Re: [Emc-users] Emergency Stop switch

2010-04-13 Thread Lester Caine
Jon Elson wrote:
 I include an all-electronic version of this in all my controller boards,
 and users can add external safety controls as they deem necessary.
 A latching relay is basically what you are looking for, it would then
 need a separate reset button.  The problem with making it mechanical
 through the red button is that someone intentionally or accidentally
 jamming the button could prevent the E-stop action from happening.

Same here ... The breakout board has both estop and reset, AND requires charge 
pump from the computer, AND uses 5V from the computer which can be used to 
provide an opening action estop in addition to the closing one. If computer 
power is lost then you have to 'reset' the enable signal before any output can 
be activated.

In my own case I simply have power switches for the mains outputs, with over 
rated solid state relays to provide computer control. These should probably go 
through an additional contactor as well as the electronic interlocking ;)

I am told so should the power to the stepper drivers, but if they are designed 
to switch OFF when the control signals are killed, then trying to rapidly kill 
power on the stepper motor PSU should not be necessary? I don't see the logic 
on 
stepper motor drivers that REQUIRE a signal to disable them? From a safety 
point 
of view you should need to ENABLE them to make them work? But the debate here 
seems to be is it better to lock the movement, or unlock it, and that depends 
on 
the mechanical arrangements that the motors are driving? Not that one should be 
relying on any actuator to hold something safely! Nothing should move under 
it's 
own weight when power is killed? But equally it may be necessary to USE the 
motors to move something out of the way after an emergency. Many of us work 
alone, so safety circuits ALSO have to be practical - not that anybody works 
without safety guards nowadays :)

Having had a couple of close saves with the spindle starting up when it should 
have been locked out. I keep the separate power controls! You need to be able 
to 
move the machine - perhaps with a dial gauge in the spindle - so a single 
interlock is not enough.

-- 
Lester Caine - G8HFL
-
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Re: [Emc-users] Emergency Stop switch

2010-04-13 Thread Jon Elson
Neil Baylis wrote:
 Yeah, I've seen some of these devices. You wouldn't think e-stop could
 get so complicated.

   
Get lawyers, and even WORSE, legislators involved in the process, and 
there's no limit to how bad it can get.  If it has to absolutely stop 
the machine in a safe manner, even when a forklift spears the control 
cabinet, it CAN get complicated to design and test such a device.
  The problem with making it mechanical
 through the red button is that someone intentionally or accidentally
 jamming the button could prevent the E-stop action from happening.
 

 I wasn't thinking that the computer would use this as a way to stop
 the machine. Rather, the computer would stop the machine however it
 already does, but in addition it would press the e-stop, forcing the
 operator to twist/lift the button before resuming, even if he never
 pressed the button.
   
Right, but I really think this is unnecessary.  The way a number of 
commercial controls do it is with an E-stop button and an E-stop reset 
button.  The Estop button is lighted to tell you what the state of the 
control is.  Of course, if you want to rig a mechanically indicating 
E-stop button, you could do this and have a completely unique device.

Jon

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Re: [Emc-users] Emergency Stop switch

2010-04-13 Thread Karl Schmidt
Lots of over kill listed in this thread. First:

Don't use a PLC for this! This is supposed to work even if the electronics is 
gliched.  The system 
is really simple and ultra reliable if you keep silicon out of it.

It only takes a hi-reliability multi pole relay and a high reliability 
momentary start up switch.

One NO pole of the relay is wired in series with its own coil - this same line 
pass through NC 
contact of the E-stop switch and NC contacts of every other safety contact.

A start up switch closes the relay - and then it keeps itself closed as long as 
non of the safety 
contacts, open or a power dip.

The other poles energize the circuits you want to drop out on E-stop.

The key feature of this setup is there is just three critical devices - the 
relay, the start up 
switch and the wire (this wire should make a loop, never crossing itself where 
it could get shorted 
and bypass the interlocks).  If any of the interlocks fail(shorted on), the 
others still work.

There is no limit to the number of interlock contacts you can add in series. 
Some interlocks to 
think about:

Output of a good AC power detector
Output of good DC power detectors
Output of a Watch dog timer
Multiple E-stop buttons - never be out of reach of one.



Karl Schmidt  EMail k...@xtronics.com
Transtronics, Inc.  WEB http://xtronics.com
3209 West 9th Street Ph (785) 841-3089
Lawrence, KS 66049  FAX (785) 841-0434

The State is that great fiction by which everyone tries to live at the expense 
of everyone else.
-- Frederic Bastiat, French economist of the 19th Century



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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Jim Fleig - CNC Services
Hi Neil,

Setup a failsafe circuit with the connection passing through the E-stop 
contacts energizing a relay.  If anything in the series circuit becomes open 
(E-stop button, relay contacts in E-stop circuit, overtravel limit switch 
contacts, etc.) the functions dependant upon that circuit being closed stop 
functioning.

Someone may have a schematic example to share.  If not, email me and I will 
send you an example.

Have a good day,

Jim



- Original Message - 
From: Neil Baylis neil.bay...@gmail.com
To: emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 1:19 PM
Subject: [Emc-users] Emergency Stop switch


 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

 --
 Download Intel#174; Parallel Studio Eval
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Neil Baylis
Thanks Jim,

I understand how to set up such a failsafe circuit. But in addition, I
want the actual e-stop switch to activate and latch, so that
regardless of whether the computer generates a fault condition, or I
do it myself, I still have to manually release the switch before
resuming operation.


Neil

On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
j...@cncservices.ws wrote:
 Hi Neil,

 Setup a failsafe circuit with the connection passing through the E-stop
 contacts energizing a relay.  If anything in the series circuit becomes open
 (E-stop button, relay contacts in E-stop circuit, overtravel limit switch
 contacts, etc.) the functions dependant upon that circuit being closed stop
 functioning.

 Someone may have a schematic example to share.  If not, email me and I will
 send you an example.

 Have a good day,

 Jim



 - Original Message -
 From: Neil Baylis neil.bay...@gmail.com
 To: emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 1:19 PM
 Subject: [Emc-users] Emergency Stop switch


 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
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 Emc-users@lists.sourceforge.net
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 proactively, and fine-tune applications for parallel performance.
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Eric Keller
My guess is that a switch with an actuator in it would be so expensive
that nobody has ever bothered to market one.  I think your best bet is
to have a self-powering relay that can only be turned on by a
momentary switch.
Eric

On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylis neil.bay...@gmail.com wrote:
 Thanks Jim,

 I understand how to set up such a failsafe circuit. But in addition, I
 want the actual e-stop switch to activate and latch, so that
 regardless of whether the computer generates a fault condition, or I
 do it myself, I still have to manually release the switch before
 resuming operation.


 Neil

 On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 Hi Neil,

 Setup a failsafe circuit with the connection passing through the E-stop
 contacts energizing a relay.  If anything in the series circuit becomes open
 (E-stop button, relay contacts in E-stop circuit, overtravel limit switch
 contacts, etc.) the functions dependant upon that circuit being closed stop
 functioning.

 Someone may have a schematic example to share.  If not, email me and I will
 send you an example.

 Have a good day,

 Jim



 - Original Message -
 From: Neil Baylis neil.bay...@gmail.com
 To: emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 1:19 PM
 Subject: [Emc-users] Emergency Stop switch


 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
 http://p.sf.net/sfu/intel-sw-dev
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 Emc-users mailing list
 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users


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 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
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 proactively, and fine-tune applications for parallel performance.
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Jim Fleig - CNC Services
Hi Neil,

I believe Eric is correct.  After 30 years in industry (the last 20 
specifically with CNC) I have never seen what you are describing.  As Eric 
mentioned, a relay that must be activated by a reset switch would do the 
job.  Reset switches for this purpose I have seen and included in some of 
the retrofits that I have done.

Have a good day,

Jim


- Original Message - 
From: Eric Keller keller...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 2:01 PM
Subject: Re: [Emc-users] Emergency Stop switch


My guess is that a switch with an actuator in it would be so expensive
that nobody has ever bothered to market one.  I think your best bet is
to have a self-powering relay that can only be turned on by a
momentary switch.
Eric

On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylis neil.bay...@gmail.com wrote:
 Thanks Jim,

 I understand how to set up such a failsafe circuit. But in addition, I
 want the actual e-stop switch to activate and latch, so that
 regardless of whether the computer generates a fault condition, or I
 do it myself, I still have to manually release the switch before
 resuming operation.


 Neil

 On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 Hi Neil,

 Setup a failsafe circuit with the connection passing through the E-stop
 contacts energizing a relay. If anything in the series circuit becomes 
 open
 (E-stop button, relay contacts in E-stop circuit, overtravel limit switch
 contacts, etc.) the functions dependant upon that circuit being closed 
 stop
 functioning.

 Someone may have a schematic example to share. If not, email me and I 
 will
 send you an example.

 Have a good day,

 Jim



 - Original Message -
 From: Neil Baylis neil.bay...@gmail.com
 To: emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 1:19 PM
 Subject: [Emc-users] Emergency Stop switch


 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
 http://p.sf.net/sfu/intel-sw-dev
 ___
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 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users


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 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Neil Baylis
OK, thanks. I guess they don't exist.

I guess what I'll do is to add a circuit that requires the e-stop
button to be pressed before a fault condition can be cleared. Then I
have no choice but to twist the e-stop before resuming.

Thanks,

Neil


On Mon, Apr 12, 2010 at 11:32 AM, Jim Fleig - CNC Services
j...@cncservices.ws wrote:
 Hi Neil,

 I believe Eric is correct.  After 30 years in industry (the last 20
 specifically with CNC) I have never seen what you are describing.  As Eric
 mentioned, a relay that must be activated by a reset switch would do the
 job.  Reset switches for this purpose I have seen and included in some of
 the retrofits that I have done.

 Have a good day,

 Jim


 - Original Message -
 From: Eric Keller keller...@gmail.com
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 2:01 PM
 Subject: Re: [Emc-users] Emergency Stop switch


 My guess is that a switch with an actuator in it would be so expensive
 that nobody has ever bothered to market one.  I think your best bet is
 to have a self-powering relay that can only be turned on by a
 momentary switch.
 Eric

 On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylis neil.bay...@gmail.com wrote:
 Thanks Jim,

 I understand how to set up such a failsafe circuit. But in addition, I
 want the actual e-stop switch to activate and latch, so that
 regardless of whether the computer generates a fault condition, or I
 do it myself, I still have to manually release the switch before
 resuming operation.


 Neil

 On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 Hi Neil,

 Setup a failsafe circuit with the connection passing through the E-stop
 contacts energizing a relay. If anything in the series circuit becomes
 open
 (E-stop button, relay contacts in E-stop circuit, overtravel limit switch
 contacts, etc.) the functions dependant upon that circuit being closed
 stop
 functioning.

 Someone may have a schematic example to share. If not, email me and I
 will
 send you an example.

 Have a good day,

 Jim



 - Original Message -
 From: Neil Baylis neil.bay...@gmail.com
 To: emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 1:19 PM
 Subject: [Emc-users] Emergency Stop switch


 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
 http://p.sf.net/sfu/intel-sw-dev
 ___
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 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users


 --
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 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
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 --
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 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Jim Fleig - CNC Services
Hi Neil,

That is easy doable by adding contacts on the E stop switch and creating the 
logic to achieve the effect you desire.

Jim


- Original Message - 
From: Neil Baylis neil.bay...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 3:10 PM
Subject: Re: [Emc-users] Emergency Stop switch


OK, thanks. I guess they don't exist.

I guess what I'll do is to add a circuit that requires the e-stop
button to be pressed before a fault condition can be cleared. Then I
have no choice but to twist the e-stop before resuming.

Thanks,

Neil


On Mon, Apr 12, 2010 at 11:32 AM, Jim Fleig - CNC Services
j...@cncservices.ws wrote:
 Hi Neil,

 I believe Eric is correct. After 30 years in industry (the last 20
 specifically with CNC) I have never seen what you are describing. As Eric
 mentioned, a relay that must be activated by a reset switch would do the
 job. Reset switches for this purpose I have seen and included in some of
 the retrofits that I have done.

 Have a good day,

 Jim


 - Original Message -
 From: Eric Keller keller...@gmail.com
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 2:01 PM
 Subject: Re: [Emc-users] Emergency Stop switch


 My guess is that a switch with an actuator in it would be so expensive
 that nobody has ever bothered to market one. I think your best bet is
 to have a self-powering relay that can only be turned on by a
 momentary switch.
 Eric

 On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylis neil.bay...@gmail.com 
 wrote:
 Thanks Jim,

 I understand how to set up such a failsafe circuit. But in addition, I
 want the actual e-stop switch to activate and latch, so that
 regardless of whether the computer generates a fault condition, or I
 do it myself, I still have to manually release the switch before
 resuming operation.


 Neil

 On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 Hi Neil,

 Setup a failsafe circuit with the connection passing through the E-stop
 contacts energizing a relay. If anything in the series circuit becomes
 open
 (E-stop button, relay contacts in E-stop circuit, overtravel limit 
 switch
 contacts, etc.) the functions dependant upon that circuit being closed
 stop
 functioning.

 Someone may have a schematic example to share. If not, email me and I
 will
 send you an example.

 Have a good day,

 Jim



 - Original Message -
 From: Neil Baylis neil.bay...@gmail.com
 To: emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 1:19 PM
 Subject: [Emc-users] Emergency Stop switch


 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
 http://p.sf.net/sfu/intel-sw-dev
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Alex Joni

Just use a safety relay for this, no need to reinvent the wheel..

Regards,
Alex


On 4/12/2010 10:10 PM, Neil Baylis wrote:

OK, thanks. I guess they don't exist.

I guess what I'll do is to add a circuit that requires the e-stop
button to be pressed before a fault condition can be cleared. Then I
have no choice but to twist the e-stop before resuming.

Thanks,

Neil


On Mon, Apr 12, 2010 at 11:32 AM, Jim Fleig - CNC Services
j...@cncservices.ws  wrote:
   

Hi Neil,

I believe Eric is correct.  After 30 years in industry (the last 20
specifically with CNC) I have never seen what you are describing.  As Eric
mentioned, a relay that must be activated by a reset switch would do the
job.  Reset switches for this purpose I have seen and included in some of
the retrofits that I have done.

Have a good day,

Jim


- Original Message -
From: Eric Kellerkeller...@gmail.com
To: Enhanced Machine Controller (EMC)emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 2:01 PM
Subject: Re: [Emc-users] Emergency Stop switch


My guess is that a switch with an actuator in it would be so expensive
that nobody has ever bothered to market one.  I think your best bet is
to have a self-powering relay that can only be turned on by a
momentary switch.
Eric

On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylisneil.bay...@gmail.com  wrote:
 

Thanks Jim,

I understand how to set up such a failsafe circuit. But in addition, I
want the actual e-stop switch to activate and latch, so that
regardless of whether the computer generates a fault condition, or I
do it myself, I still have to manually release the switch before
resuming operation.


Neil

On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
j...@cncservices.ws  wrote:
   

Hi Neil,

Setup a failsafe circuit with the connection passing through the E-stop
contacts energizing a relay. If anything in the series circuit becomes
open
(E-stop button, relay contacts in E-stop circuit, overtravel limit switch
contacts, etc.) the functions dependant upon that circuit being closed
stop
functioning.

Someone may have a schematic example to share. If not, email me and I
will
send you an example.

Have a good day,

Jim



- Original Message -
From: Neil Baylisneil.bay...@gmail.com
To:emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 1:19 PM
Subject: [Emc-users] Emergency Stop switch


 

I'm looking to source an e-stop switch. I have some already with the
big red mushroom button that latches when you press it, and must be
turned to release. This is good. But what I want is a switch that can
also be operated by a signal from the computer. So if the computer
detects an e-stop condition, the mushroom button would pop down, just
as if I had pressed it by hand. I would drive it from a digital out,
obviously.

Does such a thing exist, and can anyone point me at a source?

Thanks,

Neil Baylis
No virus found in this outgoing message.
Checked by AVG - www.avg.com
Version: 9.0.801 / Virus Database: 271.1.1/2807 - Release Date: 04/12/10 
21:32:00
--
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Try the new software tools for yourself. Speed compiling, find bugs
proactively, and fine-tune applications for parallel performance.
See why Intel Parallel Studio got high marks during beta.
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Neil Baylis
What's a safety relay? Is it a particular kind of relay?

Neil

On Mon, Apr 12, 2010 at 2:51 PM, Alex Joni alex.j...@robcon.ro wrote:
 Just use a safety relay for this, no need to reinvent the wheel..

 Regards,
 Alex


 On 4/12/2010 10:10 PM, Neil Baylis wrote:

 OK, thanks. I guess they don't exist.

 I guess what I'll do is to add a circuit that requires the e-stop
 button to be pressed before a fault condition can be cleared. Then I
 have no choice but to twist the e-stop before resuming.

 Thanks,

 Neil


 On Mon, Apr 12, 2010 at 11:32 AM, Jim Fleig - CNC Services
 j...@cncservices.ws  wrote:


 Hi Neil,

 I believe Eric is correct.  After 30 years in industry (the last 20
 specifically with CNC) I have never seen what you are describing.  As
 Eric
 mentioned, a relay that must be activated by a reset switch would do the
 job.  Reset switches for this purpose I have seen and included in some of
 the retrofits that I have done.

 Have a good day,

 Jim


 - Original Message -
 From: Eric Kellerkeller...@gmail.com
 To: Enhanced Machine Controller (EMC)emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 2:01 PM
 Subject: Re: [Emc-users] Emergency Stop switch


 My guess is that a switch with an actuator in it would be so expensive
 that nobody has ever bothered to market one.  I think your best bet is
 to have a self-powering relay that can only be turned on by a
 momentary switch.
 Eric

 On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylisneil.bay...@gmail.com
  wrote:


 Thanks Jim,

 I understand how to set up such a failsafe circuit. But in addition, I
 want the actual e-stop switch to activate and latch, so that
 regardless of whether the computer generates a fault condition, or I
 do it myself, I still have to manually release the switch before
 resuming operation.


 Neil

 On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
 j...@cncservices.ws  wrote:


 Hi Neil,

 Setup a failsafe circuit with the connection passing through the E-stop
 contacts energizing a relay. If anything in the series circuit becomes
 open
 (E-stop button, relay contacts in E-stop circuit, overtravel limit
 switch
 contacts, etc.) the functions dependant upon that circuit being closed
 stop
 functioning.

 Someone may have a schematic example to share. If not, email me and I
 will
 send you an example.

 Have a good day,

 Jim



 - Original Message -
 From: Neil Baylisneil.bay...@gmail.com
 To:emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 1:19 PM
 Subject: [Emc-users] Emergency Stop switch




 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

 No virus found in this outgoing message.
 Checked by AVG - www.avg.com
 Version: 9.0.801 / Virus Database: 271.1.1/2807 - Release Date: 04/12/10
 21:32:00

 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
 http://p.sf.net/sfu/intel-sw-dev
 ___
 Emc-users mailing list
 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users





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Try the new software tools for yourself. Speed compiling, find bugs
proactively, and fine-tune applications for parallel performance.
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Alex Joni

http://www.pilz.com/products/control_communication/safety_relay/index.en.jsp

(first hit off google)

Basicly they are a relay, with some aditional circuitry inside so that 
bad things can't happen.
if you have a glitch in the safety circuit, the safety relay opens and 
stays that way until you reset it

But there are various kinds, with various inputs/connection circuits.

Regards,
Alex


On 4/13/2010 1:01 AM, Neil Baylis wrote:

What's a safety relay? Is it a particular kind of relay?

Neil

On Mon, Apr 12, 2010 at 2:51 PM, Alex Jonialex.j...@robcon.ro  wrote:
   

Just use a safety relay for this, no need to reinvent the wheel..

Regards,
Alex


On 4/12/2010 10:10 PM, Neil Baylis wrote:
 

OK, thanks. I guess they don't exist.

I guess what I'll do is to add a circuit that requires the e-stop
button to be pressed before a fault condition can be cleared. Then I
have no choice but to twist the e-stop before resuming.

Thanks,

Neil


On Mon, Apr 12, 2010 at 11:32 AM, Jim Fleig - CNC Services
j...@cncservices.wswrote:

   

Hi Neil,

I believe Eric is correct.  After 30 years in industry (the last 20
specifically with CNC) I have never seen what you are describing.  As
Eric
mentioned, a relay that must be activated by a reset switch would do the
job.  Reset switches for this purpose I have seen and included in some of
the retrofits that I have done.

Have a good day,

Jim


- Original Message -
From: Eric Kellerkeller...@gmail.com
To: Enhanced Machine Controller (EMC)emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 2:01 PM
Subject: Re: [Emc-users] Emergency Stop switch


My guess is that a switch with an actuator in it would be so expensive
that nobody has ever bothered to market one.  I think your best bet is
to have a self-powering relay that can only be turned on by a
momentary switch.
Eric

On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylisneil.bay...@gmail.com
  wrote:

 

Thanks Jim,

I understand how to set up such a failsafe circuit. But in addition, I
want the actual e-stop switch to activate and latch, so that
regardless of whether the computer generates a fault condition, or I
do it myself, I still have to manually release the switch before
resuming operation.


Neil

On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
j...@cncservices.wswrote:

   

Hi Neil,

Setup a failsafe circuit with the connection passing through the E-stop
contacts energizing a relay. If anything in the series circuit becomes
open
(E-stop button, relay contacts in E-stop circuit, overtravel limit
switch
contacts, etc.) the functions dependant upon that circuit being closed
stop
functioning.

Someone may have a schematic example to share. If not, email me and I
will
send you an example.

Have a good day,

Jim



- Original Message -
From: Neil Baylisneil.bay...@gmail.com
To:emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 1:19 PM
Subject: [Emc-users] Emergency Stop switch



 

I'm looking to source an e-stop switch. I have some already with the
big red mushroom button that latches when you press it, and must be
turned to release. This is good. But what I want is a switch that can
also be operated by a signal from the computer. So if the computer
detects an e-stop condition, the mushroom button would pop down, just
as if I had pressed it by hand. I would drive it from a digital out,
obviously.

Does such a thing exist, and can anyone point me at a source?

Thanks,

Neil Baylis
   

No virus found in this outgoing message.
Checked by AVG - www.avg.com
Version: 9.0.801 / Virus Database: 271.1.1/2807 - Release Date: 04/12/10
21:32:00

--
Download Intel#174; Parallel Studio Eval
Try the new software tools for yourself. Speed compiling, find bugs
proactively, and fine-tune applications for parallel performance.
See why Intel Parallel Studio got high marks during beta.
http://p.sf.net/sfu/intel-sw-dev
___
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Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


 



   
No virus found in this outgoing message.
Checked by AVG - www.avg.com
Version: 9.0.801 / Virus Database: 271.1.1/2807 - Release Date: 04/12/10 
21:32:00
--
Download Intel#174; Parallel Studio Eval
Try the new software tools for yourself. Speed compiling, find bugs
proactively, and fine-tune applications for parallel performance.
See why Intel Parallel Studio got high marks during beta.
http://p.sf.net/sfu/intel-sw-dev___
Emc-users mailing list
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Alex Joni
Here's a nice difference between a normal relay estop setup and a safety 
relay:

http://www.ia.omron.com/product/cautions/189/img/cn_2.gif

Regards,
Alex


On 4/13/2010 1:47 AM, Alex Joni wrote:
http://www.pilz.com/products/control_communication/safety_relay/index.en.jsp 



(first hit off google)

Basicly they are a relay, with some aditional circuitry inside so that 
bad things can't happen.
if you have a glitch in the safety circuit, the safety relay opens and 
stays that way until you reset it

But there are various kinds, with various inputs/connection circuits.

Regards,
Alex


On 4/13/2010 1:01 AM, Neil Baylis wrote:

What's a safety relay? Is it a particular kind of relay?

Neil

On Mon, Apr 12, 2010 at 2:51 PM, Alex Jonialex.j...@robcon.ro  wrote:

Just use a safety relay for this, no need to reinvent the wheel..

Regards,
Alex


On 4/12/2010 10:10 PM, Neil Baylis wrote:

OK, thanks. I guess they don't exist.

I guess what I'll do is to add a circuit that requires the e-stop
button to be pressed before a fault condition can be cleared. Then I
have no choice but to twist the e-stop before resuming.

Thanks,

Neil


On Mon, Apr 12, 2010 at 11:32 AM, Jim Fleig - CNC Services
j...@cncservices.wswrote:


Hi Neil,

I believe Eric is correct.  After 30 years in industry (the last 20
specifically with CNC) I have never seen what you are describing.  As
Eric
mentioned, a relay that must be activated by a reset switch would 
do the
job.  Reset switches for this purpose I have seen and included in 
some of

the retrofits that I have done.

Have a good day,

Jim


- Original Message -
From: Eric Kellerkeller...@gmail.com
To: Enhanced Machine Controller 
(EMC)emc-users@lists.sourceforge.net

Sent: Monday, April 12, 2010 2:01 PM
Subject: Re: [Emc-users] Emergency Stop switch


My guess is that a switch with an actuator in it would be so 
expensive
that nobody has ever bothered to market one.  I think your best 
bet is

to have a self-powering relay that can only be turned on by a
momentary switch.
Eric

On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylisneil.bay...@gmail.com
  wrote:


Thanks Jim,

I understand how to set up such a failsafe circuit. But in 
addition, I

want the actual e-stop switch to activate and latch, so that
regardless of whether the computer generates a fault condition, or I
do it myself, I still have to manually release the switch before
resuming operation.


Neil

On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
j...@cncservices.wswrote:


Hi Neil,

Setup a failsafe circuit with the connection passing through the 
E-stop
contacts energizing a relay. If anything in the series circuit 
becomes

open
(E-stop button, relay contacts in E-stop circuit, overtravel limit
switch
contacts, etc.) the functions dependant upon that circuit being 
closed

stop
functioning.

Someone may have a schematic example to share. If not, email me 
and I

will
send you an example.

Have a good day,

Jim



- Original Message -
From: Neil Baylisneil.bay...@gmail.com
To:emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 1:19 PM
Subject: [Emc-users] Emergency Stop switch



I'm looking to source an e-stop switch. I have some already 
with the
big red mushroom button that latches when you press it, and 
must be
turned to release. This is good. But what I want is a switch 
that can

also be operated by a signal from the computer. So if the computer
detects an e-stop condition, the mushroom button would pop 
down, just
as if I had pressed it by hand. I would drive it from a digital 
out,

obviously.

Does such a thing exist, and can anyone point me at a source?

Thanks,

Neil Baylis

No virus found in this outgoing message.
Checked by AVG - www.avg.com
Version: 9.0.801 / Virus Database: 271.1.1/2807 - Release Date: 
04/12/10

21:32:00

-- 


Download Intel#174; Parallel Studio Eval
Try the new software tools for yourself. Speed compiling, find bugs
proactively, and fine-tune applications for parallel performance.
See why Intel Parallel Studio got high marks during beta.
http://p.sf.net/sfu/intel-sw-dev
___
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Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users








No virus found in this outgoing message.
Checked by AVG - www.avg.com
Version: 9.0.801 / Virus Database: 271.1.1/2807 - Release Date: 04/12/10 
21:32:00
   



--
Download Intel#174; Parallel Studio Eval
Try the new software tools for yourself. Speed compiling, find bugs
proactively, and fine-tune applications for parallel performance.
See why Intel Parallel Studio got high marks during beta.
http://p.sf.net/sfu/intel-sw-dev


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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Neil Baylis
Thanks, Alex.

On Mon, Apr 12, 2010 at 3:50 PM, Alex Joni alex.j...@robcon.ro wrote:
 Here's a nice difference between a normal relay estop setup and a safety
 relay:
 http://www.ia.omron.com/product/cautions/189/img/cn_2.gif

 Regards,
 Alex


 On 4/13/2010 1:47 AM, Alex Joni wrote:


 http://www.pilz.com/products/control_communication/safety_relay/index.en.jsp

 (first hit off google)

 Basicly they are a relay, with some aditional circuitry inside so that bad
 things can't happen.
 if you have a glitch in the safety circuit, the safety relay opens and
 stays that way until you reset it
 But there are various kinds, with various inputs/connection circuits.

 Regards,
 Alex


 On 4/13/2010 1:01 AM, Neil Baylis wrote:

 What's a safety relay? Is it a particular kind of relay?

 Neil

 On Mon, Apr 12, 2010 at 2:51 PM, Alex Jonialex.j...@robcon.ro  wrote:

 Just use a safety relay for this, no need to reinvent the wheel..

 Regards,
 Alex


 On 4/12/2010 10:10 PM, Neil Baylis wrote:

 OK, thanks. I guess they don't exist.

 I guess what I'll do is to add a circuit that requires the e-stop
 button to be pressed before a fault condition can be cleared. Then I
 have no choice but to twist the e-stop before resuming.

 Thanks,

 Neil


 On Mon, Apr 12, 2010 at 11:32 AM, Jim Fleig - CNC Services
 j...@cncservices.ws    wrote:

 Hi Neil,

 I believe Eric is correct.  After 30 years in industry (the last 20
 specifically with CNC) I have never seen what you are describing.  As
 Eric
 mentioned, a relay that must be activated by a reset switch would do
 the
 job.  Reset switches for this purpose I have seen and included in some
 of
 the retrofits that I have done.

 Have a good day,

 Jim


 - Original Message -
 From: Eric Kellerkeller...@gmail.com
 To: Enhanced Machine Controller
 (EMC)emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 2:01 PM
 Subject: Re: [Emc-users] Emergency Stop switch


 My guess is that a switch with an actuator in it would be so expensive
 that nobody has ever bothered to market one.  I think your best bet is
 to have a self-powering relay that can only be turned on by a
 momentary switch.
 Eric

 On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylisneil.bay...@gmail.com
  wrote:

 Thanks Jim,

 I understand how to set up such a failsafe circuit. But in addition,
 I
 want the actual e-stop switch to activate and latch, so that
 regardless of whether the computer generates a fault condition, or I
 do it myself, I still have to manually release the switch before
 resuming operation.


 Neil

 On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
 j...@cncservices.ws    wrote:

 Hi Neil,

 Setup a failsafe circuit with the connection passing through the
 E-stop
 contacts energizing a relay. If anything in the series circuit
 becomes
 open
 (E-stop button, relay contacts in E-stop circuit, overtravel limit
 switch
 contacts, etc.) the functions dependant upon that circuit being
 closed
 stop
 functioning.

 Someone may have a schematic example to share. If not, email me and
 I
 will
 send you an example.

 Have a good day,

 Jim



 - Original Message -
 From: Neil Baylisneil.bay...@gmail.com
 To:emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 1:19 PM
 Subject: [Emc-users] Emergency Stop switch



 I'm looking to source an e-stop switch. I have some already with
 the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that
 can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down,
 just
 as if I had pressed it by hand. I would drive it from a digital
 out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

 No virus found in this outgoing message.
 Checked by AVG - www.avg.com
 Version: 9.0.801 / Virus Database: 271.1.1/2807 - Release Date: 04/12/10
 21:32:00


 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
 http://p.sf.net/sfu/intel-sw-dev
 ___
 Emc-users mailing list
 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users






 No virus found in this outgoing message.
 Checked by AVG - www.avg.com
 Version: 9.0.801 / Virus Database: 271.1.1/2807 - Release Date: 04/12/10
 21:32:00



 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
 http

Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Jon Elson
Neil Baylis wrote:
 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?
   
I'm sure that Pilz, Faulhaber, Schaffner and a bunch of other outfits 
have a device that will do what you want, in some manner.  I don't think 
I have ever seen exactly a red mushroom switch that would mechanically 
activate, but these companies and others have safety-rated relays (for 
about $400) and safety-duty PLCs (about a grand and WAY up) for these 
sorts of requirements.  They are all designed with extensive 
fault-tolerant, fail-safe electronic and mechanical components.

I include an all-electronic version of this in all my controller boards, 
and users can add external safety controls as they deem necessary.
A latching relay is basically what you are looking for, it would then 
need a separate reset button.  The problem with making it mechanical 
through the red button is that someone intentionally or accidentally 
jamming the button could prevent the E-stop action from happening.

Jon

--
Download Intel#174; Parallel Studio Eval
Try the new software tools for yourself. Speed compiling, find bugs
proactively, and fine-tune applications for parallel performance.
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Neil Baylis
 I'm sure that Pilz, Faulhaber, Schaffner and a bunch of other outfits
 have a device that will do what you want, in some manner.  I don't think
 I have ever seen exactly a red mushroom switch that would mechanically
 activate, but these companies and others have safety-rated relays (for
 about $400) and safety-duty PLCs (about a grand and WAY up) for these
 sorts of requirements.  They are all designed with extensive
 fault-tolerant, fail-safe electronic and mechanical components.

Yeah, I've seen some of these devices. You wouldn't think e-stop could
get so complicated.

 The problem with making it mechanical
 through the red button is that someone intentionally or accidentally
 jamming the button could prevent the E-stop action from happening.

I wasn't thinking that the computer would use this as a way to stop
the machine. Rather, the computer would stop the machine however it
already does, but in addition it would press the e-stop, forcing the
operator to twist/lift the button before resuming, even if he never
pressed the button.

Neil

--
Download Intel#174; Parallel Studio Eval
Try the new software tools for yourself. Speed compiling, find bugs
proactively, and fine-tune applications for parallel performance.
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Bevins, Bob
You can do it with relays and a timer. Or you can get a 100.00 
AutoationDirect.com plc to do it. DL05

Bob Bevins
Project Manager
Ingersoll Rand Security Technologies
bob_bev...@irco.com
514 231-6241


-Original Message-
From: Neil Baylis [mailto:neil.bay...@gmail.com]
Sent: Monday, April 12, 2010 9:57 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Emergency Stop switch

 I'm sure that Pilz, Faulhaber, Schaffner and a bunch of other outfits
 have a device that will do what you want, in some manner.  I don't think
 I have ever seen exactly a red mushroom switch that would mechanically
 activate, but these companies and others have safety-rated relays (for
 about $400) and safety-duty PLCs (about a grand and WAY up) for these
 sorts of requirements.  They are all designed with extensive
 fault-tolerant, fail-safe electronic and mechanical components.

Yeah, I've seen some of these devices. You wouldn't think e-stop could
get so complicated.

 The problem with making it mechanical
 through the red button is that someone intentionally or accidentally
 jamming the button could prevent the E-stop action from happening.

I wasn't thinking that the computer would use this as a way to stop
the machine. Rather, the computer would stop the machine however it
already does, but in addition it would press the e-stop, forcing the
operator to twist/lift the button before resuming, even if he never
pressed the button.

Neil

--
Download Intel#174; Parallel Studio Eval
Try the new software tools for yourself. Speed compiling, find bugs
proactively, and fine-tune applications for parallel performance.
See why Intel Parallel Studio got high marks during beta.
http://p.sf.net/sfu/intel-sw-dev
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--
Download Intel#174; Parallel Studio Eval
Try the new software tools for yourself. Speed compiling, find bugs
proactively, and fine-tune applications for parallel performance.
See why Intel Parallel Studio got high marks during beta.
http://p.sf.net/sfu/intel-sw-dev
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users