Re: [Emc-users] Rotary stage

2013-11-07 Thread andy pugh
On 7 November 2013 00:09, andy pugh bodge...@gmail.com wrote:

 IGES file: http://www.bodgesoc.org/cycloidal.igs

This file has now been updated with the adjustable-throw eccentric
(using a vernier-hole arrangement it allows adjustment in 4um
increments (.00016)
Also there is now a http://www.bodgesoc.org/cycloidal.stp for those
for whom the STEP format is better.

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Re: [Emc-users] Rotary stage

2013-11-06 Thread andy pugh
On 4 November 2013 00:03, Florian Rist fr...@fs.tum.de wrote:

 Hmm, so I don't get it. The ratio is almost one so, right?

I made an animation to demonstrate the concept:
http://youtu.be/VrvwlPxRhKU

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Re: [Emc-users] Rotary stage

2013-11-06 Thread Gene Heskett
On Wednesday 06 November 2013 16:02:21 andy pugh did opine:

 On 4 November 2013 00:03, Florian Rist fr...@fs.tum.de wrote:
  Hmm, so I don't get it. The ratio is almost one so, right?
 
 I made an animation to demonstrate the concept:
 http://youtu.be/VrvwlPxRhKU

That sure looks doable.  And scalable to any size.  And with that many 
teeth engaged at once, it should be essentially unbreakable and very low 
lash if properly adjusted with the wedges.  They, I assume actually adjust 
the eccentricity of inner gear?

Cheers, Gene
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Re: [Emc-users] Rotary stage

2013-11-06 Thread andy pugh
On 6 November 2013 21:08, Gene Heskett ghesk...@wdtv.com wrote:

 That sure looks doable.  And scalable to any size.  And with that many
 teeth engaged at once, it should be essentially unbreakable and very low
 lash if properly adjusted with the wedges.  They, I assume actually adjust
 the eccentricity of inner gear?

No, those adjust the play in the anti-rotation cruciform part.
Old-school tapered gibs. I was seriously considering dovetail slides
but I think that might make assembly harder than necessary.

Eccentricity could be adjusted by a second, thin, static eccentric
round the main one.

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Re: [Emc-users] Rotary stage

2013-11-06 Thread Gene Heskett
On Wednesday 06 November 2013 17:58:53 andy pugh did opine:

 On 6 November 2013 21:08, Gene Heskett ghesk...@wdtv.com wrote:
  That sure looks doable.  And scalable to any size.  And with that many
  teeth engaged at once, it should be essentially unbreakable and very
  low lash if properly adjusted with the wedges.  They, I assume
  actually adjust the eccentricity of inner gear?
 
 No, those adjust the play in the anti-rotation cruciform part.
 Old-school tapered gibs. I was seriously considering dovetail slides
 but I think that might make assembly harder than necessary.
 
 Eccentricity could be adjusted by a second, thin, static eccentric
 round the main one.

Ok, I wondered about that since the animation doesn't show that at all 
well.  I'd have to assume a narrow shoulder, drilled for a setscrew or 2 to 
lock the adjustment of this outer eccentric to the inner one the motor is 
driving.

Tapered gibs, which can be power driven in both directions should be quite 
suitable since thats a large area wear point with not very heavy loading.

Has trial code to carve been composed yet?

And has it been analyzed for back driving ease or difficulty?  Given low 
friction, and dual eccentrics at each corner driven in unison, it does 
appear to be both pretty efficient, and back drivable to me.

As you can see, I am drooling about its possibilities.  And I have a stock 
of 1/2 x 4 7078T6 for the exterior frame sandwich. ;-)

Cheers, Gene
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Re: [Emc-users] Rotary stage

2013-11-06 Thread andy pugh
On 6 November 2013 23:14, Gene Heskett ghesk...@wdtv.com wrote:

 Eccentricity could be adjusted by a second, thin, static eccentric
 round the main one.

 Ok, I wondered about that since the animation doesn't show that at all

It's not there to show :-)

 Has trial code to carve been composed yet?

I only designed it this lunchtime (I admit that my lunch break became
rather extended)

 And has it been analyzed for back driving ease or difficulty?

No, it was designed entirely from the point of view of what needle
roller cages exist and What looks about right

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Re: [Emc-users] Rotary stage

2013-11-06 Thread andy pugh
On 6 November 2013 23:14, Gene Heskett ghesk...@wdtv.com wrote:

 Has trial code to carve been composed yet?

IGES file: http://www.bodgesoc.org/cycloidal.igs

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Re: [Emc-users] Rotary stage

2013-11-06 Thread Gene Heskett
On Wednesday 06 November 2013 19:16:04 andy pugh did opine:

 On 6 November 2013 23:14, Gene Heskett ghesk...@wdtv.com wrote:
  Has trial code to carve been composed yet?
 
 IGES file: http://www.bodgesoc.org/cycloidal.igs

Unforch, I don't have a thing that can render that, or make gcode from it.  
Not your fault of course, but I refuse to pay the microsoft tax.

Cheers, Gene
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Re: [Emc-users] Rotary stage

2013-11-06 Thread W. Martinjak

On 2013-11-07 01:19, Gene Heskett wrote:
 IGES file: http://www.bodgesoc.org/cycloidal.igs
 Unforch, I don't have a thing that can render that, or make gcode from it.  
 Not your fault of course, but I refuse to pay the microsoft tax.

 Cheers, Gene

Freecad can handle this type.

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Re: [Emc-users] Rotary stage

2013-11-06 Thread Gene Heskett
On Wednesday 06 November 2013 19:51:04 W. Martinjak did opine:

 On 2013-11-07 01:19, Gene Heskett wrote:
  IGES file: http://www.bodgesoc.org/cycloidal.igs
  Unforch, I don't have a thing that can render that, or make gcode from
  it. Not your fault of course, but I refuse to pay the microsoft tax.
  
  Cheers, Gene
 
 Freecad can handle this type.


Cheers, Gene
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Re: [Emc-users] Rotary stage

2013-11-06 Thread andy pugh
On 7 November 2013 00:19, Gene Heskett ghesk...@wdtv.com wrote:

 IGES file: http://www.bodgesoc.org/cycloidal.igs

 Unforch, I don't have a thing that can render that, or make gcode from it.
 Not your fault of course, but I refuse to pay the microsoft tax.

IGES is a NIST standard, nothing to do with Microsoft at all.

I just opened the IGES file with FreeCAD.

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Re: [Emc-users] Rotary stage

2013-11-06 Thread Gene Heskett
On Wednesday 06 November 2013 19:51:17 W. Martinjak did opine:

 On 2013-11-07 01:19, Gene Heskett wrote:
  IGES file: http://www.bodgesoc.org/cycloidal.igs
  Unforch, I don't have a thing that can render that, or make gcode from
  it. Not your fault of course, but I refuse to pay the microsoft tax.
  
  Cheers, Gene
 
 Freecad can handle this type.

I update it at least weekly.  The last .IGA I fed it drew about a dozen 
dots at random locations, and then upchucked, I had to kill it with a root 
session of htop.  But I'll give it another shot right now.  Great, it 
worked.  Thanks.



Cheers, Gene
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Re: [Emc-users] Rotary stage

2013-11-06 Thread Gene Heskett
On Wednesday 06 November 2013 20:09:55 andy pugh did opine:

 On 7 November 2013 00:19, Gene Heskett ghesk...@wdtv.com wrote:
  IGES file: http://www.bodgesoc.org/cycloidal.igs
  
  Unforch, I don't have a thing that can render that, or make gcode from
  it. Not your fault of course, but I refuse to pay the microsoft tax.
 
 IGES is a NIST standard, nothing to do with Microsoft at all.
 
 I just opened the IGES file with FreeCAD.

So did I just now, and it worked.  A week ago it upchucked  took a root 
session kill to get rid of it.  But its been updated since too. ;-)

Cheers, Gene
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Re: [Emc-users] Rotary stage

2013-11-04 Thread andy pugh
On 4 November 2013 00:03, Florian Rist fr...@fs.tum.de wrote:

 Hmm, so I don't get it. The ratio is almost one so, right?

One gear doesn't rotate, it just wobbles.

This is the design I came up with a few years ago, but I was trying to
solve a packaging problem, not a backlash problem.
http://imagebin.org/275720
(I had to feed the drive through a 2mm thick gap)

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Re: [Emc-users] Rotary stage

2013-11-04 Thread Florian Rist
Hi Stuart

 http://en.wikipedia.org/wiki/Cycloidal_drive
Thanks for the link.

I searched for 'orbital drive' but only found 1964 (or so) patent with a
few drawings that didn't help to much.

I knew this kind of drive, but could not see it in the iges sketch file,
as I didn't see any of the inner 'wobbling' system. I imported the file
to Rhino to view it and probably only got like half of the drawing.

Thanks for your explanations.
Flo

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Re: [Emc-users] Rotary stage

2013-11-04 Thread Stuart Stevenson
You have all of what is completed. I am doing this in my spare moments. The
'wobbling' system has not been modeled.


On Mon, Nov 4, 2013 at 7:33 AM, Florian Rist fr...@fs.tum.de wrote:

 Hi Stuart

  http://en.wikipedia.org/wiki/Cycloidal_drive
 Thanks for the link.

 I searched for 'orbital drive' but only found 1964 (or so) patent with a
 few drawings that didn't help to much.

 I knew this kind of drive, but could not see it in the iges sketch file,
 as I didn't see any of the inner 'wobbling' system. I imported the file
 to Rhino to view it and probably only got like half of the drawing.

 Thanks for your explanations.
 Flo


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Re: [Emc-users] Rotary stage

2013-11-04 Thread andy pugh
On 4 November 2013 13:39, Stuart Stevenson stus...@gmail.com wrote:
 You have all of what is completed. I am doing this in my spare moments. The
 'wobbling' system has not been modeled.

The wobbling system exercised my imagination for weeks. The version I
showed a picture of earlier was about V3 and had grooves in the mating
faces with ball-bearings as linear guideways.
I tried a number of other ideas too (flexures, a simple torque arm).

One thing I didn't try (because I was trying to solve a problem of
fitting things in, rather than anything mechanical) was two eccentrics
diametrically opposite each other and geared together.


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Re: [Emc-users] Rotary stage

2013-11-04 Thread Stuart Stevenson
My goal is to drive the table (large dia) and keep the wobble plate from
rotating as it wobbles.
The cross slot on the wobble plate may or may not stay.
On Nov 4, 2013 7:57 AM, andy pugh bodge...@gmail.com wrote:

 On 4 November 2013 13:39, Stuart Stevenson stus...@gmail.com wrote:
  You have all of what is completed. I am doing this in my spare moments.
 The
  'wobbling' system has not been modeled.

 The wobbling system exercised my imagination for weeks. The version I
 showed a picture of earlier was about V3 and had grooves in the mating
 faces with ball-bearings as linear guideways.
 I tried a number of other ideas too (flexures, a simple torque arm).

 One thing I didn't try (because I was trying to solve a problem of
 fitting things in, rather than anything mechanical) was two eccentrics
 diametrically opposite each other and geared together.


 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Rotary stage

2013-11-04 Thread andy pugh
On 4 November 2013 14:02, Stuart Stevenson stus...@gmail.com wrote:
 My goal is to drive the table (large dia) and keep the wobble plate from
 rotating as it wobbles.
 The cross slot on the wobble plate may or may not stay.

The simplest solution (especially if you have the parts) is probably a
couple of sets of linear guides.
But I still want to see if the twin-eccentric idea works.

-- 
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Re: [Emc-users] Rotary stage

2013-11-04 Thread Gene Heskett
On Monday 04 November 2013 10:14:05 andy pugh did opine:

 On 4 November 2013 13:39, Stuart Stevenson stus...@gmail.com wrote:
  You have all of what is completed. I am doing this in my spare
  moments. The 'wobbling' system has not been modeled.
 
 The wobbling system exercised my imagination for weeks. The version I
 showed a picture of earlier was about V3 and had grooves in the mating
 faces with ball-bearings as linear guideways.
 I tried a number of other ideas too (flexures, a simple torque arm).
 
 One thing I didn't try (because I was trying to solve a problem of
 fitting things in, rather than anything mechanical) was two eccentrics
 diametrically opposite each other and geared together.

And that actually makes sense Andy. Reducing the precision parts to the 
bearings themselves.  Any patents to be bought?

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Rotary stage

2013-11-04 Thread Gene Heskett
On Monday 04 November 2013 10:18:59 andy pugh did opine:

 On 4 November 2013 14:02, Stuart Stevenson stus...@gmail.com wrote:
  My goal is to drive the table (large dia) and keep the wobble plate
  from rotating as it wobbles.
  The cross slot on the wobble plate may or may not stay.
 
 The simplest solution (especially if you have the parts) is probably a
 couple of sets of linear guides.
 But I still want to see if the twin-eccentric idea works.

I think it would work very well when driven by timing belts with backside 
tensioners so that minor diffs in timing could be used to diddle the wear 
backlash.  That I can handle, but profiling the gears would probably be 
frustrating at least since I've no clue about the math.  But I do have a 
big block of alu that could contain it.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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 That will *prove* I'm Robin Hood.
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Re: [Emc-users] Rotary stage

2013-11-04 Thread Jon Elson
Stuart Stevenson wrote:
 My goal is to drive the table (large dia) and keep the wobble plate from
 rotating as it wobbles.
You just need two eccentrics.  The other one can be left free.  (Hmm, maybe
you actually need a 3rd eccentric to prevent any rotation of the plate.)
I've seen some commercial schemes that used this kind of mechanism.
One I can think of it scroll pumps.

Jon

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Re: [Emc-users] Rotary stage

2013-11-03 Thread Marius Liebenberg
Andy,
I am busy with such a design. I think it is called an Orbital drive. I 
have not cut any parts yet but will start soon. Can you share your 
experiences with this idea?

On 2013/11/03 12:53 AM, andy pugh wrote:
 On 2 November 2013 19:47, Stuart Stevenson stus...@gmail.com wrote:
 Andy,
this is my idea of a rotary drive

 https://www.dropbox.com/s/jbc53qf9dx4cxjp/rotarycurvic.igs
 I think I tried to build something like that once, in fact I was
 hoping to use it in a product.
 Mine was an internal gear driving a spur gear with two teeth fewer.
 The idea was for the internally-toothed gear to wobble in a small
 circle. (driven by an eccentric on a motor).

 I was mainly trying for a very thin drive, at the time.
 I think we gave up on it eventually, as I had a plan B that involved a
 bit less invention.


-- 
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Marius D. Liebenberg
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Tel: +27 12 743 6064
Fax: +27 86 551 8029
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Re: [Emc-users] Rotary stage

2013-11-03 Thread Stuart Stevenson
it is a cycloidal drive


On Sun, Nov 3, 2013 at 7:32 AM, Marius Liebenberg mar...@mastercut.co.zawrote:

 Andy,
 I am busy with such a design. I think it is called an Orbital drive. I
 have not cut any parts yet but will start soon. Can you share your
 experiences with this idea?

 On 2013/11/03 12:53 AM, andy pugh wrote:
  On 2 November 2013 19:47, Stuart Stevenson stus...@gmail.com wrote:
  Andy,
 this is my idea of a rotary drive
 
  https://www.dropbox.com/s/jbc53qf9dx4cxjp/rotarycurvic.igs
  I think I tried to build something like that once, in fact I was
  hoping to use it in a product.
  Mine was an internal gear driving a spur gear with two teeth fewer.
  The idea was for the internally-toothed gear to wobble in a small
  circle. (driven by an eccentric on a motor).
 
  I was mainly trying for a very thin drive, at the time.
  I think we gave up on it eventually, as I had a plan B that involved a
  bit less invention.
 

 --
 Regards / Groete

 Marius D. Liebenberg
 MasterCut cc
 Cel: +27 82 698 3251
 Tel: +27 12 743 6064
 Fax: +27 86 551 8029
 Skype: marius_d.liebenberg


 ---
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Re: [Emc-users] Rotary stage

2013-11-03 Thread Marius Liebenberg
Thats the one!! I knew it has something to do with round and round.

On 2013/11/03 05:49 PM, Stuart Stevenson wrote:
 it is a cycloidal drive


 On Sun, Nov 3, 2013 at 7:32 AM, Marius Liebenberg 
 mar...@mastercut.co.zawrote:

 Andy,
 I am busy with such a design. I think it is called an Orbital drive. I
 have not cut any parts yet but will start soon. Can you share your
 experiences with this idea?

 On 2013/11/03 12:53 AM, andy pugh wrote:
 On 2 November 2013 19:47, Stuart Stevenson stus...@gmail.com wrote:
 Andy,
 this is my idea of a rotary drive

 https://www.dropbox.com/s/jbc53qf9dx4cxjp/rotarycurvic.igs
 I think I tried to build something like that once, in fact I was
 hoping to use it in a product.
 Mine was an internal gear driving a spur gear with two teeth fewer.
 The idea was for the internally-toothed gear to wobble in a small
 circle. (driven by an eccentric on a motor).

 I was mainly trying for a very thin drive, at the time.
 I think we gave up on it eventually, as I had a plan B that involved a
 bit less invention.

 --
 Regards / Groete

 Marius D. Liebenberg
 MasterCut cc
 Cel: +27 82 698 3251
 Tel: +27 12 743 6064
 Fax: +27 86 551 8029
 Skype: marius_d.liebenberg


 ---
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Re: [Emc-users] Rotary stage

2013-11-03 Thread Eric Keller
I'm too lazy to get an igs viewer, is it a harmonic drive?  I have a
pile of harmonic drives in the basement off of a robot I bought cheap.

On Sun, Nov 3, 2013 at 10:49 AM, Stuart Stevenson stus...@gmail.com wrote:
 it is a cycloidal drive


 On Sun, Nov 3, 2013 at 7:32 AM, Marius Liebenberg 
 mar...@mastercut.co.zawrote:

 Andy,
 I am busy with such a design. I think it is called an Orbital drive. I
 have not cut any parts yet but will start soon. Can you share your
 experiences with this idea?

 On 2013/11/03 12:53 AM, andy pugh wrote:
  On 2 November 2013 19:47, Stuart Stevenson stus...@gmail.com wrote:
  Andy,
 this is my idea of a rotary drive
 
  https://www.dropbox.com/s/jbc53qf9dx4cxjp/rotarycurvic.igs
  I think I tried to build something like that once, in fact I was
  hoping to use it in a product.
  Mine was an internal gear driving a spur gear with two teeth fewer.
  The idea was for the internally-toothed gear to wobble in a small
  circle. (driven by an eccentric on a motor).
 
  I was mainly trying for a very thin drive, at the time.
  I think we gave up on it eventually, as I had a plan B that involved a
  bit less invention.
 

 --
 Regards / Groete

 Marius D. Liebenberg
 MasterCut cc
 Cel: +27 82 698 3251
 Tel: +27 12 743 6064
 Fax: +27 86 551 8029
 Skype: marius_d.liebenberg


 ---
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Re: [Emc-users] Rotary stage

2013-11-03 Thread Stuart Stevenson
Not harmonic
Same concept of two gears - one with one less tooth than the other.
All parts are solid - no flexing.
Search for orbital drive.
On Nov 3, 2013 1:55 PM, Eric Keller eekel...@psu.edu wrote:

 I'm too lazy to get an igs viewer, is it a harmonic drive?  I have a
 pile of harmonic drives in the basement off of a robot I bought cheap.

 On Sun, Nov 3, 2013 at 10:49 AM, Stuart Stevenson stus...@gmail.com
 wrote:
  it is a cycloidal drive
 
 
  On Sun, Nov 3, 2013 at 7:32 AM, Marius Liebenberg 
 mar...@mastercut.co.zawrote:
 
  Andy,
  I am busy with such a design. I think it is called an Orbital drive. I
  have not cut any parts yet but will start soon. Can you share your
  experiences with this idea?
 
  On 2013/11/03 12:53 AM, andy pugh wrote:
   On 2 November 2013 19:47, Stuart Stevenson stus...@gmail.com wrote:
   Andy,
  this is my idea of a rotary drive
  
   https://www.dropbox.com/s/jbc53qf9dx4cxjp/rotarycurvic.igs
   I think I tried to build something like that once, in fact I was
   hoping to use it in a product.
   Mine was an internal gear driving a spur gear with two teeth fewer.
   The idea was for the internally-toothed gear to wobble in a small
   circle. (driven by an eccentric on a motor).
  
   I was mainly trying for a very thin drive, at the time.
   I think we gave up on it eventually, as I had a plan B that involved a
   bit less invention.
  
 
  --
  Regards / Groete
 
  Marius D. Liebenberg
  MasterCut cc
  Cel: +27 82 698 3251
  Tel: +27 12 743 6064
  Fax: +27 86 551 8029
  Skype: marius_d.liebenberg
 
 
  ---
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  protection is active.
  http://www.avast.com
 
 
 --
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 that
  developers love is also attractive to malware creators. Download this
 white
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 keep
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Re: [Emc-users] Rotary stage

2013-11-03 Thread Florian Rist
Hi Stuart

 Not harmonic
 Same concept of two gears - one with one less tooth than the other.
 All parts are solid - no flexing.

Hmm, so I don't get it. The ratio is almost one so, right?

Flo

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Re: [Emc-users] Rotary stage

2013-11-03 Thread Stuart Stevenson
http://en.wikipedia.org/wiki/Cycloidal_drive

this link - with the 11 outer teeth (white) and 10 teeth on the center
(moving yellow) gear - gives a 10 to 1 gear reduction between the input
(green) shaft and the output (purple) shaft
with finer teeth the reduction can be much higher


On Sun, Nov 3, 2013 at 6:03 PM, Florian Rist fr...@fs.tum.de wrote:

 Hi Stuart

  Not harmonic
  Same concept of two gears - one with one less tooth than the other.
  All parts are solid - no flexing.

 Hmm, so I don't get it. The ratio is almost one so, right?

 Flo


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Re: [Emc-users] Rotary stage

2013-11-02 Thread Stuart Stevenson
Andy,
  this is my idea of a rotary drive

https://www.dropbox.com/s/jbc53qf9dx4cxjp/rotarycurvic.igs


On Thu, Oct 31, 2013 at 8:49 PM, Stuart Stevenson stus...@gmail.com wrote:

 I went back and reread the previous emails and saw you called what we were
 working on 'enveloping'. I had not remembered that term.
 I am trying to see how to modify the curve to allow what you want. I have
 not seen a way yet.
 On Oct 31, 2013 6:19 PM, andy pugh bodge...@gmail.com wrote:

 On 31 October 2013 23:11, Stuart Stevenson stus...@gmail.com wrote:
  Describe your enveloping worm so I can try to model it.

 That is what we have been modelling earlier.
 (I am a bit confused)

 --
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Re: [Emc-users] Rotary stage

2013-11-02 Thread andy pugh
On 2 November 2013 19:47, Stuart Stevenson stus...@gmail.com wrote:
 Andy,
   this is my idea of a rotary drive

 https://www.dropbox.com/s/jbc53qf9dx4cxjp/rotarycurvic.igs

I think I tried to build something like that once, in fact I was
hoping to use it in a product.
Mine was an internal gear driving a spur gear with two teeth fewer.
The idea was for the internally-toothed gear to wobble in a small
circle. (driven by an eccentric on a motor).

I was mainly trying for a very thin drive, at the time.
I think we gave up on it eventually, as I had a plan B that involved a
bit less invention.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Rotary stage

2013-11-02 Thread Stuart Stevenson
The inside plate (with the of gear profile) is meant to wobble on an
eccentric but not spin.
On Nov 2, 2013 5:56 PM, andy pugh bodge...@gmail.com wrote:

 On 2 November 2013 19:47, Stuart Stevenson stus...@gmail.com wrote:
  Andy,
this is my idea of a rotary drive
 
  https://www.dropbox.com/s/jbc53qf9dx4cxjp/rotarycurvic.igs

 I think I tried to build something like that once, in fact I was
 hoping to use it in a product.
 Mine was an internal gear driving a spur gear with two teeth fewer.
 The idea was for the internally-toothed gear to wobble in a small
 circle. (driven by an eccentric on a motor).

 I was mainly trying for a very thin drive, at the time.
 I think we gave up on it eventually, as I had a plan B that involved a
 bit less invention.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Rotary stage

2013-10-31 Thread Stuart Stevenson
Andy,
  Is this more like what you want?

https://www.dropbox.com/s/7g46vdlz2svokn7/worm2.igs



On Wed, Oct 30, 2013 at 2:47 PM, Stuart Stevenson stus...@gmail.com wrote:

 here is a more complete model for your enjoyment/critique

 https://www.dropbox.com/s/boyfgtldlw0kw8h/BallWormex2.igs


 On Wed, Oct 30, 2013 at 5:12 AM, Dave Caroline 
 dave.thearchiv...@gmail.com wrote:

 Before anyone makes new rotaries, I have an interesting article from

 Summer school in electrical engineering, proceedings July 12 to 16 1948
 BTH, The British Thomson-Houston Co Ltd
 Vibration and noise problems in engineering
 They were using an early spectrum analysis tool listening to the noise
 from a drive gear set made on a hobbing machine.

 http://www.collection.archivist.info/archive/proceedings/PR22/

 see pages 60 61 and the table on page 66

 The dominant error as you may see is regular error at tooth frequency

 A way I would put it is, if there were no accuracy errors there would
 be no sound to measure. Even the the measures they took to make the
 360 master wheel still show up in the the result in table 1.

 The accuracy of a worm drive is also very important to telescope
 makers and to show the periodic error I mentioned earlier in this
 thread this page has some graphs
 http://www.pk3.org/Astro/index.htm?astrophoto_mount_errors.htm

 Just think how you are going to make your worm pitch match yout worm
 gear pcd to the accuracy needed.

 Hope it all goes well.


 Dave Caroline


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Re: [Emc-users] Rotary stage

2013-10-31 Thread andy pugh
On 31 October 2013 22:29, Stuart Stevenson stus...@gmail.com wrote:
 Andy,
   Is this more like what you want?

 https://www.dropbox.com/s/7g46vdlz2svokn7/worm2.igs

That is a lot more like the JHU version, and maybe that is why they
did it that way.
But I am still more interested in trying the enveloping worm version.
It should have more balls in play, but the actual contact area might
turn out to be lower.

-- 
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Re: [Emc-users] Rotary stage

2013-10-31 Thread Stuart Stevenson
Describe your enveloping worm so I can try to model it.
On Oct 31, 2013 6:04 PM, andy pugh bodge...@gmail.com wrote:

 On 31 October 2013 22:29, Stuart Stevenson stus...@gmail.com wrote:
  Andy,
Is this more like what you want?
 
  https://www.dropbox.com/s/7g46vdlz2svokn7/worm2.igs

 That is a lot more like the JHU version, and maybe that is why they
 did it that way.
 But I am still more interested in trying the enveloping worm version.
 It should have more balls in play, but the actual contact area might
 turn out to be lower.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Rotary stage

2013-10-31 Thread andy pugh
On 31 October 2013 23:11, Stuart Stevenson stus...@gmail.com wrote:
 Describe your enveloping worm so I can try to model it.

That is what we have been modelling earlier.
(I am a bit confused)

-- 
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Re: [Emc-users] Rotary stage

2013-10-31 Thread Stuart Stevenson
I went back and reread the previous emails and saw you called what we were
working on 'enveloping'. I had not remembered that term.
I am trying to see how to modify the curve to allow what you want. I have
not seen a way yet.
On Oct 31, 2013 6:19 PM, andy pugh bodge...@gmail.com wrote:

 On 31 October 2013 23:11, Stuart Stevenson stus...@gmail.com wrote:
  Describe your enveloping worm so I can try to model it.

 That is what we have been modelling earlier.
 (I am a bit confused)

 --
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Re: [Emc-users] Rotary stage

2013-10-30 Thread Dave Caroline
Before anyone makes new rotaries, I have an interesting article from

Summer school in electrical engineering, proceedings July 12 to 16 1948
BTH, The British Thomson-Houston Co Ltd
Vibration and noise problems in engineering
They were using an early spectrum analysis tool listening to the noise
from a drive gear set made on a hobbing machine.

http://www.collection.archivist.info/archive/proceedings/PR22/

see pages 60 61 and the table on page 66

The dominant error as you may see is regular error at tooth frequency

A way I would put it is, if there were no accuracy errors there would
be no sound to measure. Even the the measures they took to make the
360 master wheel still show up in the the result in table 1.

The accuracy of a worm drive is also very important to telescope
makers and to show the periodic error I mentioned earlier in this
thread this page has some graphs
http://www.pk3.org/Astro/index.htm?astrophoto_mount_errors.htm

Just think how you are going to make your worm pitch match yout worm
gear pcd to the accuracy needed.

Hope it all goes well.


Dave Caroline

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Re: [Emc-users] Rotary stage

2013-10-30 Thread Stuart Stevenson
here is a more complete model for your enjoyment/critique

https://www.dropbox.com/s/boyfgtldlw0kw8h/BallWormex2.igs


On Wed, Oct 30, 2013 at 5:12 AM, Dave Caroline
dave.thearchiv...@gmail.comwrote:

 Before anyone makes new rotaries, I have an interesting article from

 Summer school in electrical engineering, proceedings July 12 to 16 1948
 BTH, The British Thomson-Houston Co Ltd
 Vibration and noise problems in engineering
 They were using an early spectrum analysis tool listening to the noise
 from a drive gear set made on a hobbing machine.

 http://www.collection.archivist.info/archive/proceedings/PR22/

 see pages 60 61 and the table on page 66

 The dominant error as you may see is regular error at tooth frequency

 A way I would put it is, if there were no accuracy errors there would
 be no sound to measure. Even the the measures they took to make the
 360 master wheel still show up in the the result in table 1.

 The accuracy of a worm drive is also very important to telescope
 makers and to show the periodic error I mentioned earlier in this
 thread this page has some graphs
 http://www.pk3.org/Astro/index.htm?astrophoto_mount_errors.htm

 Just think how you are going to make your worm pitch match yout worm
 gear pcd to the accuracy needed.

 Hope it all goes well.


 Dave Caroline


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Re: [Emc-users] Rotary stage

2013-10-29 Thread Stuart Stevenson
Here is a model of the worm and table using the curve in the previous iges
file

https://www.dropbox.com/s/vq62ky4lmmr1nnc/ballwormex1.igs



On Mon, Oct 28, 2013 at 9:00 PM, Gene Heskett ghesk...@wdtv.com wrote:

 On Monday 28 October 2013 21:51:14 Kent A. Reed did opine:

  On 10/28/2013 7:33 PM, Gene Heskett wrote:
   ...
   What do I use to translate that .igs to a format I can view?
 
  Does the file contain a part model (e.g. 3D) or a drawing (e.g. 2D)?
 
  IGES Viewer (http://igsviewer.com/) is pretty decent free 3D viewer but
  it was written for MS Windows. I haven't tried running it in Wine.
 
  AutoVue
  (http://www.oracle.com/technetwork/apps-tech/autovue/iges-viewer-082826.
  html) displays IGES 2D and 3D files decently. It isn't free but does
  have a free 30-day evaluation period. I think the same caveat about O/S
  applies but I haven't used it since long before Oracle took it over.
  Things may have changed.
 
  Most commercial CAD modelers have decent IGES import functions but I
  sense you don't have any of them.
 
  Regards,
  Kent

 You sense correctly I think, freecad, may be bits of heekscad, and qcad are
 about it. And pycam.  Freecad loaded it, showed a very poor wireframe of
 the ball path of what may have been a inverse barrel shaped worm.  pycam
 couldn't load it.  Nor could qcad.
 
  
  -- Android is increasing in popularity, but the open development
  platform that developers love is also attractive to malware creators.
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Re: [Emc-users] Rotary stage

2013-10-29 Thread andy pugh
On 29 October 2013 13:18, Stuart Stevenson stus...@gmail.com wrote:
 Here is a model of the worm and table using the curve in the previous iges
 file

 https://www.dropbox.com/s/vq62ky4lmmr1nnc/ballwormex1.igs

Unfortunately Alibre refuses to render any teeth on the wheel, and
AutoDesk Inventor crashes when trying to open the file.
Which is all rather unsatisactory.

-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Rotary stage

2013-10-29 Thread Belli Button
Try www.zw3d.com  opens it fine, free 30 day trial version.

Cheers,



-Original Message-
From: andy pugh [mailto:bodge...@gmail.com] 
Sent: 29 October 2013 09:42 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Rotary stage

On 29 October 2013 13:18, Stuart Stevenson stus...@gmail.com wrote:
 Here is a model of the worm and table using the curve in the previous 
 iges file

 https://www.dropbox.com/s/vq62ky4lmmr1nnc/ballwormex1.igs

Unfortunately Alibre refuses to render any teeth on the wheel, and AutoDesk
Inventor crashes when trying to open the file.
Which is all rather unsatisactory.

--
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto


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Re: [Emc-users] Rotary stage

2013-10-29 Thread andy pugh
On 29 October 2013 20:33, Belli Button be...@iafrica.com wrote:
 Try www.zw3d.com  opens it fine, free 30 day trial version.

So, how did the teeth come out?


-- 
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Re: [Emc-users] Rotary stage

2013-10-29 Thread Stuart Stevenson
That is what is was created in.
On Oct 29, 2013 3:51 PM, Belli Button be...@iafrica.com wrote:

 Try www.zw3d.com  opens it fine, free 30 day trial version.

 Cheers,



 -Original Message-
 From: andy pugh [mailto:bodge...@gmail.com]
 Sent: 29 October 2013 09:42 PM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] Rotary stage

 On 29 October 2013 13:18, Stuart Stevenson stus...@gmail.com wrote:
  Here is a model of the worm and table using the curve in the previous
  iges file
 
  https://www.dropbox.com/s/vq62ky4lmmr1nnc/ballwormex1.igs

 Unfortunately Alibre refuses to render any teeth on the wheel, and AutoDesk
 Inventor crashes when trying to open the file.
 Which is all rather unsatisactory.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


 
 --
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Re: [Emc-users] Rotary stage

2013-10-29 Thread Frank Tkalcevic
When you import using alibre, you can use the Import File Options, and check
Heal, Make Tolerant and Discard Non-solid Faces.  I don't know which
one fixes it, but without them, it looks like the normals are inverted.

-Original Message-
From: andy pugh [mailto:bodge...@gmail.com] 
Sent: Wednesday, 30 October 2013 6:42 AM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Rotary stage

On 29 October 2013 13:18, Stuart Stevenson stus...@gmail.com wrote:
 Here is a model of the worm and table using the curve in the previous 
 iges file

 https://www.dropbox.com/s/vq62ky4lmmr1nnc/ballwormex1.igs

Unfortunately Alibre refuses to render any teeth on the wheel, and AutoDesk
Inventor crashes when trying to open the file.
Which is all rather unsatisactory.

--
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto


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Re: [Emc-users] Rotary stage

2013-10-28 Thread Stuart Stevenson
Do you have a design you can share? I would try to model it.
On Oct 25, 2013 7:18 AM, andy pugh bodge...@gmail.com wrote:

 On 25 October 2013 08:15, Steve Blackmore st...@pilotltd.net wrote:
  The newer Vertex ones are nowhere near as good as the older ones and
  there are a lot of cheap copies out there too.

 I think that mine is one of the cheap copies.

 http://www.cnczone.com/forums/general_metal_working_machines/172314-servo_computer-numeric-control_conversion_vertex_bs0_dividing_head.html

 Backlash varies as it rotates, which is annoying.
 I did have plans to make a ball-worm for it, but after a fair bit of
 CAD modelling I don't think that they actually work.
 (This may be a fault with the CAD modelling, and I may still try
 generating the wheel to see what comes out)

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Rotary stage

2013-10-28 Thread andy pugh
On 28 October 2013 13:41, Stuart Stevenson stus...@gmail.com wrote:
 Do you have a design you can share? I would try to model it.

The idea is stolen from:
http://urobotics.urology.jhu.edu/projects/BW/
(I hate to think what a urology department intends to do with a ball worm)

I was trying to model an enveloping version. Starting with a set of
equally spaced points round a circle as the centre-lines of the balls.

I ended up creating the waisted spiral as a set of points in Excel,
joining them as a spline in Inventor, then using that as an extrude
path to cut out the slots for on position of the worm.
I then rotated that cut feature around the axis of the worm wheel. It
soon became clear then the resulting tooth-spaces are not
semicircular:
https://picasaweb.google.com/lh/photo/z7gpHGfuYsP79pjRZ7xo4tMTjNZETYmyPJy0liipFm0?feat=directlink

I think that the underlying problem is that the helix angle changes as
the engagement radius changes. It may be that a suitably modified
spiral can make it work.

-- 
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If you can't fix it, you don't own it.
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Re: [Emc-users] Rotary stage

2013-10-28 Thread TJoseph Powderly
On 10/28/2013 08:41 AM, Stuart Stevenson wrote:
 Do you have a design you can share? I would try to model it.

maybe of use
from John Hopkins
http://urobotics.urology.jhu.edu/pub/2006-stoianovici-uspto-07051610.pdf
yeah its patented but you can make for for your own use cantcha?
regards
Tomp tjtr33

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Re: [Emc-users] Rotary stage

2013-10-28 Thread Stuart Stevenson
Are you engaging three ring gear teeth?
Do you want a split nut for backlash adjustment?



On Mon, Oct 28, 2013 at 9:01 AM, andy pugh bodge...@gmail.com wrote:

 On 28 October 2013 13:41, Stuart Stevenson stus...@gmail.com wrote:
  Do you have a design you can share? I would try to model it.

 The idea is stolen from:
 http://urobotics.urology.jhu.edu/projects/BW/
 (I hate to think what a urology department intends to do with a ball worm)

 I was trying to model an enveloping version. Starting with a set of
 equally spaced points round a circle as the centre-lines of the balls.

 I ended up creating the waisted spiral as a set of points in Excel,
 joining them as a spline in Inventor, then using that as an extrude
 path to cut out the slots for on position of the worm.
 I then rotated that cut feature around the axis of the worm wheel. It
 soon became clear then the resulting tooth-spaces are not
 semicircular:

 https://picasaweb.google.com/lh/photo/z7gpHGfuYsP79pjRZ7xo4tMTjNZETYmyPJy0liipFm0?feat=directlink

 I think that the underlying problem is that the helix angle changes as
 the engagement radius changes. It may be that a suitably modified
 spiral can make it work.

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Re: [Emc-users] Rotary stage

2013-10-28 Thread andy pugh
On 28 October 2013 14:33, Stuart Stevenson stus...@gmail.com wrote:
 Are you engaging three ring gear teeth?
 Do you want a split nut for backlash adjustment?

I started off seeing if it was possible to engage a _lot_ of teeth.
The fact that the balls can be inserted later means that the normal
assembly problems of a very-enveloping worm can be avoided. However,
the more teeth you try to engage the more the ball groove geometry is
compromised.
I was intending to use a gothic-arch profile as in a ball-screw and
then adjust the centre distance to achieve a preload and zero
backlash.


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Re: [Emc-users] Rotary stage

2013-10-28 Thread Steve Stallings
With patents all that matters is the claims. Usually
there is only one real claim and the rest of the
claims are derivative of the first claim.

In this case it looks like claim number one is very
specific to a device that utilizes 3 design elements
together. My guess is that the ball return path inside
the worm is the truly new element.

All the diagrams, description, and math are nice but
they do not affect the actual claim.

Steve Stallings
 

 -Original Message-
 From: TJoseph Powderly [mailto:tjt...@gmail.com] 
 Sent: Monday, October 28, 2013 9:30 AM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] Rotary stage
 
 On 10/28/2013 08:41 AM, Stuart Stevenson wrote:
  Do you have a design you can share? I would try to model it.
 
 maybe of use
 from John Hopkins
 http://urobotics.urology.jhu.edu/pub/2006-stoianovici-uspto-07
 051610.pdf
 yeah its patented but you can make for for your own use cantcha?
 regards
 Tomp tjtr33
 
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Re: [Emc-users] Rotary stage

2013-10-28 Thread Eric Keller
On Mon, Oct 28, 2013 at 11:53 AM, Steve Stallings steve...@newsguy.com wrote:
 With patents all that matters is the claims. Usually
 there is only one real claim and the rest of the
 claims are derivative of the first claim.

 In this case it looks like claim number one is very
 specific to a device that utilizes 3 design elements
 together. My guess is that the ball return path inside
 the worm is the truly new element.

I feel like I've seen this kind of worm drive before which would mean
that the patent is probably invalid.
Thanks for looking at the claims, most patents are written in such a
way as to try to obfuscate what is being claimed.

This person seems to have done quite a bit of research:
http://www.unicopter.com/1509.html
Not sure if any of the listed patents are still valid

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Re: [Emc-users] Rotary stage

2013-10-28 Thread Gregg Eshelman
Look up double enveloping (AKA double throated) worm gear. I'd like to 
see the machines made to cut those before any kind of NC or CNC was 
available.

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Re: [Emc-users] Rotary stage

2013-10-28 Thread Kent A. Reed
On 10/28/2013 7:33 PM, Gene Heskett wrote:
 ...
 What do I use to translate that .igs to a format I can view?



Does the file contain a part model (e.g. 3D) or a drawing (e.g. 2D)?

IGES Viewer (http://igsviewer.com/) is pretty decent free 3D viewer but 
it was written for MS Windows. I haven't tried running it in Wine.

AutoVue 
(http://www.oracle.com/technetwork/apps-tech/autovue/iges-viewer-082826.html) 
displays IGES 2D and 3D files decently. It isn't free but does have a 
free 30-day evaluation period. I think the same caveat about O/S applies 
but I haven't used it since long before Oracle took it over. Things may 
have changed.

Most commercial CAD modelers have decent IGES import functions but I 
sense you don't have any of them.

Regards,
Kent


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Re: [Emc-users] Rotary stage

2013-10-28 Thread Stuart Stevenson
the part is a 3D model - points and a curve


On Mon, Oct 28, 2013 at 7:00 PM, Kent A. Reed kentallanr...@gmail.comwrote:

 On 10/28/2013 7:33 PM, Gene Heskett wrote:
  ...
  What do I use to translate that .igs to a format I can view?
 
 

 Does the file contain a part model (e.g. 3D) or a drawing (e.g. 2D)?

 IGES Viewer (http://igsviewer.com/) is pretty decent free 3D viewer but
 it was written for MS Windows. I haven't tried running it in Wine.

 AutoVue
 (
 http://www.oracle.com/technetwork/apps-tech/autovue/iges-viewer-082826.html
 )
 displays IGES 2D and 3D files decently. It isn't free but does have a
 free 30-day evaluation period. I think the same caveat about O/S applies
 but I haven't used it since long before Oracle took it over. Things may
 have changed.

 Most commercial CAD modelers have decent IGES import functions but I
 sense you don't have any of them.

 Regards,
 Kent



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Re: [Emc-users] Rotary stage

2013-10-27 Thread dave
On Thu, 2013-10-24 at 19:27 +0100, andy pugh wrote:
 On 24 October 2013 19:00, Tomaz T. tomaz_...@hotmail.com wrote:
  Does anyone here have any experience with chinese motorized rotary stages, 
  like this one:
  http://www.alibaba.com/product-gs/615993083/LSDH_100WS_Worm_gear_motorized_rotary.html
 
 The maximum static torque quoted sounds rather wrong.
 
  I'm a bit worried about actual accuracy and amount of backlash. If it would 
  be worth of buying it... anyway, is there a way to have actual position 
  feedback from table, not only from motor (in case of servo motor) ... I 
  mean retrofitting it with a kind of encoder?
 
 All things are possible. Simplest might be a magnetic tape scale
 around the outside.
 http://www.machine-dro.co.uk/digital-readout-systems/magnetic-linear-encoder-reading-head-25-micron-resolution.html
 
 Better would be:
 http://www.renishaw.com/en/resolute-rotary-angle-absolute-encoder-options--10939
 
 But I suspect if you were in that market you wouldn't be looking at
 Chinese rotaries.
 
 If you don't need the through-hole then you could easily hide an
 encoder in there.
 
And a 2500 cpr encoder  mounted coaxially would seem to give usable
resolution.  I've not tried this but have been tempted a few times when
using a manually rotated indexer. 

Dave


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Re: [Emc-users] Rotary stage

2013-10-26 Thread Steve Blackmore
On Fri, 25 Oct 2013 13:14:34 +0100, you wrote:

On 25 October 2013 08:15, Steve Blackmore st...@pilotltd.net wrote:
 The newer Vertex ones are nowhere near as good as the older ones and
 there are a lot of cheap copies out there too.

I think that mine is one of the cheap copies.
http://www.cnczone.com/forums/general_metal_working_machines/172314-servo_computer-numeric-control_conversion_vertex_bs0_dividing_head.html

Backlash varies as it rotates, which is annoying.

Running with lapping paste should sort that - takes some time though. 

I've also got some rotary units out of a high end satellite/radar
tracking dish - the split pinions are similar to these

http://www.hpcgears.com/products/anti_backlash_wormwheels.htm

but with springs in slots as in a clutch driven plate. Not sure how they
would behave with non linear cutting forces on them though. Large Meade
telescopes use a similar split pinion, the worm drive and motor mount is
interesting though, it's on spring loaded arm that pushes it into
engagement and takes up any lack of concentricity.

I did have plans to make a ball-worm for it, but after a fair bit of
CAD modelling I don't think that they actually work.
(This may be a fault with the CAD modelling, and I may still try
generating the wheel to see what comes out)

Be interested to see that Andy.

Steve Blackmore
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Re: [Emc-users] Rotary stage

2013-10-25 Thread Steve Blackmore
On Fri, 25 Oct 2013 07:54:00 +0200, you wrote:

I can concur with Dave about the Vertex table. I found it to be very 
good and you can adjust the engagement of the worm gear. I know many 
guys that use them all with great results.

The newer Vertex ones are nowhere near as good as the older ones and
there are a lot of cheap copies out there too.

Adjustable engagement is a must. Bearings on the rotor and worm shaft
are highly desirable if you are going to CNC one. A lot are just cast
iron plain bored, and badly too. I've CNC'd a few over the years, the
one I use now is a Shoba, problem is they don't make anything, they buy
in and sell under their name and quality varies hugely. 

I made a new worm and drive shaft, the pinion was OK but the worm thread
was crap and made of butter. I also added thrust and roller bearings to
the new worm shaft. I ran it in with an electric drill and fine lapping
paste on the teeth for a couple of hours in both directions and backlash
is negligible now. 

Even so, as Dave said, it's better to run the code in one direction
where possible :)

Steve Blackmore
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Re: [Emc-users] Rotary stage

2013-10-25 Thread andy pugh
On 25 October 2013 08:15, Steve Blackmore st...@pilotltd.net wrote:
 The newer Vertex ones are nowhere near as good as the older ones and
 there are a lot of cheap copies out there too.

I think that mine is one of the cheap copies.
http://www.cnczone.com/forums/general_metal_working_machines/172314-servo_computer-numeric-control_conversion_vertex_bs0_dividing_head.html

Backlash varies as it rotates, which is annoying.
I did have plans to make a ball-worm for it, but after a fair bit of
CAD modelling I don't think that they actually work.
(This may be a fault with the CAD modelling, and I may still try
generating the wheel to see what comes out)

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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Rotary stage

2013-10-24 Thread andy pugh
On 24 October 2013 19:00, Tomaz T. tomaz_...@hotmail.com wrote:
 Does anyone here have any experience with chinese motorized rotary stages, 
 like this one:
 http://www.alibaba.com/product-gs/615993083/LSDH_100WS_Worm_gear_motorized_rotary.html

The maximum static torque quoted sounds rather wrong.

 I'm a bit worried about actual accuracy and amount of backlash. If it would 
 be worth of buying it... anyway, is there a way to have actual position 
 feedback from table, not only from motor (in case of servo motor) ... I mean 
 retrofitting it with a kind of encoder?

All things are possible. Simplest might be a magnetic tape scale
around the outside.
http://www.machine-dro.co.uk/digital-readout-systems/magnetic-linear-encoder-reading-head-25-micron-resolution.html

Better would be:
http://www.renishaw.com/en/resolute-rotary-angle-absolute-encoder-options--10939

But I suspect if you were in that market you wouldn't be looking at
Chinese rotaries.

If you don't need the through-hole then you could easily hide an
encoder in there.

-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Rotary stage

2013-10-24 Thread Tomaz T .
This one has a bit more specs about accuracy...  if I could trust them :I
http://bjwn.en.alibaba.com/product/215200677-200438444/Motorized_Rotation_Stage.html
On this rotary stage sizes is usually nema 17 frame size, so with 1:180 ratio I 
could expect minimum 40Nm of torque?Isn't usually there a mechanism that 
allows to tighten worm against worm wheel to reduce backlash? 


 That device has a resolution and a repeatability specifications but no 
 accuracy
 which worries me.

 A few years ago I measured some rotary tables and found most of them
 were useless for the job we were doing due to periodic error due to
 the worm to wormwheel engagement, a basic sawtooth error which in one
 case was nearly .75 of a degree.

 Currently on my 5 axis I use a Vertex brand rotary (Taiwan) which has
 a 90-1 worm.
 So far for clock gears it has been good enough but I have not measured
 the accuracy beyond checking the resulting manufactured gear pitches.

 To provoke the error from a worm cut a gear of much higher number
 number than the internal worm. Simple check is, get a digital vernier,
 pick a number of teeth to measure over, measure , zero the vernier,
 then step around the gear, any time the vernier reads negative zero
 it, repeat till you get a lap just positive and record the peak
 distance, should be very small for a good rotary. I have seen some
 terrible variation from some rotaries.

 Backlash in these low cost rotaries I avoid by writing directional gcode.

 Dave Caroline

  
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Re: [Emc-users] Rotary stage

2013-10-24 Thread Marius Liebenberg
I can concur with Dave about the Vertex table. I found it to be very 
good and you can adjust the engagement of the worm gear. I know many 
guys that use them all with great results.

On 2013/10/25 01:00 AM, Dave Caroline wrote:
 On 24/10/2013, Tomaz T. tomaz_...@hotmail.com wrote:
 Does anyone here have any experience with chinese motorized rotary stages,
 like this one:
 http://www.alibaba.com/product-gs/615993083/LSDH_100WS_Worm_gear_motorized_rotary.html

 I'm a bit worried about actual accuracy and amount of backlash. If it would
 That device has a resolution and a repeatability specifications but no 
 accuracy
 which worries me.

 A few years ago I measured some rotary tables and found most of them
 were useless for the job we were doing due to periodic error due to
 the worm to wormwheel engagement, a basic sawtooth error which in one
 case was nearly .75 of a degree.

 Currently on my 5 axis I use a Vertex brand rotary (Taiwan) which has
 a 90-1 worm.
 So far for clock gears it has been good enough but I have not measured
 the accuracy beyond checking the resulting manufactured gear pitches.

 To provoke the error from a worm cut a gear of much higher number
 number than the internal worm. Simple check is, get a digital vernier,
 pick a number of teeth to measure over, measure , zero the vernier,
 then step around the gear, any time the vernier reads negative zero
 it, repeat till you get a lap just positive and record the peak
 distance, should be very small for a good rotary. I have seen some
 terrible variation from some rotaries.

 Backlash in these low cost rotaries I avoid by writing directional gcode.

 Dave Caroline

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