Re: [Emc-users] Surface Finsishing

2008-12-04 Thread Kirk Wallace
On Thu, 2008-12-04 at 19:10 -0500, [EMAIL PROTECTED] wrote:
> Thanks to Dave, John & Wayne  for the responses. It was helpful.
> A good option would be to fit a sander on the CNC machine. That will
> considerably speed things up.
> I will also see if a simple bead-blasting wont do the job.

I am not very comfortable with having any abrasives near my CNC's. If
bead blasting might work, you may want to consider vibratory finishing.
Here is a link with an overview:
http://www.kramerindustriesonline.com/vibratory-finishing-systems.htm

I kind of like the idea of dumping a load of parts, turn the machine on
and go away for a while. It may not be that easy though.

How about a swirl finish?
http://www.lathes.co.uk/craftsman/img16.gif
http://en.wikipedia.org/wiki/Image:LindberghStLouis.jpg


Kirk
http://www.wallacecompany.com/machine_shop/



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Re: [Emc-users] Surface Finsishing

2008-12-04 Thread [EMAIL PROTECTED]
Thanks to Dave, John & Wayne  for the responses. It was helpful.
A good option would be to fit a sander on the CNC machine. That will
considerably speed things up.
I will also see if a simple bead-blasting wont do the job.
 


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Re: [Emc-users] Surface Finsishing

2008-12-03 Thread John Thornton
I think he uses belts like this 47505A444 from mcmaster carr, a simple phone 
call would 
confirm the usage with them.

and here is the Aluminum Polishing 101 pdf

http://www.home-machine-shop.com/Down-Load/Polishing_Aluminum.pdf

John

On 3 Dec 2008 at 7:51, [EMAIL PROTECTED] wrote:

> This would be nice if the belts could be for aluminum but I could
> not
> find any.
> "http://www.thefind.com/hardware/browse-jet-aluminum-sander";
> 
> 
> 
> John Thornton wrote:
> > You can get special belts for a sander that polish aluminum... the
> finish depends on the 
> > grade... they look like 3-m polishing pads but on a belt...
> >
> > John
> >
> > On 2 Dec 2008 at 22:51, [EMAIL PROTECTED] wrote:
> >
> >   
> >> What do you guys use as the quickest and best cost effective
> and
> >> time-effective way to finish flat surfaces before the parts are
> >> Anodized?
> >> The parts are 8"x6"x3" Al boxes made from square tube with a
> few
> >> slots
> >> and holes CNC'd in so the surfaces are still the raw surfaces.
> >> I can CNC the boxes with a flat-face-mill , but wonder if there
> >> isnt
> >> something else you know of that is maybe a bit faster as I need
> to
> >> clamp
> >> and turn each side for the mill if I want to do it that way.
> >>
> >>
> >>  
> >>
> >>
> 
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Re: [Emc-users] Surface Finsishing

2008-12-03 Thread Wayne Parks
These sites deal with the finishing and polishing of Aluminum
http://www.car-accessories-magazine.com/aluminum-polishing.html
http://www.irinfo.com/polish/html/polish.html
A Scotch-Briteā„¢ Cut and Polish Flap Brush in a hand held drill would work.
I could also see using a small round abrasive pad with a foam backer in 
the spindle of your mill
and run a small G code program that moves the work piece approximately 
3/4 the diameter of
the pad and then lowering the head to just contact the work surface and 
repeat this the full length
of the part resulting in the traditional circle polishing affect common 
on aluminum.
Wayne

>> You can get special belts for a sander that polish aluminum... the finish 
>> depends on the 
>> grade... they look like 3-m polishing pads but on a belt...
>>
>> John
>>
>> On 2 Dec 2008 at 22:51, [EMAIL PROTECTED] wrote:
>>
>>   
>> 
>>> What do you guys use as the quickest and best cost effective and
>>> time-effective way to finish flat surfaces before the parts are
>>> Anodized?
>>> The parts are 8"x6"x3" Al boxes made from square tube with a few
>>> slots
>>> and holes CNC'd in so the surfaces are still the raw surfaces.
>>> I can CNC the boxes with a flat-face-mill , but wonder if there
>>> isnt
>>> something else you know of that is maybe a bit faster as I need to
>>> clamp
>>> and turn each side for the mill if I want to do it that way.
>>>   

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Re: [Emc-users] Surface Finsishing

2008-12-03 Thread [EMAIL PROTECTED]
This would be nice if the belts could be for aluminum but I could not
find any.
"http://www.thefind.com/hardware/browse-jet-aluminum-sander";



John Thornton wrote:
> You can get special belts for a sander that polish aluminum... the finish 
> depends on the 
> grade... they look like 3-m polishing pads but on a belt...
>
> John
>
> On 2 Dec 2008 at 22:51, [EMAIL PROTECTED] wrote:
>
>   
>> What do you guys use as the quickest and best cost effective and
>> time-effective way to finish flat surfaces before the parts are
>> Anodized?
>> The parts are 8"x6"x3" Al boxes made from square tube with a few
>> slots
>> and holes CNC'd in so the surfaces are still the raw surfaces.
>> I can CNC the boxes with a flat-face-mill , but wonder if there
>> isnt
>> something else you know of that is maybe a bit faster as I need to
>> clamp
>> and turn each side for the mill if I want to do it that way.
>>
>>
>>  
>>
>> 
>> -
>> This SF.Net email is sponsored by the Moblin Your Move Developer's
>> challenge
>> Build the coolest Linux based applications with Moblin SDK & win
>> great prizes
>> Grand prize is a trip for two to an Open Source event anywhere in
>> the world
>> http://moblin-contest.org/redirect.php?banner_id=100&url=/
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>
>> 
>
>
>
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>
>   


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Re: [Emc-users] Surface Finsishing

2008-12-03 Thread John Thornton
You can get special belts for a sander that polish aluminum... the finish 
depends on the 
grade... they look like 3-m polishing pads but on a belt...

John

On 2 Dec 2008 at 22:51, [EMAIL PROTECTED] wrote:

> What do you guys use as the quickest and best cost effective and
> time-effective way to finish flat surfaces before the parts are
> Anodized?
> The parts are 8"x6"x3" Al boxes made from square tube with a few
> slots
> and holes CNC'd in so the surfaces are still the raw surfaces.
> I can CNC the boxes with a flat-face-mill , but wonder if there
> isnt
> something else you know of that is maybe a bit faster as I need to
> clamp
> and turn each side for the mill if I want to do it that way.
> 
> 
>  
> 
> 
> -
> This SF.Net email is sponsored by the Moblin Your Move Developer's
> challenge
> Build the coolest Linux based applications with Moblin SDK & win
> great prizes
> Grand prize is a trip for two to an Open Source event anywhere in
> the world
> http://moblin-contest.org/redirect.php?banner_id=100&url=/
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Re: [Emc-users] Surface Finsishing

2008-12-02 Thread Dave Engvall

On Dec 2, 2008, at 7:51 PM, [EMAIL PROTECTED] wrote:

> What do you guys use as the quickest and best cost effective and
> time-effective way to finish flat surfaces before the parts are  
> Anodized?
> The parts are 8"x6"x3" Al boxes made from square tube with a few slots
> and holes CNC'd in so the surfaces are still the raw surfaces.
> I can CNC the boxes with a flat-face-mill , but wonder if there isnt
> something else you know of that is maybe a bit faster as I need to  
> clamp
> and turn each side for the mill if I want to do it that way.

If you have a bunch of them to do then rig an A or B rotary axis  
( probably with tailstock).
It could even be hand indexed and locked in place.

Some  people would polish each face on a abrasive flat belt and be   
done with them.
It depends on how much precision you need.

Good Luck.

Dave
>
>
>
>
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[Emc-users] Surface Finsishing

2008-12-02 Thread [EMAIL PROTECTED]
What do you guys use as the quickest and best cost effective and
time-effective way to finish flat surfaces before the parts are Anodized?
The parts are 8"x6"x3" Al boxes made from square tube with a few slots
and holes CNC'd in so the surfaces are still the raw surfaces.
I can CNC the boxes with a flat-face-mill , but wonder if there isnt
something else you know of that is maybe a bit faster as I need to clamp
and turn each side for the mill if I want to do it that way.


 

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