V4.3 CP30A latest image

2001-03-02 Thread Hicks, Gaylon F.

Hi All,

Does anyone have a good warm fuzzy feeling about what the latest CP30A image
is for v4.3?  I have already researched the recommended v4.3 quick fixes,
and unless I missed it (always a possibility) there isn't a CP30 image quick
fix for v4.3.  The reason I'm asking this question because we are currently
running v4.3 with QF11659 installed.  This quick fix doesn't show up in the
quick fix listing on the CSC website anymore.  It used to be listed because
I have it on my hard drive with documentation.  At this moment in time I
intend to continue using the QF11659 image unless someone knows of a reason
not to.

I am obviously confused and in need of enlightenment.  Any insight,
background, or suggestions would be appreciated.

Thanks,
==
Gaylon Hicks
Tennessee Valley Authority, Browns Ferry Nuclear Plant
Mail Stop PEC-2C
PO Box 2000
Decatur, AL  35609
Phone: (256) 729-7804   Fax:  (256) 729-2047
email:  [EMAIL PROTECTED]

FedEx Address:  Shaw Road, Athens, AL  35611
==

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RE: Drop resistor on analog input cards

2001-03-16 Thread Hicks, Gaylon F.

Corey,

We installed Rosemount 3051 and 1151 intelligent transmitters with FBM05s
and FBM04s here about 1998.  To make the HART communicator function reliably
with the Foxboro modules in the loop, you need more than 250 ohms loop
impedance.  I think we ended up using about 370 ohms installed locally at
the transmitter panels, and everything worked fine.  We use the HART
communicators locally.

This is a nice simple sledgehammer approach and has worked for us so far.

==
Gaylon Hicks
Tennessee Valley Authority, Browns Ferry Nuclear Plant
Mail Stop PEC-2C
PO Box 2000
Decatur, AL  35609
Phone: (256) 729-7804   Fax:  (256) 729-2047
email:  [EMAIL PROTECTED]
FedEx Address:  Shaw Road, Athens, AL  35611
==

--
From:  Corey R Clingo[SMTP:[EMAIL PROTECTED]]
Sent:  Thursday, March 15, 2001 1:24 PM
To:  Foxboro DCS Mail List
Subject:  Drop resistor on analog input cards

Does anyone know if I/A analog input cards (FBM01/04 in my case) can
be had with
250-ohm dropping resistors?  My meter tells me the ones we have are
50-ohm, and
most HART handhelds we've used require 250-ohm loop resistance to
function
properly.

TIA,

Corey Clingo
Sr. Engineer
BASF Corp.





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RE: Upgrading Foxboro Boxes

2001-04-18 Thread Hicks, Gaylon F.

You can pick up a refurbished SUN SPARC 5 180 MHz box for about $1000, or a
110 MHz for about $600.  This is the faster 51B box, and the 180 MHz should
be pretty snappy.  We upgraded from 51A to 51B (old 85 MHz boxes) and saw a
big improvement.  I don't know exactly what else you need, but make sure you
get a TurboGX frame buffer card (I know these are Foxboro OEM and will
work).  Also, load up on memory - 128 MB minimum.

I know not the legalities involved, but technically this will work.

Gaylon Hicks
TVA - Browns Ferry NP

--
From:  Davis, Robert N.[SMTP:[EMAIL PROTECTED]]
Sent:  Wednesday, April 18, 2001 12:02 PM
To:  Foxboro DCS Mail List
Subject:  FW: Upgrading Foxboro Boxes

This note came to me from our Decatur plant.  Any suggestions?

We are looking at a problem that is going to be experienced by other
plants
in the future. We have a Foxboro I/A system here on our Cogen plant.
We have
AW51s (A series) and V6.1 software. We recently installed the OSI PI
system
onto one of our AW51s. What was already a slow box has become almost
unusable. We have received a lot of complaints from the plant
operators -
especially about the graphic call up speed.

We have talked about upgrading the boxes to the latest AW51s (series
D or E)
to speed things up. Unfortunately we are being quoted $100,000 by
Foxboro.
What makes this worse is that we know we can buy the boxes from Sun
direct
for 30% of the Foxboro price and Foxboro are charging us $50,000 for
software licenses. Foxboro are not being very helpful at this time.
When we
proposed buying the boxes from Sun, Foxboro refused to support these
boxes.

We are wondering if it is technically possible to buy the new boxes
from Sun
and try to load the existing software on ourselves. This would mean
that we
are using the same software licenses but should get a better
performance. We
have asked Foxboro about this and been told that it is not possible
because
we need to buy new licenses from Sun. We have asked Sun about this
and they
have told us that we do not need new licenses but they do not know
if this
would work.

Does anyone have any thoughts/experience in this matter. Is this
possible or
are we missing something somewhere?

All comments gratefully received


Bob Davis
Process Control Engineer
765-477-5317---Fax 765-474-9036
E-mail [EMAIL PROTECTED]


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RE: FBM03 Drift Characteristics

2001-05-22 Thread Hicks, Gaylon F.

Phil,

The Rev W was referenced in CAR 7375 as the anticipated fixed Rev (drive
current upped from 250 microA to 750 microA).  I have no idea what our
installed  rev is.

Thanks,
Gaylon

--
From:  Burness, Phil[SMTP:[EMAIL PROTECTED]]
Sent:  Tuesday, May 22, 2001 12:05 PM
To:  'Foxboro DCS Mail List'
Subject:  RE: FBM03 Drift Characteristics

Rev W? my memory must be slipping :-)). Any idea on the date of the
CAR? My
guess is you have pre Rev W. If you can pull one have a look at the
Rev.

Phil

-Original Message-
From: Hicks, Gaylon F. [mailto:[EMAIL PROTECTED]]
Sent: 22 May 2001 17:53
To: 'Foxboro DCS Mail List'
Subject: RE: FBM03 Drift Characteristics


I'm not sure what revision, but they are 1995 vintage.  I found I/A
CAR 7375
which addresses this drift issue, supposedly fixed at revision W.
I'm not
sure.  It looks like I will end up taking a precision decade box up
and
checking the FBMs.  

I appreciate the help on this.

Thanks,
Gaylon

--
From:  Burness, Phil[SMTP:[EMAIL PROTECTED]]
Sent:  Tuesday, May 22, 2001 11:42 AM
To:  'Foxboro DCS Mail List'
Subject:  RE: FBM03 Drift Characteristics

Any idea what revision of FBM03's you are using? There is a
fix in
modules
(Rev J  above I think) that corrects for thermal drift.

Phil

-Original Message-
From: Hicks, Gaylon F. [mailto:[EMAIL PROTECTED]]
Sent: 22 May 2001 17:03
To: 'Foxboro DCS Mail List'
Subject: FBM03 Drift Characteristics


I'm conducting an informal survey in lieu of talking to TAC.
I
would
appreciate and pertinent information anyone can share.

First, a little background.  Browns Ferry uses Feedwater
line
temperatures
as an input to our core thermal power calculation during
normal
operation
(it's basically an enthalpy balance calc), and we operate
based on
our
licensed thermal power limits, so we get whatever electrical
MWs
output
based on this amount of steam, river temperature, etc..  If
this
number is
inaccurate, we can lose electrical output, and we appear to
be
missing about
9 MW electric at the moment.  Our Feedwater line temperature
is
measured by
two four-wire precision 100 ohm platinum RTDs on each of two
Feedwater lines
with a EXTBLK connection to a CHARC block.  We use lab data
RTD
specific
curves for each AIN block (we really, really want this to be
accurate), and
have these four inputs split between two FBM03s on the same
CP.  We
normally
operate with a FW temperature of about 380 degrees F.

Over the last year all four RTD measurements have trended
downward
about 1
degree F, which would account for about 2 MW electrical.  I
have
been tasked
with contacting the vendor (Foxboro) to ask if there is any
known
failure
mode or mechanism that would cause these four RTDs on two
separate
FBM03s to
trend downward.  I though I would try the list first to
solicit
opinions.
No derogatory comments please.  I have already expressed my
opinion
on this
subject, but I don't want to bias anyone.

Again, your patience and any input is appreciated.

Thanks,
==
Gaylon Hicks
Tennessee Valley Authority, Browns Ferry Nuclear Plant
Mail Stop PEC-2C
PO Box 2000
Decatur, AL  35609
Phone: (256) 729-7804   Fax:  (256) 729-2047
email:  [EMAIL PROTECTED]
FedEx Address:  Shaw Road, Athens, AL  35611
==



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RE: FBM03 Drift Characteristics

2001-05-22 Thread Hicks, Gaylon F.

Gabriel,

We have noted a downward trend in all our Feedwater temperature
measurements, including thermocouples, although the other temperatures have
trended down only about half the amount the RTDs have.  This could be
explained if the RTDs have drifted to a slightly lower than actual value, as
this would cause us to operate at a slightly lower reactor power, which
would result in an actual feedwater temp decrease.  

We have had this RTD/FBM combination installed about 5 years.  The RTDs are
in a fairly hot environment (125 deg F) in our steam tunnel, but the FBMs
are in our control room.  There is a seasonal change in feedwater
temperature superimposed on top of the general downward trend due to
condenser circulation water (river temp) changes.  The seasonal changes are
normal and expected - we typically vary +/- 5 MW electric from winter to
summer due to condenser backpressure changes.  

This issue is just a part of an overall MW witch hunt we go through
occasionally.  Even if we find out we are 2 degrees F lower than actual,
this would only translate to about 3 MW electric, but that could be worth a
lot of money in California this summer.

Based on CAR 7375, my unshakable faith in the accuracy of the FBM03s is
starting to crumble.  I have been in denial that the four RTDs on two
separate FBMs would drift downward together, but .

I appreciate the help.

Gaylon

--
From:  [EMAIL PROTECTED][SMTP:[EMAIL PROTECTED]]
Sent:  Tuesday, May 22, 2001 11:43 AM
To:  Foxboro DCS Mail List
Subject:  Re: FBM03 Drift Characteristics


Gaylon, I can only offer initial thoughts. 
How are you determining the drift over one year ? Is it that your MW
output has changed relative to a controlled water temperature ? If this is
the case are you sure the drift is caused by the temperature measurment end
of your controlled system ? i.e. have you verified the drift against another
measurment method ? 

How long are you measuring this temperature with the same RTD/FM
combination ? You could be seeing drift due to RTD degradation/time,
degradation of wiring connections, or some form of cooking within the FBM
circuitry. Is there any change in the drift rate over the year which might
suggest seasonal ambient temperature changes not being correctly compensated
for ?. 

Good luck, 
Gabriel.


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RE: Detection of nodebus-failure

2000-03-30 Thread Hicks, Gaylon F.

Dan,

Our philosophy here has been that no critical control parameters are passed
across the node bus.  We use parameters passed across the node bus for
control enhancements only, with appropriate error propogation, detection,
and handling of the parameters involved.  For example we have manually
initiated runbacks of our Reactor Recirculation MG sets to a level based on
a total steam flow signal passed across the node bus from our feedwater
control system.  We check the passed parameter for a propagated error (which
would include the loss of communications - I think the parameter is OOS in
this case), and disable the manual runback in the event of an error.  All
critical parameters between the different CPs/control systems are hard
wired.

All that said, depending on the control system and parameters involved, if
the consequences of a failure are not significant and response time is not
significant, I woudn't hesitate to pass parameters across the node bus.  As
we do not have the LAN bridges, I don't have a feel for how reliable those
communications are.

Thanks,

Gaylon Hicks
TVA - Browns Ferry Nuclear Plant

 

 --
 From: Murphy, Daniel J[SMTP:[EMAIL PROTECTED]]
 Sent: Thursday, March 30, 2000 4:53 PM
 To:   'Foxboro DCS Mail List'
 Subject:  RE: Detection of nodebus-failure
 
 I would be interested to know what the concensus is out there for doing
 regulatory control across the carrier-band LAN. For example, one PID block
 in one node talking to an AOUT block in another node. 
 
 Here we don't trust the CB-LAN to do basic regulatory control. We prefer
 to
 hardwire the signal via FBM's. Anyone else do the same?
 
 The same question applies to peer-to-peer communications within a node.
 Anyone hardwire these connections as well?
 
 
 Dan Murphy
 BP Amoco Refinery
 Brisbane Australia
 
 

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