPM AB=244 BC=234 AC=229
 Ramping up to 3000 RPM on the 308's spindle AB=244 BC=234 AC=227

The phase angles are shifting some.  And the sag might mean you would have 
to go back to the 15 horse idler for the RPC.  You said it was noisy, would 
fresh bearings help?  OTOH, if its an open frame Ajax, they howl like fire 
sirens anyway.

A 15 horse water pump we had as a backup at KXNE-TV, easily added 30 db to 
the noise level as it wasted at least a horse on internal cooling fans.  I 
didn't think much of it, but it did get 1000 or more running hours without 
problems while we ordered up and installed seal kits in the other, much 
quieter pump.  Klystron amplifiers need about 70 GPM of cooling water each 
when at full beam current, so between the 2 we were moving about 120 GPM.  
You don't scrimp on cooling those at $150,000 per cooling failure. A 3 
phase Heineman breaker single phased the pump, I recognized the sound and 
my hand was about 1/2 way to the kill button when the building entrance 
breaker, 1200 amps/phase, went down like a 8 gage shotgun  left me 
standing in the dark to contemplate my sins.  One klystron full of water 
where it should have had a very good vacuum.  The beam ate a hole in the 
anode bucket in less than a second.  That of course crow barred the 20 kv 
beam supply, and things all went to hell from there. They had to call in a 
quorum of the unicameral legislature to buy me a replacement.

How hot is the 10HP running after an hour with both loads on it?
 
 So it appears I need to do a bit more tuning with the caps as the load
 is dragging down the voltage on the generated leg. Interestingly with
 the Samson running the BP 308 would start from 0 to a higher RPM than
 with it off even though the voltage had been pulled down by the Samson's
 spindle.

Things that make you go humm.
 
 I also tried adjusting some of the pots on the 611 spindle drive with no
 conclusive results from that experiment.
 
 I did hear back from the transformer guy Gene gave me the link to. Seems
 to be a fair price so I'll investigate that more as well as look at the
 diesel generator next week and do some more tuning on the RPC.
 
 Hi John,
 The cost for a 240 VAC 30A 3-phase isolation transformer is $1250.
 Factory lead time is approximately 4-5 weeks.
 If you need any additional information or would like to order the unit,
 please feel to contact me by phone or email.
 Regards,
 Jeff
 Jeff Weinberg
 Harbach Electronics, LLC
 
 John

When you asked for the quote, did you include some extra primary taps so 
that a 5 to 10% step up/down could be done?  That could turn out to be 
handier than sliced bread or bottled beer. There will be a cost associated 
with the taps of course.  Whomever I talked to before, seemed to be a 
decent sort.  And the stuff is top quality in my experience.

[...]

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Alex Haley was adopted!

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Re: [Emc-users] OT: 3D Printer Mods?

2012-05-31 Thread andy pugh
On 31 May 2012 09:40, Viesturs Lācis viesturs.la...@gmail.com wrote:

 Rule 34 by Charlie Stross.

 I could agree to that, except that with all the internet and other
 technologies design is so much more easy to
 borrow without a permission,

Pirate Hardware is pretty much the subject of the novel.

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
I'm sure fresh bearings would help the 15hp and it is a heavy duty TEFC 
motor. I might pull it apart today and order some new ones...

I didn't measure the temperature of the 10hp and only ran a few minutes 
but I'll keep an eye on it.

I didn't ask for taps on the transformer but it won't hurt to find out 
the price. Input taps for 220 and 240?

How is the encoder disk coming along?

John

On 5/31/2012 7:21 AM, gene heskett wrote:
 On Thursday, May 31, 2012 07:34:36 AM John Thornton did opine:

 Interestingly I had a bit of time last night and did some more voltage
 measurements with various bits turned on to load the RPC.

 RPC only running AB=245 BC=253 AC=253
 With the BP 308 (Simodrive 611) powered up AB=245 BC=245 AC=245
 With the Samson 7.5hp manual lathe spindle at 660 RPM AB=244 BC=232
 Adding the 308's spindle at 1000 RPM AB=244 BC=234 AC=229
 Ramping up to 3000 RPM on the 308's spindle AB=244 BC=234 AC=227
 The phase angles are shifting some.  And the sag might mean you would have
 to go back to the 15 horse idler for the RPC.  You said it was noisy, would
 fresh bearings help?  OTOH, if its an open frame Ajax, they howl like fire
 sirens anyway.

 A 15 horse water pump we had as a backup at KXNE-TV, easily added 30 db to
 the noise level as it wasted at least a horse on internal cooling fans.  I
 didn't think much of it, but it did get 1000 or more running hours without
 problems while we ordered up and installed seal kits in the other, much
 quieter pump.  Klystron amplifiers need about 70 GPM of cooling water each
 when at full beam current, so between the 2 we were moving about 120 GPM.
 You don't scrimp on cooling those at $150,000 per cooling failure. A 3
 phase Heineman breaker single phased the pump, I recognized the sound and
 my hand was about 1/2 way to the kill button when the building entrance
 breaker, 1200 amps/phase, went down like a 8 gage shotgun  left me
 standing in the dark to contemplate my sins.  One klystron full of water
 where it should have had a very good vacuum.  The beam ate a hole in the
 anode bucket in less than a second.  That of course crow barred the 20 kv
 beam supply, and things all went to hell from there. They had to call in a
 quorum of the unicameral legislature to buy me a replacement.

 How hot is the 10HP running after an hour with both loads on it?

 So it appears I need to do a bit more tuning with the caps as the load
 is dragging down the voltage on the generated leg. Interestingly with
 the Samson running the BP 308 would start from 0 to a higher RPM than
 with it off even though the voltage had been pulled down by the Samson's
 spindle.
 Things that make you go humm.

 I also tried adjusting some of the pots on the 611 spindle drive with no
 conclusive results from that experiment.

 I did hear back from the transformer guy Gene gave me the link to. Seems
 to be a fair price so I'll investigate that more as well as look at the
 diesel generator next week and do some more tuning on the RPC.

 Hi John,
 The cost for a 240 VAC 30A 3-phase isolation transformer is $1250.
 Factory lead time is approximately 4-5 weeks.
 If you need any additional information or would like to order the unit,
 please feel to contact me by phone or email.
 Regards,
 Jeff
 Jeff Weinberg
 Harbach Electronics, LLC

 John
 When you asked for the quote, did you include some extra primary taps so
 that a 5 to 10% step up/down could be done?  That could turn out to be
 handier than sliced bread or bottled beer. There will be a cost associated
 with the taps of course.  Whomever I talked to before, seemed to be a
 decent sort.  And the stuff is top quality in my experience.

 [...]

 Cheers, Gene

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Re: [Emc-users] Usefulness - was Re: OT: 3D Printer Mods?

2012-05-31 Thread John Stewart
Michael;

 So while I wander past the rapidly increasing number of 3D printers at 
 SIGGRAPH, for instance, I currently can't find a use for one that I can 
 afford to have @home.
 
 might be the wrong trade show
 
 have a look dental work, or moldmaking in the jewelry trade


Very good point. Thank you.

JohnS.





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[Emc-users] Usefulness - was Re: OT: 3D Printer Mods?

2012-05-31 Thread Ted Hyde
I think it's important to evaluate on the usefulness of a tool, within 
the design scope of that tool. Due to the nature of our business (fast 
turn, low volume, high mix parts, often called prototypes) we have a 
variety of tools in our shops, not just one hammer. I have a Mazak mill, 
a Tsugami lathe (retrofitted to LCNC), a small HF mini mill (also LCNC), 
a ULS laser cutter/engraver, and a Dimension 1200 FDM 3d printer, 
amongst other things. I use the 3d printer a LOT. We probably push about 
$5k in consumables a year through it. It's ABS material, relatively 
tough, and a good standin for passing quick prorotypes around the table. 
There are parts that one can draw in CAD and click print faster, not 
having to worry about fixturing, than one can push into CAM, create 
machining operations, figure out a workholding and tool strategy, 
monitor the cut, perform secondary operations, and hope you got it 
right. I do push what are considered the limits of FDM - in fact a lot 
of my parts are so organic in nature that the 3d printed parts become 
the actual production parts. An on-demand printed part 6 times a year 
doesn't justify creating injection mold tooling, and often where weight 
is an issue, cutting from steel or aluminum billet also isn't 
appropriate. I've used it to make single piece chain sprockets in a 
pinch where the needed part just wasn't available off the shelf. It ran 
for 5 days, which was 4 days longer than it needed to. That said, if the 
part demands material that isn't compatible with ABS, then 3d printing 
isn't appropriate. Agreed, you cannot take a micrometer to these parts 
and expect every feature to measure net zero accuracy. There is a 
learning curve to each machine on where to redraw a feature over or 
undersize, and to consider secondary operations. If you want a 0.3210 
diameter hole, be prepared to ream it.
Even grander however, is the large variety of 3d printing tools out 
there - I'm still very partial to SLA, but it's still incredibly 
expensive. (although DLP polymer is becoming reality). I've had the 
ZCorp powder printers, but the post-processing is exhausting, messy, 
and very limited in application. FDM (such as Stratasys and the extruder 
rep-raps) is a nice middle ground that in many cases, I can produce 
parts that literally just pop off the tray and go to finishing. If I 
needed sintering, I sent it out. All two times.
What I really like though is that I can use the laser cutter and the 3d 
printer together to produce workholding fixtures that can hold a part 
for machining in the mill or on the lathe. The largest distribution of 
parts that come out of our 3d printer are either custom fixtures or 
patterns for casting.
It is however very true that although the hardware or technology in many 
units is close to identical, the software or secondary features either 
makes or breaks a product. I have an early Darwin (reprap) from handmade 
parts, that has sat in a corner (probably smushed now) for a long time, 
because the software didn't keep up with the technology early on and the 
glitter wore off. Commercial technology came and filled the void. I 
wouldn't want to compare parts from the reprap to the Dimension - 
they're $50k apart in capabilities. The current crop of thing-o's with 
dual extruders will eventually catch up once builders copy the tricks 
that the commercial guys learned only through their own development. 
Some of those tricks relate to dimensional tolerances (you're adding 
physical fluid material, in a space that may already have material, as 
opposed to machining to zero, so particular decisions have to be made 
on the order of laying down that material and physical offsets versus 
cooling time). Some are omissions to simplify a product - the heated 
enclosed chambers that Stratasys use I feel are an essential part of the 
process; the open frames of repraps don't allow the deposited filament 
to anneal slowly and reduce the layer artifacts. You can easily tell a 
commercial part form a Hobby one. But that's common to all fabrication 
technologies. Even then, 3dp isn't a Fits all tool.

Will a singular technology exist on the kitchen counter to make 
everything you need? Probably not. But then, I've never been one to stir 
my coffee with a hammer, either.

Cheers,
Ted.

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread ceenbot
I also replaced my 15HP TEFC bearings with a pair from ebay.  Been quiet ever 
since.  The fan-end bearing was frozen and the balls were gliding on a grease 
film against the inner race.  It was noisy so I finally swapped them out.


Dennis


  ---Original Message---
  From: John Thornton bjt...@gmail.com
  To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
  Subject: Re: [Emc-users] Commutating Reactor
  Sent: May 31 '12 07:51
  
  I'm sure fresh bearings would help the 15hp and it is a heavy duty TEFC
  motor. I might pull it apart today and order some new ones...

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
A little update this morning after last night's experiments I built on 
that a bit this morning. I upped the MFD's on the B-C and A-C caps a 
little at a time till I got close to what I think I wanted in voltage. 
This is what I ended up with...

Phase === A-BB-CA-C
Caps   50MFD  100MFD 220MFd
RFC on 246v   263v   271v
Samson @440 RPM246v   247v   249v
611 Drive on   245v   243v   241v
Engraving @6k RPM  244v   243v   234v

I grabbed a program at random an it turned out to be engraving my 
company logo at 6k RPM. Now mind you this was not 0 to 6k but 0 to 2k 
with a 0.09 second pause between 100 RPM increases up to 6k. To my 
surprise the program ran to the end without a fault including rapids at 
295IPM on the Z axis. When I go to town I'm going to snatch up a few 
more caps to play with and bump up A-C a bit more to try and even it 
out. This will at least allow me to make parts for the time being until 
I either get an isolation transformer or generator. The interesting 
thing that I discovered is if I start up the Samson lathe with the 611 
on I get a fault and have to reset the drive. This leads my tiny brain 
to think that it is a voltage drop to some degree that is tripping out 
the 611... what do you guys think? When my neighbor gets around to 
showing me how to store the traces in the scope I'll try and capture the 
wave form when this happens.

Thanks for all the help and ideas.

John

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread Dave
You are probably right. When the drive load surges it is likely faulting 
out on what it thinks is a lost phase or phase undervoltage.

It might be interesting is to run this test again and put a clamp on 
ammeter on each leg feeding your Mill and see how balanced the currents 
are.

I have never really had any problem with my phase converter running 
loads so I haven't paid much attention to it, but I think I only have 
run capacitors connected between one phase and the made up phase.   I 
know I don't have any
between both of the two original phases.   I was always more concerned 
about the current balance between phases than voltages.   The voltages 
have always been  within reason ( as I recall ).   But then this is one 
of those things that I don't pay much attention to unless it isn't working.

I suspect that the 611 is expecting a stiff power supply - which most 3 
phase services can provide.  If you have a large pulley you can attach 
to your phase converter motor shaft to add inertia to the rotor, you 
might want to attach it.  It would help the motor supply surge current 
to the 611 drive.

Dave



On 5/31/2012 10:04 AM, John Thornton wrote:
 A little update this morning after last night's experiments I built on
 that a bit this morning. I upped the MFD's on the B-C and A-C caps a
 little at a time till I got close to what I think I wanted in voltage.
 This is what I ended up with...

 Phase ===  A-BB-CA-C
 Caps   50MFD  100MFD 220MFd
 RFC on 246v   263v   271v
 Samson @440 RPM246v   247v   249v
 611 Drive on   245v   243v   241v
 Engraving @6k RPM  244v   243v   234v

 I grabbed a program at random an it turned out to be engraving my
 company logo at 6k RPM. Now mind you this was not 0 to 6k but 0 to 2k
 with a 0.09 second pause between 100 RPM increases up to 6k. To my
 surprise the program ran to the end without a fault including rapids at
 295IPM on the Z axis. When I go to town I'm going to snatch up a few
 more caps to play with and bump up A-C a bit more to try and even it
 out. This will at least allow me to make parts for the time being until
 I either get an isolation transformer or generator. The interesting
 thing that I discovered is if I start up the Samson lathe with the 611
 on I get a fault and have to reset the drive. This leads my tiny brain
 to think that it is a voltage drop to some degree that is tripping out
 the 611... what do you guys think? When my neighbor gets around to
 showing me how to store the traces in the scope I'll try and capture the
 wave form when this happens.

 Thanks for all the help and ideas.

 John

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Re: [Emc-users] Usefulness - was Re: OT: 3D Printer Mods?

2012-05-31 Thread John Stewart
Hi Joseph;

 John, I can tell you for sure that the parts end up being much
 stronger than you might at first guess from being printed hollow.
 That isn't to say that they are indestructable -- but I was skeptical
 at first, too.  The application you mentioned is actually perfect for
 3D printing -- the various one-off'ish bits and bobs that you would
 rather not spend much time tooling up to make.

I absolutely agree with the whole issue of 3D printing, so my personal issues 
are more to deal with my specific application than with the process. 

Just an FYI; I make 1:16 and 1:8 scale steam locomotives; soft plumbers solder 
does not hold up well on most parts of the locomotive. I've had issues, and 
have seen some messes when people used soft solder for detail work. For sealing 
water containers (locomotive tenders, etc) soft solder is ok. 

These things have coal fires that glow orange when running, and the water in 
them is at about 170 degrees c.  and do indeed get hot. 

Just fyi; right now my silver soldering of a copper boiler outside (hope to 
complete 2 this summer) is with Easy flo 45; it melts at 1125 degrees f; 605 
degrees c. In shade, the copper sheet glows cherry red/orange, and brass will 
melt not much higher than that - I have melted brass components by accident 
before. (whoops…)

I think we are all on the same side of the fence here, just waiting for 
technology to catch up to all of our needs/price points.

JohnS.









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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread ceenbot
Hi Dave,

I have not found that the rotary phase converter slows in RPM during high low 
demands as it is still an asynchronous AC motor and is there is no torque 
demand on the motor shaft.  I don't think a flywheel would help here.  If it 
were physically connected to a 3-ph generator it would be another story and the 
15HP motor would look more like a 10HP from a shaft stand point when run from 
single phase.

A larger rotary phase converter would help though.  Sounds like your machine is 
sensitive enough that a 25-40HP rotary phase motor may be be necessary to get 
the impedance closer to that of the grid.  Adding more 3-phase motors to the 
system lowers the impedance of the WYE and helps to stabilize the wild leg as 
demonstrated with the lathe motor.  I'm entertaining the thought of adding a 
15HP motor to mine if I find a cheap one.


Dennis


  ---Original Message---
  From: Dave e...@dc9.tzo.com
  To: emc-users@lists.sourceforge.net
  Subject: Re: [Emc-users] Commutating Reactor
  Sent: May 31 '12 09:43
  
  You are probably right. When the drive load surges it is likely faulting
  out on what it thinks is a lost phase or phase undervoltage.
  
  It might be interesting is to run this test again and put a clamp on
  ammeter on each leg feeding your Mill and see how balanced the currents
  are.
  
  I have never really had any problem with my phase converter running
  loads so I haven't paid much attention to it, but I think I only have
  run capacitors connected between one phase and the made up phase.   I
  know I don't have any
  between both of the two original phases.   I was always more concerned
  about the current balance between phases than voltages.   The voltages
  have always been  within reason ( as I recall ).   But then this is one
  of those things that I don't pay much attention to unless it isn't working.
  
  I suspect that the 611 is expecting a stiff power supply - which most 3
  phase services can provide.  If you have a large pulley you can attach
  to your phase converter motor shaft to add inertia to the rotor, you
  might want to attach it.  It would help the motor supply surge current
  to the 611 drive.
  
  Dave
  
  

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread Kirk Wallace
On Thu, 2012-05-31 at 10:08 -0500, ceen...@in-front.com wrote:
... snip
 I have not found that the rotary phase converter slows in RPM during
 high low demands as it is still an asynchronous AC motor ...
... snip

It's the velocity variation during a revolution that comes into play,
although I haven't measured this so I can't back this up with data.
Since only one phase produces momentum, the two generated phases draw
energy from the rotating mass and slow it down. Increasing rotating mass
increases the amount of energy available and should also increase the
amount of input current capacity to replace the converted energy.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
I've caused my 10hp to grunt with a big load and it appears to slow 
down then get back up to speed. I've drawn my 3hp RPC down so far the 
potential relay kicked the start caps back in... it was at that point I 
knew I could not run my Enco in high speed from the 3hp RPC. The 15hp 
has a sizable 6 belt pulley as a flywheel and I've never heard it grunt 
when applying a load.

On 5/31/2012 10:45 AM, Kirk Wallace wrote:
 On Thu, 2012-05-31 at 10:08 -0500, ceen...@in-front.com wrote:
 ... snip
 I have not found that the rotary phase converter slows in RPM during
 high low demands as it is still an asynchronous AC motor ...
 ... snip

 It's the velocity variation during a revolution that comes into play,
 although I haven't measured this so I can't back this up with data.
 Since only one phase produces momentum, the two generated phases draw
 energy from the rotating mass and slow it down. Increasing rotating mass
 increases the amount of energy available and should also increase the
 amount of input current capacity to replace the converted energy.

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
I just ran another program to drill and tap a slew of holes in a 1/2 
steel plate with no problems except for I picked the 5/16-18 tap and 
drill for the 1/4-20 holes and proceeded to tap all 8 of them at the 20 
TPI pitch... no biggie I'll tap them out to 3/8 and plug them and tap 
them over again.

$64 question will the isolation transformer do the same thing the 7.5hp 
spindle motor is doing on the Samson?

John

On 5/31/2012 9:43 AM, Dave wrote:
 You are probably right. When the drive load surges it is likely faulting
 out on what it thinks is a lost phase or phase undervoltage.

 It might be interesting is to run this test again and put a clamp on
 ammeter on each leg feeding your Mill and see how balanced the currents
 are.

 I have never really had any problem with my phase converter running
 loads so I haven't paid much attention to it, but I think I only have
 run capacitors connected between one phase and the made up phase.   I
 know I don't have any
 between both of the two original phases.   I was always more concerned
 about the current balance between phases than voltages.   The voltages
 have always been  within reason ( as I recall ).   But then this is one
 of those things that I don't pay much attention to unless it isn't working.

 I suspect that the 611 is expecting a stiff power supply - which most 3
 phase services can provide.  If you have a large pulley you can attach
 to your phase converter motor shaft to add inertia to the rotor, you
 might want to attach it.  It would help the motor supply surge current
 to the 611 drive.

 Dave



 On 5/31/2012 10:04 AM, John Thornton wrote:
 A little update this morning after last night's experiments I built on
 that a bit this morning. I upped the MFD's on the B-C and A-C caps a
 little at a time till I got close to what I think I wanted in voltage.
 This is what I ended up with...

 Phase ===   A-BB-CA-C
 Caps   50MFD  100MFD 220MFd
 RFC on 246v   263v   271v
 Samson @440 RPM246v   247v   249v
 611 Drive on   245v   243v   241v
 Engraving @6k RPM  244v   243v   234v

 I grabbed a program at random an it turned out to be engraving my
 company logo at 6k RPM. Now mind you this was not 0 to 6k but 0 to 2k
 with a 0.09 second pause between 100 RPM increases up to 6k. To my
 surprise the program ran to the end without a fault including rapids at
 295IPM on the Z axis. When I go to town I'm going to snatch up a few
 more caps to play with and bump up A-C a bit more to try and even it
 out. This will at least allow me to make parts for the time being until
 I either get an isolation transformer or generator. The interesting
 thing that I discovered is if I start up the Samson lathe with the 611
 on I get a fault and have to reset the drive. This leads my tiny brain
 to think that it is a voltage drop to some degree that is tripping out
 the 611... what do you guys think? When my neighbor gets around to
 showing me how to store the traces in the scope I'll try and capture the
 wave form when this happens.

 Thanks for all the help and ideas.

 John

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread Dave
My phase converter is based on a 10 hp, 200 volt 3 phase motor (odd 
voltage, but it was cheap).

I have a 10 hp 3 phase compressor that I run once in a while off that 
phase converter and when the starter on the compressor kicks in the 
phase converter slows noticably and almost grunts..  With smaller motors 
the effect is not noticeable.

A spinning 3 phase asynchronous motor will act as a generator briefly 
when a load (like a another motor) is placed on the same line.That 
is why a rotary phase converter is preferable to a static phase 
converter.

The rotary phase converter rotors flywheel effect helps start up the 
motor you are trying to start.

I used to do short circuit and breaker coordination studies on General 
Motors electrical power systems ( my college thesis was on that subject 
- this was just after the stone age) and spinning motors contributes 
greatly to short circuit currents during a system fault as they all turn 
into generators temporarily and pump current/power back into the power 
lines.

Dave

On 5/31/2012 11:08 AM, ceen...@in-front.com wrote:
 Hi Dave,

 I have not found that the rotary phase converter slows in RPM during high low 
 demands as it is still an asynchronous AC motor and is there is no torque 
 demand on the motor shaft.  I don't think a flywheel would help here.  If it 
 were physically connected to a 3-ph generator it would be another story and 
 the 15HP motor would look more like a 10HP from a shaft stand point when run 
 from single phase.

 A larger rotary phase converter would help though.  Sounds like your machine 
 is sensitive enough that a 25-40HP rotary phase motor may be be necessary to 
 get the impedance closer to that of the grid.  Adding more 3-phase motors to 
 the system lowers the impedance of the WYE and helps to stabilize the wild 
 leg as demonstrated with the lathe motor.  I'm entertaining the thought of 
 adding a 15HP motor to mine if I find a cheap one.


 Dennis



   ---Original Message---
   From: Davee...@dc9.tzo.com
   To: emc-users@lists.sourceforge.net
   Subject: Re: [Emc-users] Commutating Reactor
   Sent: May 31 '12 09:43

   You are probably right. When the drive load surges it is likely faulting
   out on what it thinks is a lost phase or phase undervoltage.

   It might be interesting is to run this test again and put a clamp on
   ammeter on each leg feeding your Mill and see how balanced the currents
   are.

   I have never really had any problem with my phase converter running
   loads so I haven't paid much attention to it, but I think I only have
   run capacitors connected between one phase and the made up phase.   I
   know I don't have any
   between both of the two original phases.   I was always more concerned
   about the current balance between phases than voltages.   The voltages
   have always been  within reason ( as I recall ).   But then this is one
   of those things that I don't pay much attention to unless it isn't working.

   I suspect that the 611 is expecting a stiff power supply - which most 3
   phase services can provide.  If you have a large pulley you can attach
   to your phase converter motor shaft to add inertia to the rotor, you
   might want to attach it.  It would help the motor supply surge current
   to the 611 drive.

   Dave


  
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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread Dave
Looks to me like it is more like a $1264 question.  ;-)

I don't know.   That's why I would try and borrow one first.

Know of any plants where you do work that has a spare transformer lying 
around?

I've put a couple of them together before to get the right voltage..  IE 
240 to 480 and then 480 to 380 etc.

Dave

On 5/31/2012 12:06 PM, John Thornton wrote:
 I just ran another program to drill and tap a slew of holes in a 1/2
 steel plate with no problems except for I picked the 5/16-18 tap and
 drill for the 1/4-20 holes and proceeded to tap all 8 of them at the 20
 TPI pitch... no biggie I'll tap them out to 3/8 and plug them and tap
 them over again.

 $64 question will the isolation transformer do the same thing the 7.5hp
 spindle motor is doing on the Samson?

 John

 On 5/31/2012 9:43 AM, Dave wrote:

 You are probably right. When the drive load surges it is likely faulting
 out on what it thinks is a lost phase or phase undervoltage.

 It might be interesting is to run this test again and put a clamp on
 ammeter on each leg feeding your Mill and see how balanced the currents
 are.

 I have never really had any problem with my phase converter running
 loads so I haven't paid much attention to it, but I think I only have
 run capacitors connected between one phase and the made up phase.   I
 know I don't have any
 between both of the two original phases.   I was always more concerned
 about the current balance between phases than voltages.   The voltages
 have always been  within reason ( as I recall ).   But then this is one
 of those things that I don't pay much attention to unless it isn't working.

 I suspect that the 611 is expecting a stiff power supply - which most 3
 phase services can provide.  If you have a large pulley you can attach
 to your phase converter motor shaft to add inertia to the rotor, you
 might want to attach it.  It would help the motor supply surge current
 to the 611 drive.

 Dave



 On 5/31/2012 10:04 AM, John Thornton wrote:
  
 A little update this morning after last night's experiments I built on
 that a bit this morning. I upped the MFD's on the B-C and A-C caps a
 little at a time till I got close to what I think I wanted in voltage.
 This is what I ended up with...

 Phase ===A-BB-CA-C
 Caps   50MFD  100MFD 220MFd
 RFC on 246v   263v   271v
 Samson @440 RPM246v   247v   249v
 611 Drive on   245v   243v   241v
 Engraving @6k RPM  244v   243v   234v

 I grabbed a program at random an it turned out to be engraving my
 company logo at 6k RPM. Now mind you this was not 0 to 6k but 0 to 2k
 with a 0.09 second pause between 100 RPM increases up to 6k. To my
 surprise the program ran to the end without a fault including rapids at
 295IPM on the Z axis. When I go to town I'm going to snatch up a few
 more caps to play with and bump up A-C a bit more to try and even it
 out. This will at least allow me to make parts for the time being until
 I either get an isolation transformer or generator. The interesting
 thing that I discovered is if I start up the Samson lathe with the 611
 on I get a fault and have to reset the drive. This leads my tiny brain
 to think that it is a voltage drop to some degree that is tripping out
 the 611... what do you guys think? When my neighbor gets around to
 showing me how to store the traces in the scope I'll try and capture the
 wave form when this happens.

 Thanks for all the help and ideas.

 John

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread gene heskett
On Thursday, May 31, 2012 11:28:24 AM John Thornton did opine:

 I'm sure fresh bearings would help the 15hp and it is a heavy duty TEFC
 motor. I might pull it apart today and order some new ones...
 
 I didn't measure the temperature of the 10hp and only ran a few minutes
 but I'll keep an eye on it.
 
 I didn't ask for taps on the transformer but it won't hurt to find out
 the price. Input taps for 220 and 240?

Since the existing autoformer has taps for 208, 220 and 240, I'd say an 
extra at 220, so you could use it for a 220 to 240 step up, or conversely 
swap primary  secondary  use it for a 240 to 220 step down would cover 
the options nicely when combined with the autoformers own taps.

The N terminal on the existing autoformer can then be taken back to neutral 
in the service, thereby forcing the secondary side to become neutral 
referenced.  If this tranny comes with N connections on both windings, the 
N connection on whatever winding is used for drive to the existing 
autoformer could also be tied to this neutral run, but that would be more 
for correctness than any real advantage since it's the N terminal of the 
OEM autoformer that counts here.

I'd check my copy of the NEC, but it's either grown legs or belonged to the 
tv station.  In any event its a '98 issue and could be obsolete.  I haven't 
stumbled over it in 3 or 4 years.

 How is the encoder disk coming along?
 
 John
 
 On 5/31/2012 7:21 AM, gene heskett wrote:

So-so. I, took that printout out there yesterday, but being somewhat fam 
with the old code, and having a supply of #58  #60 pcb drills, I massaged 
that code for the smaller bits and tried to make a 60 slot encoder, then, 
trying to get the exec time down (its about 2.75 hours with that small a 
bit) I pushed too hard  broke the last #58, so I slowed down a bit more.  
So I've broken about $35 worth of bits now to get one poorly cut disk.  I 
added a duty cycle fudge value where the original code just divided by 2.0.

Since mulls are faster, the disk I made yesterday now has a mull by 
duty_cycle, with duty cycle at .45.  Next one will be at .40 to equalize 
the opto outputs to 50%, they were about 57/43 when I put it on the lathe.

I have the A/B slot ring about correct if I reduce the duty cycle from .45 
to .40, I should get pretty close to a 50% duty cycle out of the opto 
devices.  I can bend them back and forth perhaps 10 thou to fine tune the 
quadrature timing, or adjust the slot count one way or the other by one 
count.  But I think I am going to have to dig another 5 thou deeper into 
the piece of oil soaked oak used for sacrificial in order to remove the 
last vestiges of the fact that its not an end mill, but a drill bit with 
fairly steep angles. It left a fin at the bottom of the slot.  

Going from 39 to 60 slots, I had to adjust the encoder's scale  negate it 
but that was half expected.  And I have too much gain, the speed is hunting 
about 10%.

Then, I am going to have to separate the slot cutting and inner hole cutout 
from each other in the codes looping so this thinner stuff has less 
opportunity to flex, and after fighting with the index slot, trying to 
maintain its tapered shape, it occurred to me that a simple slot perhaps a 
thou wider than the bit itself is all that needs since I don't think it 
needs a specific timeing reference the A/B slot ring. So that is the next 
change for this code. The .001 off line movement there is about the limit 
of my mill, but would be intended to assure that only one edge of the drill 
is doing the cutting. When both edges cut, the cut isn't as clean as the 
bit flexes.  I ordered another 5 pack of each bit size yesterday. $89.

Another thing that I question is the math that does the tapering of the 
slots, I have a feeling its not quite right, but cannot put my finger on 
it.  That is about a screen full of code in vim all by itself just to make 
the 5 moves that carve the slot at each depth increment, and the last 
movement should be to the origin of the end of the first movement, but 
there is a small gap when you zoom in the backplot to look at slot 0 and 
the index or to any individual slot.  The error is at least consistent 
though so should be fixable.

I haven't started on that yet for today, I need to make a trip out to get 
some blood pressure  anti-sugar pills  some groceries first.  And since 
the temps are decent, I need to fire up the weed eater  finish trimming my 
jungle too.  And when I do get to the shop, from the looks of things in the 
mills head, I need to replace one of those plastic gears, a hub is starting 
to break out and the gear rim is flopping up  down about 1/16 with 
attendant rattling noises.  There was, 10 years ago, a belt drive kit for 
this thing that gave a max rpm of 5000 but that was discoed several years 
ago.  Damnit...

If they ever get my nose cleaned up for good, I'd like to get a G0704  a 
ball screw kit for it, it would *2 my xy envelope.  Z I have lots of thanks 
to 

Re: [Emc-users] Commutating Reactor

2012-05-31 Thread gene heskett
On Thursday, May 31, 2012 12:53:37 PM John Thornton did opine:

 A little update this morning after last night's experiments I built on
 that a bit this morning. I upped the MFD's on the B-C and A-C caps a
 little at a time till I got close to what I think I wanted in voltage.
 This is what I ended up with...
 
 Phase === A-BB-CA-C
 Caps   50MFD  100MFD 220MFd
 RFC on 246v   263v   271v
 Samson @440 RPM246v   247v   249v
 611 Drive on   245v   243v   241v
 Engraving @6k RPM  244v   243v   234v
 
 I grabbed a program at random an it turned out to be engraving my
 company logo at 6k RPM. Now mind you this was not 0 to 6k but 0 to 2k
 with a 0.09 second pause between 100 RPM increases up to 6k. To my
 surprise the program ran to the end without a fault including rapids at
 295IPM on the Z axis. When I go to town I'm going to snatch up a few
 more caps to play with and bump up A-C a bit more to try and even it
 out. This will at least allow me to make parts for the time being until
 I either get an isolation transformer or generator. The interesting
 thing that I discovered is if I start up the Samson lathe with the 611
 on I get a fault and have to reset the drive. This leads my tiny brain
 to think that it is a voltage drop to some degree that is tripping out
 the 611... what do you guys think? When my neighbor gets around to
 showing me how to store the traces in the scope I'll try and capture the
 wave form when this happens.
 
That is certainly progress in the right direction, John.  You can actually 
get money making work done.  And that I believe is the object of this 
exercise, is it not?

 Thanks for all the help and ideas.
 
 John

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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My web page: http://coyoteden.dyndns-free.com:85/gene
I waited and waited and when no message came I knew it must be from you.

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread Jon Elson
John Thornton wrote:
 RPC only running AB=245 BC=253 AC=253
 With the BP 308 (Simodrive 611) powered up AB=245 BC=245 AC=245
 With the Samson 7.5hp manual lathe spindle at 660 RPM AB=244 BC=232
 Adding the 308's spindle at 1000 RPM AB=244 BC=234 AC=229
 Ramping up to 3000 RPM on the 308's spindle AB=244 BC=234 AC=227

 So it appears I need to do a bit more tuning with the caps as the load 
 is dragging down the voltage on the generated leg. Interestingly with 
 the Samson running the BP 308 would start from 0 to a higher RPM than 
 with it off even though the voltage had been pulled down by the Samson's 
 spindle.
   
Yup, you need a setting that gives the best balance over a RANGE of 
loads, from
no-load to worst-case.  Adding the Samson lathe is essentially adding 
another
large idler motor, and may improve the balance under the worst-case load.

If you can get the generated leg to sag less under this load without 
surging too
high at no-load, you may solve the problem.

Jon

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[Emc-users] G92

2012-05-31 Thread mjb1416
I've written a subroutine that starts

G92 X0 Y0

performs a task at the current location and ends

G92.2

I can the go to a locaction and call the subroutine.

This all works as expected, but I've read that using G92 is not a good idea.  
Is there a better way?

Mike


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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread Jon Elson
John Thornton wrote:
  The interesting 
 thing that I discovered is if I start up the Samson lathe with the 611 
 on I get a fault and have to reset the drive. This leads my tiny brain 
 to think that it is a voltage drop to some degree that is tripping out 
 the 611... what do you guys think? When my neighbor gets around to 
 showing me how to store the traces in the scope I'll try and capture the 
 wave form when this happens.
   
The sagging of the A-C voltage under load and the trip when starting the 
lathe
point in the same direction.  If the Simodrive has individual sensing of 
each
line, it may be detecting that one is too low.  Otherwise, it may be 
detecting
too much ripple on the DC bus, as it doesn't get much charge from the
sagged line.  It is possible the DC filter caps are going out, and 
replacing these
caps would make it run reliably even as is.

Jon

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread Jon Elson
John Thornton wrote:
 $64 question will the isolation transformer do the same thing the 7.5hp 
 spindle motor is doing on the Samson?
   
No, I do not think so.  You may be able to tune this better with caps so 
the generated leg
runs a bit high at no load, and sags less at high load, and that may 
keep the control
happy.  Or, you may need to add another idler motor to the system.

Re. my comment about the filter caps.  Has this problem slowly been getting
worse over time - like a few years?  If so, then it strongly suggests 
that the
filter caps are going out, slowly.  How old is this machine?

Jon

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread Les Newell
Are the servo drives 3-phase as well? If not it may be cheaper to 
replace the spindle drive with one that is a bit less touchy. My 
Colchester Triumph 2000 CNC lathe has an inverter designed to run off 
415V 3-ph. I use a step-up transformer to take my 230V single phase 
mains up to 415V single phase. I just feed two of the phase inputs and 
leave the third unconnected. You do need to derate the inverter if you 
do this as it stresses the filter capacitors and input rectifier. I 
never use full spindle power (10hp) so I get away with using the 
original inverter. I also need to limit the spindle acceleration in top 
gear with a 10 chuck otherwise I blow my main fuse. This setup has been 
working for 2+ years with no problems.

Another, rather expensive, solution is to use an inverter plus a 
sinewave filter. This produces almost perfect 3-phase. These inverters 
are 240V in, 415 out but I am sure they are also available 110V in or 
whatever your local voltage is. 
http://stores.ebay.co.uk/Drives-Direct-Inverters-LTD/DIGITAL-240-TO-415-INVERTERS-/_i.html?_fsub=5_sid=60949062_trksid=p4634.c0.m322.
 
The sine wave filters clean up the inverter output and output a waveform 
that is nearly as clean as proper 3-ph mains.

 It is possible the DC filter caps are going out, and
 replacing these caps would make it run reliably even as is.

That is a possibility that is worth investigating. Some drive 
manufacturers even recommend changing these periodically.

Les


On 31/05/2012 18:27, Jon Elson wrote:
 The sagging of the A-C voltage under load and the trip when starting the
 lathe
 point in the same direction.  If the Simodrive has individual sensing of
 each
 line, it may be detecting that one is too low.  Otherwise, it may be
 detecting
 too much ripple on the DC bus, as it doesn't get much charge from the
 sagged line.  It is possible the DC filter caps are going out, and
 replacing these
 caps would make it run reliably even as is.

 Jon



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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread Dave
On 5/31/2012 1:33 PM, Jon Elson wrote:
 John Thornton wrote:

 $64 question will the isolation transformer do the same thing the 7.5hp
 spindle motor is doing on the Samson?

  
 No, I do not think so.  You may be able to tune this better with caps so
 the generated leg
 runs a bit high at no load, and sags less at high load, and that may
 keep the control
 happy.  Or, you may need to add another idler motor to the system.

 Re. my comment about the filter caps.  Has this problem slowly been getting
 worse over time - like a few years?  If so, then it strongly suggests
 that the
 filter caps are going out, slowly.  How old is this machine?

 Jon

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I think that John swapped out the caps in this power supply when he 
first got this machine and starting having problems.

With all of the hybrid cars running around these days, I wonder if it 
wouldn't be possible to tap into the car's DC bus, attach an inverter 
and come up with an handy 25 KW or so 3 phase power supply.

That might convince me that a hybrid vehicle could actually be useful.

I think that some of these hybrids are running on 300+ volt DC bus systems.

For now a diesel generator might be cheaper,  but sooner or later these 
hybrids are going to be coming down in price as the gloss wears off and 
the vehicles age.


Dave

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Re: [Emc-users] G92

2012-05-31 Thread andy pugh
On 31 May 2012 18:29,  mjb1...@gmail.com wrote:

 This all works as expected, but I've read that using G92 is not a good idea.

I wonder why?

There is the option of coding your pattern as relative moves, I suppose.
But I use G92.

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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
I might be able to scrounge another 240-480 transformer and put it with 
the one I have to get back to 240... do you think they need to be 
similar in size?

John

On 5/31/2012 11:28 AM, Dave wrote:
 Looks to me like it is more like a $1264 question.  ;-)

 I don't know.   That's why I would try and borrow one first.

 Know of any plants where you do work that has a spare transformer lying
 around?

 I've put a couple of them together before to get the right voltage..  IE
 240 to 480 and then 480 to 380 etc.

 Dave

 On 5/31/2012 12:06 PM, John Thornton wrote:
 I just ran another program to drill and tap a slew of holes in a 1/2
 steel plate with no problems except for I picked the 5/16-18 tap and
 drill for the 1/4-20 holes and proceeded to tap all 8 of them at the 20
 TPI pitch... no biggie I'll tap them out to 3/8 and plug them and tap
 them over again.

 $64 question will the isolation transformer do the same thing the 7.5hp
 spindle motor is doing on the Samson?

 John

 On 5/31/2012 9:43 AM, Dave wrote:

 You are probably right. When the drive load surges it is likely faulting
 out on what it thinks is a lost phase or phase undervoltage.

 It might be interesting is to run this test again and put a clamp on
 ammeter on each leg feeding your Mill and see how balanced the currents
 are.

 I have never really had any problem with my phase converter running
 loads so I haven't paid much attention to it, but I think I only have
 run capacitors connected between one phase and the made up phase.   I
 know I don't have any
 between both of the two original phases.   I was always more concerned
 about the current balance between phases than voltages.   The voltages
 have always been  within reason ( as I recall ).   But then this is one
 of those things that I don't pay much attention to unless it isn't working.

 I suspect that the 611 is expecting a stiff power supply - which most 3
 phase services can provide.  If you have a large pulley you can attach
 to your phase converter motor shaft to add inertia to the rotor, you
 might want to attach it.  It would help the motor supply surge current
 to the 611 drive.

 Dave



 On 5/31/2012 10:04 AM, John Thornton wrote:

 A little update this morning after last night's experiments I built on
 that a bit this morning. I upped the MFD's on the B-C and A-C caps a
 little at a time till I got close to what I think I wanted in voltage.
 This is what I ended up with...

 Phase === A-BB-CA-C
 Caps   50MFD  100MFD 220MFd
 RFC on 246v   263v   271v
 Samson @440 RPM246v   247v   249v
 611 Drive on   245v   243v   241v
 Engraving @6k RPM  244v   243v   234v

 I grabbed a program at random an it turned out to be engraving my
 company logo at 6k RPM. Now mind you this was not 0 to 6k but 0 to 2k
 with a 0.09 second pause between 100 RPM increases up to 6k. To my
 surprise the program ran to the end without a fault including rapids at
 295IPM on the Z axis. When I go to town I'm going to snatch up a few
 more caps to play with and bump up A-C a bit more to try and even it
 out. This will at least allow me to make parts for the time being until
 I either get an isolation transformer or generator. The interesting
 thing that I discovered is if I start up the Samson lathe with the 611
 on I get a fault and have to reset the drive. This leads my tiny brain
 to think that it is a voltage drop to some degree that is tripping out
 the 611... what do you guys think? When my neighbor gets around to
 showing me how to store the traces in the scope I'll try and capture the
 wave form when this happens.

 Thanks for all the help and ideas.

 John

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
Are you tapering the slots so the edges are perpendicular to the center? 
BTW, 60 slots with the subroutine is a piece of cake. If you can come up 
with the code to do one slot I can paste it in my subroutine and send it 
back.

John

On 5/31/2012 11:46 AM, gene heskett wrote:
 On Thursday, May 31, 2012 11:28:24 AM John Thornton did opine:

 I'm sure fresh bearings would help the 15hp and it is a heavy duty TEFC
 motor. I might pull it apart today and order some new ones...

 I didn't measure the temperature of the 10hp and only ran a few minutes
 but I'll keep an eye on it.

 I didn't ask for taps on the transformer but it won't hurt to find out
 the price. Input taps for 220 and 240?
 Since the existing autoformer has taps for 208, 220 and 240, I'd say an
 extra at 220, so you could use it for a 220 to 240 step up, or conversely
 swap primary  secondary  use it for a 240 to 220 step down would cover
 the options nicely when combined with the autoformers own taps.

 The N terminal on the existing autoformer can then be taken back to neutral
 in the service, thereby forcing the secondary side to become neutral
 referenced.  If this tranny comes with N connections on both windings, the
 N connection on whatever winding is used for drive to the existing
 autoformer could also be tied to this neutral run, but that would be more
 for correctness than any real advantage since it's the N terminal of the
 OEM autoformer that counts here.

 I'd check my copy of the NEC, but it's either grown legs or belonged to the
 tv station.  In any event its a '98 issue and could be obsolete.  I haven't
 stumbled over it in 3 or 4 years.

 How is the encoder disk coming along?

 John

 On 5/31/2012 7:21 AM, gene heskett wrote:
 So-so. I, took that printout out there yesterday, but being somewhat fam
 with the old code, and having a supply of #58  #60 pcb drills, I massaged
 that code for the smaller bits and tried to make a 60 slot encoder, then,
 trying to get the exec time down (its about 2.75 hours with that small a
 bit) I pushed too hard  broke the last #58, so I slowed down a bit more.
 So I've broken about $35 worth of bits now to get one poorly cut disk.  I
 added a duty cycle fudge value where the original code just divided by 2.0.

 Since mulls are faster, the disk I made yesterday now has a mull by
 duty_cycle, with duty cycle at .45.  Next one will be at .40 to equalize
 the opto outputs to 50%, they were about 57/43 when I put it on the lathe.

 I have the A/B slot ring about correct if I reduce the duty cycle from .45
 to .40, I should get pretty close to a 50% duty cycle out of the opto
 devices.  I can bend them back and forth perhaps 10 thou to fine tune the
 quadrature timing, or adjust the slot count one way or the other by one
 count.  But I think I am going to have to dig another 5 thou deeper into
 the piece of oil soaked oak used for sacrificial in order to remove the
 last vestiges of the fact that its not an end mill, but a drill bit with
 fairly steep angles. It left a fin at the bottom of the slot.

 Going from 39 to 60 slots, I had to adjust the encoder's scale  negate it
 but that was half expected.  And I have too much gain, the speed is hunting
 about 10%.

 Then, I am going to have to separate the slot cutting and inner hole cutout
 from each other in the codes looping so this thinner stuff has less
 opportunity to flex, and after fighting with the index slot, trying to
 maintain its tapered shape, it occurred to me that a simple slot perhaps a
 thou wider than the bit itself is all that needs since I don't think it
 needs a specific timeing reference the A/B slot ring. So that is the next
 change for this code. The .001 off line movement there is about the limit
 of my mill, but would be intended to assure that only one edge of the drill
 is doing the cutting. When both edges cut, the cut isn't as clean as the
 bit flexes.  I ordered another 5 pack of each bit size yesterday. $89.

 Another thing that I question is the math that does the tapering of the
 slots, I have a feeling its not quite right, but cannot put my finger on
 it.  That is about a screen full of code in vim all by itself just to make
 the 5 moves that carve the slot at each depth increment, and the last
 movement should be to the origin of the end of the first movement, but
 there is a small gap when you zoom in the backplot to look at slot 0 and
 the index or to any individual slot.  The error is at least consistent
 though so should be fixable.

 I haven't started on that yet for today, I need to make a trip out to get
 some blood pressure  anti-sugar pills  some groceries first.  And since
 the temps are decent, I need to fire up the weed eater  finish trimming my
 jungle too.  And when I do get to the shop, from the looks of things in the
 mills head, I need to replace one of those plastic gears, a hub is starting
 to break out and the gear rim is flopping up  down about 1/16 with
 attendant rattling noises.  There was, 10 

Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
Well that and for fun too... but I do have a backlog of money to make...

John

On 5/31/2012 11:56 AM, gene heskett wrote:
 On Thursday, May 31, 2012 12:53:37 PM John Thornton did opine:

 A little update this morning after last night's experiments I built on
 that a bit this morning. I upped the MFD's on the B-C and A-C caps a
 little at a time till I got close to what I think I wanted in voltage.
 This is what I ended up with...

 Phase ===  A-BB-CA-C
 Caps   50MFD  100MFD 220MFd
 RFC on 246v   263v   271v
 Samson @440 RPM246v   247v   249v
 611 Drive on   245v   243v   241v
 Engraving @6k RPM  244v   243v   234v

 I grabbed a program at random an it turned out to be engraving my
 company logo at 6k RPM. Now mind you this was not 0 to 6k but 0 to 2k
 with a 0.09 second pause between 100 RPM increases up to 6k. To my
 surprise the program ran to the end without a fault including rapids at
 295IPM on the Z axis. When I go to town I'm going to snatch up a few
 more caps to play with and bump up A-C a bit more to try and even it
 out. This will at least allow me to make parts for the time being until
 I either get an isolation transformer or generator. The interesting
 thing that I discovered is if I start up the Samson lathe with the 611
 on I get a fault and have to reset the drive. This leads my tiny brain
 to think that it is a voltage drop to some degree that is tripping out
 the 611... what do you guys think? When my neighbor gets around to
 showing me how to store the traces in the scope I'll try and capture the
 wave form when this happens.

 That is certainly progress in the right direction, John.  You can actually
 get money making work done.  And that I believe is the object of this
 exercise, is it not?

 Thanks for all the help and ideas.

 John
 Cheers, Gene

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
Not too long ago I replaced every cap in the infeed unit, so I know they 
are all fresh.

John

On 5/31/2012 12:27 PM, Jon Elson wrote:
 John Thornton wrote:
   The interesting
 thing that I discovered is if I start up the Samson lathe with the 611
 on I get a fault and have to reset the drive. This leads my tiny brain
 to think that it is a voltage drop to some degree that is tripping out
 the 611... what do you guys think? When my neighbor gets around to
 showing me how to store the traces in the scope I'll try and capture the
 wave form when this happens.

 The sagging of the A-C voltage under load and the trip when starting the
 lathe
 point in the same direction.  If the Simodrive has individual sensing of
 each
 line, it may be detecting that one is too low.  Otherwise, it may be
 detecting
 too much ripple on the DC bus, as it doesn't get much charge from the
 sagged line.  It is possible the DC filter caps are going out, and
 replacing these
 caps would make it run reliably even as is.

 Jon

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Re: [Emc-users] G92

2012-05-31 Thread John Thornton
Dunno where you read that but I use G92 for every cutting operation on 
my plasma table... making sure to clear them when done. I jog to the 
start point and that becomes XY 0 for the duration of the cut.

John

On 5/31/2012 12:29 PM, mjb1...@gmail.com wrote:
 I've written a subroutine that starts

 G92 X0 Y0

 performs a task at the current location and ends

 G92.2

 I can the go to a locaction and call the subroutine.

 This all works as expected, but I've read that using G92 is not a good idea.  
 Is there a better way?

 Mike


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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread John Thornton
I'm not sure what the drives are as they are all in one modular unit and 
have interconnecting communications between the infeed unit and all the 
drives. My local voltage is 240 on the mains with 120 to neutral. I've 
not seen any inverters designed to take single phase in larger than 3hp, 
I have in the past long ago do the single phase in three phase out trick 
on over sized inverters.

John

On 5/31/2012 12:55 PM, Les Newell wrote:
 Are the servo drives 3-phase as well? If not it may be cheaper to
 replace the spindle drive with one that is a bit less touchy. My
 Colchester Triumph 2000 CNC lathe has an inverter designed to run off
 415V 3-ph. I use a step-up transformer to take my 230V single phase
 mains up to 415V single phase. I just feed two of the phase inputs and
 leave the third unconnected. You do need to derate the inverter if you
 do this as it stresses the filter capacitors and input rectifier. I
 never use full spindle power (10hp) so I get away with using the
 original inverter. I also need to limit the spindle acceleration in top
 gear with a 10 chuck otherwise I blow my main fuse. This setup has been
 working for 2+ years with no problems.

 Another, rather expensive, solution is to use an inverter plus a
 sinewave filter. This produces almost perfect 3-phase. These inverters
 are 240V in, 415 out but I am sure they are also available 110V in or
 whatever your local voltage is.
 http://stores.ebay.co.uk/Drives-Direct-Inverters-LTD/DIGITAL-240-TO-415-INVERTERS-/_i.html?_fsub=5_sid=60949062_trksid=p4634.c0.m322.
 The sine wave filters clean up the inverter output and output a waveform
 that is nearly as clean as proper 3-ph mains.

 It is possible the DC filter caps are going out, and
 replacing these caps would make it run reliably even as is.
 That is a possibility that is worth investigating. Some drive
 manufacturers even recommend changing these periodically.

 Les


 On 31/05/2012 18:27, Jon Elson wrote:
 The sagging of the A-C voltage under load and the trip when starting the
 lathe
 point in the same direction.  If the Simodrive has individual sensing of
 each
 line, it may be detecting that one is too low.  Otherwise, it may be
 detecting
 too much ripple on the DC bus, as it doesn't get much charge from the
 sagged line.  It is possible the DC filter caps are going out, and
 replacing these
 caps would make it run reliably even as is.

 Jon


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Re: [Emc-users] G92

2012-05-31 Thread Viesturs Lācis
Little OT, regarding homepage: I got curious to find out, what exactly
does G92 do and went to search the web.
I found out that this page is not accessible:
http://linuxcnc.org/docs/html/gcode_main.html

Is the link not correct or is there something wrong?

Viesturs

2012/5/31 John Thornton bjt...@gmail.com:
 Dunno where you read that but I use G92 for every cutting operation on
 my plasma table... making sure to clear them when done. I jog to the
 start point and that becomes XY 0 for the duration of the cut.

 John

 On 5/31/2012 12:29 PM, mjb1...@gmail.com wrote:
 I've written a subroutine that starts

 G92 X0 Y0

 performs a task at the current location and ends

 G92.2

 I can the go to a locaction and call the subroutine.

 This all works as expected, but I've read that using G92 is not a good idea. 
  Is there a better way?

 Mike


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Re: [Emc-users] G92

2012-05-31 Thread John Thornton
That is a very old link and is no longer there. The online docs are here:

http://linuxcnc.org/index.php/english/documentation

On 5/31/2012 2:37 PM, Viesturs Lācis wrote:
 Little OT, regarding homepage: I got curious to find out, what exactly
 does G92 do and went to search the web.
 I found out that this page is not accessible:
 http://linuxcnc.org/docs/html/gcode_main.html

 Is the link not correct or is there something wrong?

 Viesturs

 2012/5/31 John Thorntonbjt...@gmail.com:
 Dunno where you read that but I use G92 for every cutting operation on
 my plasma table... making sure to clear them when done. I jog to the
 start point and that becomes XY 0 for the duration of the cut.

 John

 On 5/31/2012 12:29 PM, mjb1...@gmail.com wrote:
 I've written a subroutine that starts

 G92 X0 Y0

 performs a task at the current location and ends

 G92.2

 I can the go to a locaction and call the subroutine.

 This all works as expected, but I've read that using G92 is not a good 
 idea.  Is there a better way?

 Mike


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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread Dave
They really don't have to be, but they should probably both be larger 
than 10 KVA.  If you have one that was 30 KVA and another that was 
10KVA, I wouldn't hesitate to hook them together for a test.

Although if you can trip out your 611 with only the spindle running and 
ramping up slowly,  even a couple of 7.5 KVA transformers would probably 
prove out the situation one way or another.

Dave

On 5/31/2012 3:15 PM, John Thornton wrote:
 I might be able to scrounge another 240-480 transformer and put it with
 the one I have to get back to 240... do you think they need to be
 similar in size?

 John

 On 5/31/2012 11:28 AM, Dave wrote:

 Looks to me like it is more like a $1264 question.  ;-)

 I don't know.   That's why I would try and borrow one first.

 Know of any plants where you do work that has a spare transformer lying
 around?

 I've put a couple of them together before to get the right voltage..  IE
 240 to 480 and then 480 to 380 etc.

 Dave

 On 5/31/2012 12:06 PM, John Thornton wrote:
  
 I just ran another program to drill and tap a slew of holes in a 1/2
 steel plate with no problems except for I picked the 5/16-18 tap and
 drill for the 1/4-20 holes and proceeded to tap all 8 of them at the 20
 TPI pitch... no biggie I'll tap them out to 3/8 and plug them and tap
 them over again.

 $64 question will the isolation transformer do the same thing the 7.5hp
 spindle motor is doing on the Samson?

 John

 On 5/31/2012 9:43 AM, Dave wrote:


 You are probably right. When the drive load surges it is likely faulting
 out on what it thinks is a lost phase or phase undervoltage.

 It might be interesting is to run this test again and put a clamp on
 ammeter on each leg feeding your Mill and see how balanced the currents
 are.

 I have never really had any problem with my phase converter running
 loads so I haven't paid much attention to it, but I think I only have
 run capacitors connected between one phase and the made up phase.   I
 know I don't have any
 between both of the two original phases.   I was always more concerned
 about the current balance between phases than voltages.   The voltages
 have always been  within reason ( as I recall ).   But then this is one
 of those things that I don't pay much attention to unless it isn't working.

 I suspect that the 611 is expecting a stiff power supply - which most 3
 phase services can provide.  If you have a large pulley you can attach
 to your phase converter motor shaft to add inertia to the rotor, you
 might want to attach it.  It would help the motor supply surge current
 to the 611 drive.

 Dave



 On 5/31/2012 10:04 AM, John Thornton wrote:

  
 A little update this morning after last night's experiments I built on
 that a bit this morning. I upped the MFD's on the B-C and A-C caps a
 little at a time till I got close to what I think I wanted in voltage.
 This is what I ended up with...

 Phase ===  A-BB-CA-C
 Caps   50MFD  100MFD 220MFd
 RFC on 246v   263v   271v
 Samson @440 RPM246v   247v   249v
 611 Drive on   245v   243v   241v
 Engraving @6k RPM  244v   243v   234v

 I grabbed a program at random an it turned out to be engraving my
 company logo at 6k RPM. Now mind you this was not 0 to 6k but 0 to 2k
 with a 0.09 second pause between 100 RPM increases up to 6k. To my
 surprise the program ran to the end without a fault including rapids at
 295IPM on the Z axis. When I go to town I'm going to snatch up a few
 more caps to play with and bump up A-C a bit more to try and even it
 out. This will at least allow me to make parts for the time being until
 I either get an isolation transformer or generator. The interesting
 thing that I discovered is if I start up the Samson lathe with the 611
 on I get a fault and have to reset the drive. This leads my tiny brain
 to think that it is a voltage drop to some degree that is tripping out
 the 611... what do you guys think? When my neighbor gets around to
 showing me how to store the traces in the scope I'll try and capture the
 wave form when this happens.

 Thanks for all the help and ideas.

 John

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Re: [Emc-users] G92

2012-05-31 Thread Viesturs Lācis
Thank You!
Any chance to put redirect or something? I was brought to that link by goole

Viesturs

2012/5/31 John Thornton bjt...@gmail.com:
 That is a very old link and is no longer there. The online docs are here:

 http://linuxcnc.org/index.php/english/documentation

 On 5/31/2012 2:37 PM, Viesturs Lācis wrote:
 Little OT, regarding homepage: I got curious to find out, what exactly
 does G92 do and went to search the web.
 I found out that this page is not accessible:
 http://linuxcnc.org/docs/html/gcode_main.html

 Is the link not correct or is there something wrong?

 Viesturs

 2012/5/31 John Thorntonbjt...@gmail.com:
 Dunno where you read that but I use G92 for every cutting operation on
 my plasma table... making sure to clear them when done. I jog to the
 start point and that becomes XY 0 for the duration of the cut.

 John

 On 5/31/2012 12:29 PM, mjb1...@gmail.com wrote:
 I've written a subroutine that starts

 G92 X0 Y0

 performs a task at the current location and ends

 G92.2

 I can the go to a locaction and call the subroutine.

 This all works as expected, but I've read that using G92 is not a good 
 idea.  Is there a better way?

 Mike


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Re: [Emc-users] G92

2012-05-31 Thread Mike Bennett
It was this thread that made me question it:

http://www.cnczone.com/forums/haas_mills/22872-g92.html

I was also confused by the tutorial for CNC Simulator

http://cncsimulator.com/blog/?page_id=102

This starts a program 

G92 X30 Y30 Z20
T1 M6
G0 X15 Y15 Z2

Assuming the simulator starts at machine X0 Y0 X0

I think this should take you to machine X-15 Y-15 Z-18

Unless I've misunderstood G92 I think the simulator is wrong.

Mike







On 31 May 2012, at 20:37, Viesturs Lācis viesturs.la...@gmail.com wrote:

 Little OT, regarding homepage: I got curious to find out, what exactly
 does G92 do and went to search the web.
 I found out that this page is not accessible:
 http://linuxcnc.org/docs/html/gcode_main.html
 
 Is the link not correct or is there something wrong?
 
 Viesturs
 
 2012/5/31 John Thornton bjt...@gmail.com:
 Dunno where you read that but I use G92 for every cutting operation on
 my plasma table... making sure to clear them when done. I jog to the
 start point and that becomes XY 0 for the duration of the cut.
 
 John
 
 On 5/31/2012 12:29 PM, mjb1...@gmail.com wrote:
 I've written a subroutine that starts
 
 G92 X0 Y0
 
 performs a task at the current location and ends
 
 G92.2
 
 I can the go to a locaction and call the subroutine.
 
 This all works as expected, but I've read that using G92 is not a good 
 idea.  Is there a better way?
 
 Mike
 
 
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Re: [Emc-users] G92

2012-05-31 Thread John Thornton
That is just stale goo cash I assume... none of the old links are any 
good due to the restructuring of the manuals for 2.5.

Best is to use the goo site search like this G21 site:linuxcnc.org

John

On 5/31/2012 3:29 PM, Viesturs Lācis wrote:
 Thank You!
 Any chance to put redirect or something? I was brought to that link by goole

 Viesturs

 2012/5/31 John Thorntonbjt...@gmail.com:
 That is a very old link and is no longer there. The online docs are here:

 http://linuxcnc.org/index.php/english/documentation

 On 5/31/2012 2:37 PM, Viesturs Lācis wrote:
 Little OT, regarding homepage: I got curious to find out, what exactly
 does G92 do and went to search the web.
 I found out that this page is not accessible:
 http://linuxcnc.org/docs/html/gcode_main.html

 Is the link not correct or is there something wrong?

 Viesturs

 2012/5/31 John Thorntonbjt...@gmail.com:
 Dunno where you read that but I use G92 for every cutting operation on
 my plasma table... making sure to clear them when done. I jog to the
 start point and that becomes XY 0 for the duration of the cut.

 John

 On 5/31/2012 12:29 PM, mjb1...@gmail.com wrote:
 I've written a subroutine that starts

 G92 X0 Y0

 performs a task at the current location and ends

 G92.2

 I can the go to a locaction and call the subroutine.

 This all works as expected, but I've read that using G92 is not a good 
 idea.  Is there a better way?

 Mike


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Re: [Emc-users] G92

2012-05-31 Thread John Thornton
yea, non of those pertain to LinuxCNC... I have started a LinuxCNC G 
code tutorial but it is in it's quite small but is for LinuxCNC exclusively.

John

On 5/31/2012 3:43 PM, Mike Bennett wrote:
 It was this thread that made me question it:

 http://www.cnczone.com/forums/haas_mills/22872-g92.html

 I was also confused by the tutorial for CNC Simulator

 http://cncsimulator.com/blog/?page_id=102

 This starts a program

 G92 X30 Y30 Z20
 T1 M6
 G0 X15 Y15 Z2

 Assuming the simulator starts at machine X0 Y0 X0

 I think this should take you to machine X-15 Y-15 Z-18

 Unless I've misunderstood G92 I think the simulator is wrong.

 Mike







 On 31 May 2012, at 20:37, Viesturs Lācisviesturs.la...@gmail.com  wrote:

 Little OT, regarding homepage: I got curious to find out, what exactly
 does G92 do and went to search the web.
 I found out that this page is not accessible:
 http://linuxcnc.org/docs/html/gcode_main.html

 Is the link not correct or is there something wrong?

 Viesturs

 2012/5/31 John Thorntonbjt...@gmail.com:
 Dunno where you read that but I use G92 for every cutting operation on
 my plasma table... making sure to clear them when done. I jog to the
 start point and that becomes XY 0 for the duration of the cut.

 John

 On 5/31/2012 12:29 PM, mjb1...@gmail.com wrote:
 I've written a subroutine that starts

 G92 X0 Y0

 performs a task at the current location and ends

 G92.2

 I can the go to a locaction and call the subroutine.

 This all works as expected, but I've read that using G92 is not a good 
 idea.  Is there a better way?

 Mike


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Re: [Emc-users] G92

2012-05-31 Thread Mike Bennett
Indeed.

As G92 does what it says on the LinuxCNC tin, I plan to keep on using it.  I'll 
probably end up rebuilding my Windows PC so I can dual boot and use LinuxCNC as 
my simulator.

Mike



On 31 May 2012, at 22:00, John Thornton bjt...@gmail.com wrote:

 yea, non of those pertain to LinuxCNC... I have started a LinuxCNC G 
 code tutorial but it is in it's quite small but is for LinuxCNC exclusively.
 
 John
 
 On 5/31/2012 3:43 PM, Mike Bennett wrote:
 It was this thread that made me question it:
 
 http://www.cnczone.com/forums/haas_mills/22872-g92.html
 
 I was also confused by the tutorial for CNC Simulator
 
 http://cncsimulator.com/blog/?page_id=102
 
 This starts a program
 
 G92 X30 Y30 Z20
 T1 M6
 G0 X15 Y15 Z2
 
 Assuming the simulator starts at machine X0 Y0 X0
 
 I think this should take you to machine X-15 Y-15 Z-18
 
 Unless I've misunderstood G92 I think the simulator is wrong.
 
 Mike
 
 
 
 
 
 
 
 On 31 May 2012, at 20:37, Viesturs Lācisviesturs.la...@gmail.com  wrote:
 
 Little OT, regarding homepage: I got curious to find out, what exactly
 does G92 do and went to search the web.
 I found out that this page is not accessible:
 http://linuxcnc.org/docs/html/gcode_main.html
 
 Is the link not correct or is there something wrong?
 
 Viesturs
 
 2012/5/31 John Thorntonbjt...@gmail.com:
 Dunno where you read that but I use G92 for every cutting operation on
 my plasma table... making sure to clear them when done. I jog to the
 start point and that becomes XY 0 for the duration of the cut.
 
 John
 
 On 5/31/2012 12:29 PM, mjb1...@gmail.com wrote:
 I've written a subroutine that starts
 
 G92 X0 Y0
 
 performs a task at the current location and ends
 
 G92.2
 
 I can the go to a locaction and call the subroutine.
 
 This all works as expected, but I've read that using G92 is not a good 
 idea.  Is there a better way?
 
 Mike
 
 
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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread gene heskett
On Thursday, May 31, 2012 11:27:21 PM John Thornton did opine:

 I might be able to scrounge another 240-480 transformer and put it with
 the one I have to get back to 240... do you think they need to be
 similar in size?
 

Only to the extent that the smaller one is big enough, John.

[...]

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Just about every computer on the market today runs Unix, except the Mac
(and nobody cares about it).
-- Bill Joy 6/21/85

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Re: [Emc-users] Commutating Reactor

2012-05-31 Thread gene heskett
On Thursday, May 31, 2012 11:29:49 PM John Thornton did opine:

 Are you tapering the slots so the edges are perpendicular to the center?

That was I believe the general idea, John.

I have the next one about 1/3rd done, but the run time is nearly 4 hours as 
I had to slow it because I could see the bit flexing a few thou.  When my 
back gave out just now I hit the pause button while the bit was at SafeZ, 
put the spindle controller in manual at zero speed, blew that last passes 
oil  debris off it, its looking great, and turned off the lights for the 
night.

 BTW, 60 slots with the subroutine is a piece of cake. If you can come up
 with the code to do one slot I can paste it in my subroutine and send it
 back.
 
 John

There's stuff in it that isn't now used, but I just put a copy of whats 
running right now on my web page, under Genes-os9-stf/eagle/genes-
encoder.ngc

Part of the run time is the sheet is warping when I cut off a piece, so I 
have to use a total cut depth that is about 2.5x as thick as the alu, and 
let it nibble on the oil soaked oak sacrificial pad under it.

Thanks John.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Just about every computer on the market today runs Unix, except the Mac
(and nobody cares about it).
-- Bill Joy 6/21/85

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