Re: [EVDL] Question about charging BB600 NiCads

2020-11-25 Thread EVDL Administrator via EV
The listserver stripped off Rod Hower's PDF attachment - the Marathon 
Aircraft Nickel Cadmium Battery Maintenance Manual - but you can find it in 
the EVDL Library:

http://evdl.org/docs/marathon_nicad_manual.pdf

David Roden, EVDL moderator & general lackey

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Re: [EVDL] Question about charging BB600 NiCads

2020-11-25 Thread Rod Hower via EV
 

On Wednesday, November 25, 2020, 12:54:29 PM EST, Peter VanDerWal via EV 
 wrote:  
 
 I have some BB600 batteries that I bought years ago and never used so I'm 
thinking of using them for an off-grid EV charging station (more in a future 
post)
I used to have a copy of the maintenance manual for them, but I can't find it. 
Anyway, I have some notes that Saft recommended to use a constant current at 
their C/5 rate until they reach 1.6VPC (about 5 hours if fully discharged) and 
then reduce charge current to C/50, with no voltage limit, and continue for a 
time period equal to the bulk charging phase.
Since these batteries are rated at 34AH, that would be approx 6.8A during bulk 
charging and 0.68 for the finishing charge.

I've seen some old posts on here that say, to reduce water consuption, limit 
the voltage in the first stage to 1.4-1.45VPC and just measure current out/in 
and return 100% of the amp hours during bulk bulk/taper charging stage and then 
an additional 10% during the finishing charge.

Either way you return 110% of the amp hours discharged.

Since this is going to be a solar charger I can't guarantee constant 
voltage/current, so I'm thinking I'll just go with best effort, measure AH 
removed and return 100% AH during the bulk charging phase and then an 
additional 10% during the finish stage. I'll keep track of estimated SoC so if 
I can't return 110% on a given day I can make up for it later, perhaps do an 
addition 10% "equalization" charge periodically.

For those that have used Saft NiCads, does this sound like a good plan or do 
you have any suggestions for a better algorithm? 

Thanks, Pete.
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Re: [EVDL] Question about charging BB600 NiCads

2020-11-25 Thread Peter VanDerWal via EV
Yup, that's it.
Thanks!

November 25, 2020 12:32 PM, "John Lussmyer via EV"  wrote:

> On Wed Nov 25 09:54:23 PST 2020 ev@lists.evdl.org said:
> 
>> I have some BB600 batteries that I bought years ago and never used so I'm 
>> thinking of using them
>> for an off-grid EV charging station (more in a future post)
>> I used to have a copy of the maintenance manual for them, but I can't find 
>> it.
> 
> This is probably the one you had: https://casadelgato.com/work/NicadManual.pdf
> 
> Remember to NOT add water until they are charged! They may look empty, but 
> the water level rises
> during charge.
> 
> --
> 
> Tigers prowl and Dragons soar in my dreams...
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[EVDL] Question about charging BB600 NiCads

2020-11-25 Thread John Lussmyer via EV
On Wed Nov 25 09:54:23 PST 2020 ev@lists.evdl.org said:
>I have some BB600 batteries that I bought years ago and never used so I'm 
>thinking of using them for an off-grid EV charging station (more in a future 
>post)
>I used to have a copy of the maintenance manual for them, but I can't find it.

This is probably the one you had:  https://casadelgato.com/work/NicadManual.pdf

Remember to NOT add water until they are charged!  They may look empty, but the 
water level rises during charge.

--

Tigers prowl and Dragons soar in my dreams...
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[EVDL] Question about charging BB600 NiCads

2020-11-25 Thread Peter VanDerWal via EV
I have some BB600 batteries that I bought years ago and never used so I'm 
thinking of using them for an off-grid EV charging station (more in a future 
post)
I used to have a copy of the maintenance manual for them, but I can't find it. 
Anyway, I have some notes that Saft recommended to use a constant current at 
their C/5 rate until they reach 1.6VPC (about 5 hours if fully discharged) and 
then reduce charge current to C/50, with no voltage limit, and continue for a 
time period equal to the bulk charging phase.
Since these batteries are rated at 34AH, that would be approx 6.8A during bulk 
charging and 0.68 for the finishing charge.

I've seen some old posts on here that say, to reduce water consuption, limit 
the voltage in the first stage to 1.4-1.45VPC and just measure current out/in 
and return 100% of the amp hours during bulk bulk/taper charging stage and then 
an additional 10% during the finishing charge.

Either way you return 110% of the amp hours discharged.

Since this is going to be a solar charger I can't guarantee constant 
voltage/current, so I'm thinking I'll just go with best effort, measure AH 
removed and return 100% AH during the bulk charging phase and then an 
additional 10% during the finish stage. I'll keep track of estimated SoC so if 
I can't return 110% on a given day I can make up for it later, perhaps do an 
addition 10% "equalization" charge periodically.

For those that have used Saft NiCads, does this sound like a good plan or do 
you have any suggestions for a better algorithm? 

Thanks, Pete.
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