Re: [Emc-users] Servo Motor Retrofit sizing

2017-04-04 Thread Jon Elson
On 04/04/2017 08:57 PM, Dave Cole wrote:
> Here is a discussion about inertial mismatch.
>
> http://www.motioncontrolonline.org/content-detail.cfm/Motion-Control-Technical-Features/Understanding-the-Mysteries-of-Inertia-Mismatch/content_id/404
>
> The Sizing software that Automation Direct has on their website can be
> used to check motor sizing for non-Automation Direct motors.
>
> I have used it for years and it has never missed.
>
> Run the calculations and see how well they matched your original motors.
> That will give you an idea if you can get by with 1/2 of the original
> motor inertia.
>
>
The only time you really have to be concerned about inertia 
matching is in cases where the bandwidth of the servo loop 
is capable of exciting resonances in  coupling between the 
motor and the table. This could be a REAL issue in a system 
coupled with a timing belt driving the table directly.  It 
is probably a lot less of an issue in leadscrew systems, 
although there can be torsional resonances in the leadscrew.

Jon

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Re: [Emc-users] Servo Motor Retrofit sizing

2017-04-04 Thread Jon Elson
On 04/04/2017 01:35 PM, robert - Innovative-RC wrote:
> Hi
>
> i am planning to retrofit a machine i will change the servo motors as
> current ones are faulty etc
> anyways i know the motor ratings on the machine right now as follows
>
> Yaskawa USAFED-30FS20E
> Rated 18.6Nm
> Continuou Max 22.5Nm
> Peak max 54.1Nm
> Rated Speed 1500rpm
> Max Speed 2000rpm
> Torque Constant 0.98Nm/A
> Moment of Inertia jm(=GD2/4) 110.0kg.m2x10-4
> Power 2.9Kw
>
> now the servo i was looking at replacing with has the same torques but a
> lower Inertia Jm value.
Somewhat lower inertia should be no problem.
>   what effects does this have on the
> accell/deaccel , i know motor it self takes less toque to accel its
> self.. but how does this related back to the load wanting to carry on
> moving when trying to deaccel it, what are the the realworld or other
> impacts on the motor/drive , am i more likly to see higher bus
> voltage/regen problems from the motor loading, as this motor is on a Z
> axis and has no counter balance so the motor is braked for parking...
> motor runs at 1500rpm, screw is 10mm pitch i am not looking to go any
> faster just keep things the same ratings etc
I would not worry about it except in VERY dynamic systems 
like routers moving over several meters/second.
Probably any motor with this peak torque or more will be 
fine, and no need for more, 54Nm is plenty.

Jon

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Re: [Emc-users] Servo Motor Retrofit sizing

2017-04-04 Thread Dave Cole
Here is a discussion about inertial mismatch.

http://www.motioncontrolonline.org/content-detail.cfm/Motion-Control-Technical-Features/Understanding-the-Mysteries-of-Inertia-Mismatch/content_id/404

The Sizing software that Automation Direct has on their website can be 
used to check motor sizing for non-Automation Direct motors.

I have used it for years and it has never missed.

Run the calculations and see how well they matched your original motors. 
   That will give you an idea if you can get by with 1/2 of the original 
motor inertia.

Dave


On 4/4/2017 2:35 PM, robert - Innovative-RC wrote:
> Hi
>
> i am planning to retrofit a machine i will change the servo motors as
> current ones are faulty etc
> anyways i know the motor ratings on the machine right now as follows
>
> Yaskawa USAFED-30FS20E
> Rated 18.6Nm
> Continuou Max 22.5Nm
> Peak max 54.1Nm
> Rated Speed 1500rpm
> Max Speed 2000rpm
> Torque Constant 0.98Nm/A
> Moment of Inertia jm(=GD2/4) 110.0kg.m2x10-4
> Power 2.9Kw
>
> now the servo i was looking at replacing with has the same torques but a
> lower Inertia Jm value. what effects does this have on the
> accell/deaccel , i know motor it self takes less toque to accel its
> self.. but how does this related back to the load wanting to carry on
> moving when trying to deaccel it, what are the the realworld or other
> impacts on the motor/drive , am i more likly to see higher bus
> voltage/regen problems from the motor loading, as this motor is on a Z
> axis and has no counter balance so the motor is braked for parking...
> motor runs at 1500rpm, screw is 10mm pitch i am not looking to go any
> faster just keep things the same ratings etc
>
> motor i was looking at replacing with is, as torque match's,
> Rated 19.1Nm
> Peak  57.3Nm
> Rated Speed 1000rpm
> max speed 1500rpm
> Rotor Moment of Inertia 53.5kg.m2x10-4
> Power 2.0Kw
>
> or i go the next motor up
> Rated 28.7Nm
> Peak  86.0Nm
> Rated Speed 1000rpm
> max speed 1500rpm
> Rotor Moment of Inertia 77.8kg.m2x10-4
> Power 3.0Kw
>
> maybe someone here can add some insight into what to watch out for when
> resizing/replacing servos in CNC systems etc
>
> just when you look up about servo sizing alot talk about the inertia
> ratio etc..
>
> thanks, Rob
>
>
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> engaging tech sites, Slashdot.org! http://sdm.link/slashdot
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[Emc-users] Servo Motor Retrofit sizing

2017-04-04 Thread robert - Innovative-RC
Hi

i am planning to retrofit a machine i will change the servo motors as 
current ones are faulty etc
anyways i know the motor ratings on the machine right now as follows

Yaskawa USAFED-30FS20E
Rated 18.6Nm
Continuou Max 22.5Nm
Peak max 54.1Nm
Rated Speed 1500rpm
Max Speed 2000rpm
Torque Constant 0.98Nm/A
Moment of Inertia jm(=GD2/4) 110.0kg.m2x10-4
Power 2.9Kw

now the servo i was looking at replacing with has the same torques but a 
lower Inertia Jm value. what effects does this have on the 
accell/deaccel , i know motor it self takes less toque to accel its 
self.. but how does this related back to the load wanting to carry on 
moving when trying to deaccel it, what are the the realworld or other 
impacts on the motor/drive , am i more likly to see higher bus 
voltage/regen problems from the motor loading, as this motor is on a Z 
axis and has no counter balance so the motor is braked for parking...
motor runs at 1500rpm, screw is 10mm pitch i am not looking to go any 
faster just keep things the same ratings etc

motor i was looking at replacing with is, as torque match's,
Rated 19.1Nm
Peak  57.3Nm
Rated Speed 1000rpm
max speed 1500rpm
Rotor Moment of Inertia 53.5kg.m2x10-4
Power 2.0Kw

or i go the next motor up
Rated 28.7Nm
Peak  86.0Nm
Rated Speed 1000rpm
max speed 1500rpm
Rotor Moment of Inertia 77.8kg.m2x10-4
Power 3.0Kw

maybe someone here can add some insight into what to watch out for when 
resizing/replacing servos in CNC systems etc

just when you look up about servo sizing alot talk about the inertia 
ratio etc..

thanks, Rob


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