KR> comment

2008-10-12 Thread rhartwi...@juno.com
>airb...@comcast.net wrote:
>"Maybe you should stick with the original design that has been proven
for many years "

My humble response:
The KR2 as originally designed is too small for 2 average 21st Century
people.  The plans style retractable landing gear, as designed, has had a
lot of failures.  Most builders do read the plus side and the negative
side of the design (and other designs)and they find that the KR2 or
KR2S is the closest to what they are looking for.and that the design
is easily modified.
Their alternative to modifying this design would be to start with a new
piece of paper and design a whole new airplane.  This requires knowledge
that most of us do not possess.  Of course, they could just buy a factory
built.but that doesn't sound like much fun.

If you so choose, build yours exactly to plans (but you will have to fill
in a lot of blanks.)  You probably won't need the expertise that the
members of this list have developed over the years.or maybe you will.
 If you are already flying your KR2--I envy you.
Rich Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> Biggest Loser

2008-10-12 Thread rhartwi...@juno.com
The "Biggest Looser" Club is a good idea.  Was it spelled that way
because after losing the weight your pants will be looser or should it
have been spelled "Biggest Loser" as in losing weight??  I am a good
candidate for this club, I have lost 30#'s since last Feb. (gained 10
back on an Alaska cruise), but could stand to lose more so that my pants
(and shirts) are a little looser.
Rich Hartwig
Waunakee, WI
rhartwi...@juno.com


KR> COMMON BUILDING PRACTICES

2008-10-12 Thread rhartwi...@juno.com
>"Why do Prop makers tighten their layers of wood together so tightly
when making a prop if it is a bad idea ?
>Have you ever been in a prop shop. There used to be one near me here in
Caddo Mills Tx and they used house jacks to >tighten the wood together
and left it that way until the resin/glue cured. I have no idea what glue
they used..." 
Larry,
The makers of certified props are using resorcinol.  It requires a lot of
pressure and close fit for a very thin glue layer.
Rich Hartwig
Waunakee, WI
rhartwi...@juno.com


KR> Re: Gorilla Glue

2008-10-12 Thread rhartwi...@juno.com
Scott,
Gorilla (urethane) glue will fill a gap, but that gap consists of
foam and will have reduced strength.  Joints must be clamped or receive
pressure from nailing, or stapling until completely cured.  If you just
press two surfaces together to cure as you might do with T-88, the
foaming action of the urethane glue will push them apart.  Gloves are
recommended--I don't think the glue is toxic, but it will leave your skin
stained brown if not wiped clean immediately with a solvent.  The other
thing I have found is that it is even sneakier than epoxy at getting onto
everything.  Excess glue squeezed from the joints is easily removed with
a chisel after curing as it just consists of foam.  I purchase this glue
in small containers even though it is more expensive that way.  A little
bit goes a long way and it tends to harden in the container after a few
months.  I have done a lot of experimenting with this glue in cabinet
making and aircraft application.  I am not yet confident enough in it to
use it on a primary aircraft structure like the spar on a KR.
I tried making some top bows for the fuselage on a Pietenpol
using Gorilla Glue.  I apparently did not get even pressure throughout
the length of the bows and they failed miserably.  I have used the same
setup for making them with West System epoxy and they came out fine.  I
would recommend making some test bows first with cheap wood.
Rich Hartwig
Waunakee, WI
Hartwig@Juno



KR> Making KR ELSA

2008-10-12 Thread rhartwi...@juno.com
Colin,
There is a lot of band width "wasted" on a lot of subjects.  Check the
archives for "Congratulations"--there isn't much info under that
topic--and it takes up a lot of bandwidth, but it does serve to encourage
builders.  We could just tell everyone who has questions on any KR
subject to forget discussions and check the archives--the answers are
probably there, but a discussion list is much more than an encyclopedia. 
Many list members (especially those of us in the "Senior Division") are
interested in "Sport Pilot" and feel this is a valid issue for
discussion.  If Mark Langford would not want us to discuss Sport Pilot
legal KR's on the KRnet, I would respect his wishes.  I know that this
subject is an irritation to some,and some of the other things discussed
are an irritation to me...but I have a remedy.the delete button.
Rich Hartwig
Waunakee, WI
rhartwi...@juno.com

>Herbert
>Not to be rude, but this has been discussed way more than it ever should
have been with no conclusive conclusions as to >which way to go, or which
way a builder can go. A search of the archives will reveal a WHOLE bunch
of band width on >the subject.  With due respect I would say check there
and then do what you think is best. Lets not start this thread over
>again...

>Colin
>N96TA
>Ormond Beach, FL


KR> Making KR ELSA

2008-10-12 Thread rhartwi...@juno.com
Thankfully it is still Friday!!
Let's see.I think I finally have it.
It is a KR if you:
stretch it 14 inches,
make it 6 inches wider,
make the sides vertical,
build it 200+ pounds over plans gross wt.,
use a different airfoil,
install an O235,
change the horizontal airfoil,
use Dr. Dean Hinges,
build it with sliding or forward tilt canopy,
use Fowler flaps,
make the fuselage a foam/fiberglass sandwich,
make folding wings.  (are these changes all made by "designers?")
It is not a KR if you:
build it light and to the plans except for adding slightly more wing area
or make it a single place to give it a stall speed of 51mph instead of
the Rand Robinson published stall speed of 52mph.one little mph,
have it cruise at about 135mph.(and there are a lot of KR's flying
that do not exceed the LSA cruise speed specs.)  

Please don't try to stifle those who are discussing how to lower the
stall speed.  By the way I did not get to vote on the following--  "It
has been agreed upon here that an ELSA legal KR 1 or 2 would not remotely
be a KR anymore"
We are not talking about an ELSA anyway--we are talking about an Amateur
Built Experimental KR that is legal for a Sport Pilot to fly.  The LSA's
category planes are factory built or built from an approved factory kit.

If you took a poll of the Netters you would probably find that relatively
few have finished and flown a KR or any other homebuilt.  We do look up
to those of you who have.
Rich Hartwig
Waunakee, WI
rhartwi...@juno.com


>Rich
>Checking the archives will let ANYONE know about the literal months of
dicsussion that has already gone on about trying >to make the KR whatever
fit a category it was not designed for. Everyone that is arguing in favor
of building a KR to meet >ELSA standards has never built a KR to
completion, or owns a flying KR. Most are not designers, with the
exception of a >few that comment.

>It is not that Mark L or Mark J is putting a damper on appropriate
threads or not, but this list is supposed to be devoted to >just KR
building and flying.  We all contribute things from time to time that are
not strictly KR material, maybe just pilot >material, but aimed at safety
or preventing similar mistakes, etc...  Friday's are reserved for the off
the wall remarks.

>What I am bringing up is that I am not trying to squash a thread that
has merit, but rather to encourage an interested builder >to do his
research, and then consult with those that are doing directly. It has
been agreed upon here that an ELSA legal KR >1 or 2 would not remotely be
a KR anymore, and so it would really be more appropriate to have their
own list and >discussions. The topic got beaten up BAD just last year,
with nothing more that alot of supposition about what could be >done, yet
no one has done that yet. But what is known is that discussing an ELSA KR
which would really deserve its own >new name at that point, would be like
discussing the Taylor monoplane here; similar design (the blueprint for
Ken for this >plane) but different plane.

>Case in point is Dana Overall: Dana is building an RV8 so he doesn't
discuss things here that apply to metal airplanes, or >RVs unless it is
generic and also applies to us, then he gladly shares it.  An ELSA legal
KR is no longer a KR but a new >design. Discussing building processes
would be the same, and so in my mind would be on target, but
certification issues, >and design modification parameters and the like
would be more appropriate to another list for the new design.

>I am not trying to push anyone out or hurt anyone's feelings, but it
seems that once or twice a year we have to rmeind >everyone that this
list is NOT a general discussion list for any and all. It is a KR
builders and pilots list for sharing >wisdom and experience directly
related to building and flying KR's, not other aircraft development, what
happened to my >sister, etc... and issues that threaten us like Brian's
Case in Jacksonville.

>If Mark L or Mark J feel I am off target then I conceed.  But I have
watched thme have to make such remarks time and >again to knock things
back on track for THIS list.

>Colin
>N96TA
>Ormond Beach, FL


KR> Spring Bar-Thanks

2008-10-12 Thread rhartwi...@juno.com
Thanks to all of you who offered spring bars.  I have purchased one and
hope to pick it up at the Gathering.
Rich Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> Spring bar

2008-10-12 Thread rhartwi...@juno.com
Does anyone have a KR-2 spring bar that I can save from being relegated
to the attic or landfill?  I would also may be interested in the brackets
for mounting to the spar.  Please e-mail me directly by clicking on this
link:  rhartwi...@juno.com
Rich Hartwig
Waunakee, WI



KR> Sport Aviation Association

2008-10-12 Thread rhartwi...@juno.com
Here are some quotes from Paul Poberezny in the latest SAA e-mail:

"Everyone is welcome to be part of our SAA membership, simply by sending
us their e-mail address.  Please feel free to pass this along to anyone
you think may be interested."  "There also appears to be great enthusiasm
for another fly-in at Frasca Field.  Mark your calendars for June
23-24-25, as the Frasca family is warmly welcoming us back again in
2006."

If you join, it also would be nice if you sent SAA a few bucks, but the
most important thing is that you join to show your support for this type
of grass roots, non-commercial, organization.  The website is: 
www.sportaviation.org/  and you can join by sending an e-mail to: 
saa@ameritech.net
Rich Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> West System

2008-10-12 Thread rhartwi...@juno.com
Larry,
You wrote:
"TRUE, BUT ... West System was designed for a fine finish over wood 
boat hulls. All of the experts that I have talked to say "COSMETIC 
ONLY, NEVER USE IT FOR STRUCTURAL PURPOSES"

I would like to talk to the experts that gave you that information.  West
System was formulated for bonding wood and other materials.  It is also
used on the surface of wood boats to encapsulate the wood to protect the
wood from water--not for "cosmetic purposes" although epoxy does leave a
nice surface for adding a fine finish.  I have built two wooden boats and
two wooden airframes (KR2 and Pietenpol) with straight West System with
no fillers (except where needed for nonstructural gap filling) and in the
process made many test pieces, broke them every imaginal way, soaked them
in water and tried to break the glue joint.  The test pieces never broke
on the glue joint.  I could probably dig up some test pieces from 30
years ago if someone would like to see how the West System stands the
test of time.  I have had the same fine results from T-88, but have not
used it extensively.
Rich H


KR> steel tube fuselages

2008-10-12 Thread rhartwi...@juno.com
Don,
It might be better to install  "butterfly" blocks between the spar caps
at the attach point with the steel fuselage (similar to the landing gear
attach blocks seen on Lynn Hyder's KR2--
 http://home.hiwaay.net/~langford/lhyder/)--
one 1/2 " bolt through the block and an attach fitting welded at each
side of the fuselage for the main spar and smaller bolts for the rear
spar.  The block would also even out the stresses at the fuselage
juncture.  Check out Falconar or Jodel plans--they have wood fuselages,
but I believe they only use bolts to attach the wing spar to the
fuselage.
An alternative would be to box in the spar with the steel of the
fuselage sides and require only small bolts through the "butterfly" block
to hold it in place.
Dick H



KR> Plywood

2008-10-12 Thread rhartwi...@juno.com
Be very careful about using low priced Baltic birch.  Much of
this plywood is used for cabinet making and other indoor uses.  It looks
beautiful, but is not necessarily waterproof.  If you buy a sheet of it,
cut off a small piece (1/4 X 1 inch piece will do) and boil it in plain
water for about 1/2 hour and then try to peel the plys apart (if they
have not already come apart.)  If it comes apart, don't use it.
A safer way is to buy British Spec. 1088 marine ply.  It is
available at some lumber yards and boat building shops.  This ply will
have the number 1088 stamped on one face.  It will be waterproof, have no
face plugs and no large internal voids.  I can buy a 4ft by 8ft sheet of
Okume 1088 in 2mm or 3mm for about $60 from a boat shop.
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> LSA alternative

2008-10-12 Thread rhartwi...@juno.com
Colin wrote:
".The FAA commentary that I read specifically mentioned that they are
watching for aircraft that have previously been certified in other
categories to be modified into LSA, and will aggressively prevent
this.."

Colin,
This rule refers to individual aircraft that were originally certified or
were modified to be too heavy, too fast, etc. to fit in the Sport Pilot
eligible category and then modified to fit.  It does not refer to new
aircraft that are modified from the original design to fit Sport Pilot at
the time of their certification.  An amateur built aircraft is certified
as an Experimental and does not have to go through the extensive FAA
paperwork of an E-LSA or LSA.  If your aircraft's numbers that you
observe and record during your test phase meet the standards for Sport
Pilot eligibility, a Sport Pilot can fly the plane legally.
Dick H.

"The purpose of the category is not to give alternatives, but to
regulate those aircraft that already fit the category and previously were
not regulated..."

That statement refers to "heavy ultralights" and other ultralights that
the owner chooses to change to Experimental or LSA so they may be flown
and time logged by a Sport Pilot.  The category is for any plane--factory
built, plans built, kit built-- that has always been within
specifications for the category since the time of its certification.
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com


KR> Escribe archive

2008-10-12 Thread rhartwi...@juno.com
I have notified Mark of the problem with the Escribe-KRnet -Date Index. 
I'm sure he is working on it.
Dick Hartwig
rhartwi...@juno.com



KR> LSA alternative

2008-10-12 Thread rhartwi...@juno.com
Colin wrote:
"The way I read what you cut and pasted is the same thing that has been
said all along. If by chance the aircraft receives an Experimental
Certificate for operations AS an LSA or ELSA then a Sport Pilot can
operate it. If not he is disqualified from its operation even if it is
flown solo."

Colin,
I have to comment on your statement--it is worded in a way that could
confuse a "KRSport" builder or a Sport Pilot who wants to fly a Pietenpol
built several years ago.  Experimental certificates for homebuilts are
not issued for LSA or E-LSA operations--those are three distinctly
different types of certification.  Any Experimental that has met the
weight, performance, etc. of an LSA at the time of certification and is
not at any time modified to go beyond those limits is Sport Pilot
eligible.  "No more than two seats" is one of the requirements.  
Dick Hartwig
rhartwi...@juno.com


KR> WAF

2008-10-12 Thread rhartwi...@juno.com
Ref:  WAF Modification
The drawings indicate that the UK mod is actually lighter than the R-R
WAFs.  Each individual WAF fitting is made from 2 thicknesses of  .063
steel (as opposed to one of .125 for the R-R).  One is slightly longer
than the R-R fitting and one is considerably shorter.  The long fitting
has 4 extra AN4 bolts running down the center instead of the 3 (so
called) lightening holes--the shorter fitting is a doubler at the wing
attach bolt and catches 2 of the extra bolts and four of the standard
bolts.  There are four 3/8 inch alum bushings in the spar for these extra
bolts.  
   I have heard of WAFs loosening over time.  Would putting the 3
bushed bolts down the center of a R-R WAF rather than the large graduated
lightening holes be an improvement?   I do understand that there is an
engineering reason for the large holes.  Comments from engineering
types??
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com


KR> Sad tale...

2008-10-12 Thread rhartwi...@juno.com
Don,
Please send me your e-mail address off net. 
Dick Hartwig
rhartwi...@juno.com



KR> Start Building

2008-10-12 Thread rhartwi...@juno.com
"have to splice the longerons because the plans call for 14 ft"
Pat,
You should only have to splice if you are stretching the fuselage.  The
materials list calls for 14 ft. for the longerons, but the actual length
of the KR2S longerons is just slightly over 12 feet.or am I missing
something?
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com


KR> N1213W

2008-10-12 Thread rhartwi...@juno.com
Dean,
If you want info on an N number just do a Google search on it:  The info
on Jeff Scott's N1213W is at: 
http://162.58.35.241/acdatabase/NNumSQL.asp?NNumbertxt=1213W

Dick H


KR> rivnut question

2008-10-12 Thread rhartwi...@juno.com
Oscar,
I bought a "rivnut" tool kit at Menards.  It comes with squeezing tool, 4
mandrels and "rivnuts" up to 1/4 inch.  I am saving the "rivnuts" for
non-aircraft use.  The tool works very well with Nutserts or Rivnut
brand.  The whole kit was $8.95.  
Dick Hartwig
rhartwi...@juno.com



KR> West System

2008-10-12 Thread rhartwi...@juno.com
I have West System (and also under the Gougeon Bros. name) test pieces of
spruce-to-spruce and spruce-to-various plywoods that I have made over the
past 28 years.  When the FAA guy did the precover inspection (yes that
was quite a few years ago) on my KR2 he could not get a test piece joint
to break closer than 1/16 inch from the glue joint.  He tested them in
shear and peel.  The West epoxy penetrates and actually seems to
strengthen the wood close to the joint.  I would like to know how you
could get a better glue joint than that.  Well, I guess resorcinol
handles heat better.
Dick H 



KR> KR2 For Sale on Barnstormers...

2008-10-12 Thread rhartwi...@juno.com
"I have tried everything i can think of to get to barnstormes"

Caryl,
Barnstormers website seems to be down for awhile.  Keep trying to use the
link, eventually they'll be back up.:  http://www.barnstormers.com/. 
If you type it in, make sure it is spelled correctly--you are leaving out
the last "r" (between the "e" and the "s") in your messages.
Dick H


KR> KR2 For Sale on Barnstormers...

2008-10-12 Thread rhartwi...@juno.com
Caryl,
Barnstormers is up and running.  Click on: 
http://www.barnstormers.com/cat.php?mode=search 
Dick H.



KR> Court decision

2008-10-12 Thread rhartwi...@juno.com
I hope this sort of mentality in the insurance industry doesn't carry
over into other types of insurance.  Such as:  I buy a car--put a
performance chip in it--have a speeding related accident and find that I
am not covered.orinstall nonstandard shocks, etc.
Dick H.



KR> doug fir

2008-10-12 Thread rhartwi...@juno.com
>"by laminating pieces together you can make
it hell bent for strong without adding any weight"

Where does this info come from?  You can't increase the strength of wood
simply by cutting it into strips and gluing it back together.
Dick H


KR> engine preheat - long

2008-10-12 Thread rhartwi...@juno.com
If you build an electric or fuel fired engine heater that sits below the
engine, make sure that engine fluids cannot drip down the plenum into the
heater.  A few planes (and hangars) have been lost this way up here in
the cold north.  
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com




KR> 54 inch chord

2008-10-12 Thread rhartwi...@juno.com
Does anyone know of a KR wing built with a 54 inch chord?
Dick H.



KR> auto fuel Conversion

2008-10-12 Thread rhartwi...@juno.com
Re:  0-200, Cessna 150 STC
The conversion was the EAA STC and was done within days of the EAA
getting approval for the STC.  I no longer have the 150 or copies of the
paperwork, so I can't help you with the numbers.  My carb float "sunk"
after a few months requiring a metal replacement.
Re:  Marvel Mystery Oil
When I purchased the 150 it had not been flown for a few years and had
2100 hours since overhaul, so I had to get a ferry permit to get it home.
 The compression would not come up to specs during approx. 10 hours of
flying.  I then put MMO in the sump and gas tank.  After 1 hour of flight
the compression came up well within specs and stayed there for the 200hrs
that I flew the craft.  After that I only put MMO in the oil .  Not a
good scientific test of MMO, but it made a believer of me.
Dick Hartwig



KR> Is a KR1 a LSA?

2008-10-12 Thread rhartwi...@juno.com


>Another issue might be to placard no LSA operations while carrying
>passengers, and limit fuel under LSA operations.
Sport Pilot regs won't allow this.  Once an aircraft is out of spec for
an LSA it cannot be returned to a status that would allow it to be
operated by a Sport Pilot.
Dick H.


KR> Conversion

2008-10-12 Thread rhartwi...@juno.com
Robert,
When I had the STC done on my Cessna 150 (Cont.0-200) the mechanic
changed the timing and set the idle higher and stamped the new timing
advance on the engine plate--don't remember the exact numbers.
Dick Hartwig



KR> Lift - BS debunked

2008-10-12 Thread rhartwi...@juno.com
1.  That sucking sound you here from the upper surface of the wing is the
plane pulling money from your wallet. 
2.  "Sucking up" is a force only when you are complimenting someone.
Here is a link to a scientific explanation of LIFT: 
http://www.allstar.fiu.edu/aero/airflylvl3.htm
Dick Hartwig


KR> Homebuilt Question

2008-10-12 Thread rhartwi...@juno.com
Colin and those interested in building a KR that can be flown by a Sport
Pilot,
I sent an inquiry to the EAA.  The following is my question and the
response from Joe Norris:

To: info services
Subject: Experimental LSA
If I build a one-off original design aircraft that meets the requirements
for an Experimental LSA what proof must I provide that it meets the
requirements?

Dick Hartwig EAA #84582
Waunakee, WI
rhartwi...@juno.com
Hello Dick, 
You simply must document, through flight test records, that the aircraft
meets the light-sport aircraft (LSA) definition.  The FAA is not going to
do any special testing or inspection to document whether an amateur-built
aircraft meets the LSA definition or not.  It will be up to the
builder/pilot to document this.

Remember that it is the pilot's responsibility to assure that he/she is
flying an aircraft that meets the definition, so if the aircraft you
design and build appears to be close to the limits, it might be wise to
have a private pilot (or higher) do the initial flight testing, at least
to the point that the basic performance numbers are verified and
recorded, so as to assure that the sport pilot is not operating an
aircraft that does not fit the LSA definition.

Hope this helps!  Let me know if you have further questions.

Joe Norris
EAA Aviation Services
EAA Aviation Center, Oshkosh, WI
888-322-4636, extension 6806
jnor...@eaa.org






KR> LSA mechanic rules

2008-10-12 Thread rhartwi...@juno.com
"Or to put it simply, the new rules don't apply to KRs."
Wes,
If the KR is built strictly to plans I agree it won't qualify as an LSA,
but very few are built to plans.  I am planning to build my version of a
KR2S single place, very light, and have a longer wing.  I have no doubt
it will meet the LSA standards.  I can choose to call it a KR or a
KFliver or whatever.  Much of the rule refers to kits and factory
manufactured aircraft, but I believe the rules also apply to "one-off
originals".  Here is a quote from the EAA website:  "Experimental
amateur-built aircraft that meet the definition of an LSA can be flown by
sport pilots or those holding higher pilot certificates."

I would appreciate comments from others who have read the rules.  
Dick H


KR> LSA rules

2008-10-12 Thread rhartwi...@juno.com
Rick,
Thanks for the LSA info.
Dick H



KR> LSA rules per Part21

2008-10-12 Thread rhartwi...@juno.com
"b.. Aircraft meeting the above specifications, such as a Piper J-2 or
J-3, Aeronca Champ,
or early model Taylorcraft, may be flown by sport pilots."

Colin,
The above statement that you quoted probably says it all.  To be operated
by a Sport Pilot, an aircraft does not have to be designated as an ELSA
or LSA as long as it meets the various requirements of weight, simplicity
and performance.so I guess it is in writing.  A builder who modifies
a plans built plane during the original manufacturing process is not
modifying an existing aircraft--he is building a new aircraft.  The ELSA
and LSA classification designations appear to be for production aircraft
and factory produced kits.  The aircraft that qualify to be flown by a
Sport Pilot seem to be another issue.  Example:  A Piper J3 in its
original configuration is not a LSA aircraft, but it can be flown by a
Sport Pilot.

I have submitted questions to the FAA and EAA and in the meantime
continue planning for the "Flying Hershey Bar KR2S-1"..and I will
continue to use "seem to", "appear to" and "probably" a lot when writing
on this subject.
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com


KR> Wax em

2008-10-12 Thread rhartwi...@juno.com
Modeling clay would also work.  Wax is difficult to see and can get in
the wrong  place without you noticing and possibly ruin the bond.
Dick Hartwig



KR> 1835 For Sale

2008-10-12 Thread rhartwi...@juno.com
MOFOCO is a VW parts retailer and engine rebuilder located in
Milwaukee--they do not claim to be a builder of aircraft engines.  I do
not have the utmost confidence in them.  If you want to hear the story
contact me directly.

Dick Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> Non KR--Challenger I

2008-10-12 Thread rhartwi...@juno.com
I would like to hear from anyone who has experience flying the Challenger
I Ultralight.  Please respond off list to my e-mail address.

Dick Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> Tapering Outboard Spars

2008-10-12 Thread rhartwi...@juno.com
Would-be-builders, don't despair, it is not necessary to spend a lot of
money on saw blades or table saw.  When I built my KR2 airframe in about
1974 I did not have a table saw.  I built what amounted to a small box
out of particle board, screwed a used Skil circular saw to the inside of
what would become the top and plunged the blade through.  The blade was a
7 1/4" Sears hollow ground cabinet blade (not a carbide blade).  This
blade is very cheap, cuts a surface as smooth as a planer and you can rip
all of the spruce for a KR2 without sharpening (A few years later I used
the same blade in a table saw, without sharpening, to cut all of the rib
caps and fuselage material for a Pietenpol.)  The fence was a straight
board clamped to the top.  My taper sled was a straight board with a
block attached to each end.  A nail was driven through the block and into
the end grain of the spar material.  The result was a good glue surface
on a very accurately cut spar cap.  You can spend a lot of time and money
on tooling that you only need once--better to spend both on the actual
construction of the airplane.
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> Mogas and fibre glass

2008-10-12 Thread rhartwi...@juno.com
I have a tank from a Flaglor Scooter that was built in 1975 with West
System (called Gougeon at the time) epoxy and fiberglass with no sloshing
compound.  It is two layers of 10 0z boat cloth and is very light.  It
has never leaked in the 25 plus years and the inside surface shows no
degradation.
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com


KR> Shrink fit prop hub on VW's?

2008-10-12 Thread rhartwi...@juno.com
>Can any one tell me if you must heat shrink fit the prop hub on?<
Darren,
What kind/make of prop hub do you have?  If it is a Great Plains shrink
fit I would call Steve to see if it would be possible to have it pressed
on prior to engine assembly.  BUT--it has been a long time since I have
done this so, guys, correct me if I am wrong--You only heat the hub to
450 degrees and it cools off very rapidly as you drive it onto the cold
crank.  I doubt if there is enough heat left to do any damage to the oil
seal.
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com


KR> Nitril Gloves-chemicals

2008-10-12 Thread rhartwi...@juno.com
I bought nitril gloves at Harbor Freight.  Your local drug store (or
medical supply) is another source.  Nitril gloves are generally more
resistant to solvents, but prolonged exposure to most chemical solvents
will attack them.
Never trust your nose to tell you if something is toxic.  Example: 
Polyester resin smells awful, but it is not nearly as reactive/toxic to
most people as epoxy.  Care should be taken to keep any chemical solvent
off of your skin.  I don't mean to take all of the fun out of building a
plane, but you should wear gloves AND barrier cream and keep exposure to
a minimum AND wear a respirator when dealing with solvents and epoxy . 
These items constitute very cheap health insurance.  Your body won't
detect the damage until it is too late.  Years of home aircraft building
using butyrate and nitrate dope killed a friend of mine.  They first
thought that he had leukemia, but later found that his bone marrow was
destroyed by aircraft dope.
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> Sport Pilot

2008-10-12 Thread rhartwi...@juno.com
If you have an interest in the Sport Pilot rule or in the rights of sport
flying in general, please go to this EAA site and sign this petition to
ask the OMB to release the proposed SPORT PILOT AND LIGHT SPORT AIRCRAFT
RULEMAKING PACKAGE FOR PUBLICATION AS FINAL REGULATIONS.
http://www.eaa.org/govt/petition.asp

Dick Hartwig
Waunakee, WI
rhartwi...@juno.com


KR> Sport Pilot

2008-10-12 Thread rhartwi...@juno.com
Chuck,
I will admit that I have not downloaded and read all 2704 comments on the
FAA site, but as suggested I have re-read the proposed rule.  Your
argument pointing out problems with "Sport Pilot" is well stated, but you
don't mention the time and money it would take to initiate your
alternatives.  There are many of us who would like to be able to take our
wives/friend to a fly-in breakfast a couple of times a month--and maybe
spend a nice quiet Saturday morning visiting small airports around the
state.  There are a lot of people who:   --Do not have the $5000+ dollars
(OK--I haven't priced it lately.) to get a Private Ticket.
--Cannot take a passenger in their ultralight.
--Have medical conditions which make them ineligible for medical
certification, but have nothing to  do with safety in a "Sport Aircraft".
Dick Hartwig



KR> Dynel

2008-10-12 Thread rhartwi...@juno.com
Steve,
I had one of the first sets of plans for the KR-2 and ordered the Dynel. 
It was very easy to work with and formed well to compound curves.  When
used on the bias (45%angle) it would conform to a tighter corner than
fiberglass.  It did fuzz up when the epoxy was applied, but I think it
did sand out OK.  The big problem with it is weight--it absorbs a lot of
epoxy--much more than does fiberglass.  I do not know how a dynel/ epoxy
structure compares in strength to fiberglass/epoxy, but I will
guar-awn-tee the dynel structure will be heavier.
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> Dynel/Ken's KR

2008-10-12 Thread rhartwi...@juno.com
Larry,
I think you have solved the performance mystery!
Dick H

 I do not know how a dynel/ epoxy
>structure compares in strength to fiberglass/epoxy, but I will
>guar-awn-tee the dynel structure will be heavier.
>Dick Hartwig

So how did Ken build a 480 pound KR2?  Was he using the same
scales that measured the 180mph cruise, the 350 feet T.O. and
900 feet landing distance ?  :-)

Larry Flesner


KR> Sport Pilot

2008-10-12 Thread rhartwi...@juno.com
The following is from the EAA website, http://www.sportpilot.org/
" 03/25/04 - FAA TEMPORARILY RETRACTS SPORT PILOT PROPOSAL
Action Allows FAA to Answer OMB Questions 
March 25, 2004 - FAA Administrator Marion Blakey ordered an
administrative move on Wednesday, March 24, that keeps the sport
pilot/light-sport aircraft rule on track for final approval this spring.
She withdrew the proposal from the Office of Management and Budget (OMB)
to answer several final questions about the rulemaking package. 
That maneuver saves the rule from facing a potential significant delay in
its approval. By bringing the proposal back to FAA, Blakey can address
OMB's questions in the most expeditious manner and return it quickly for
final approval. FAA will return the rulemaking package directly to OMB
without another complete review by the Department of Transportation.
March 24 marked the end of OMB's 90-day review period. Had FAA not
retracted the rule, OMB could have rejected it, severely delaying
issuance of a final rule.
While expressing disappointment in the 11th-hour development, EAA
President Tom Poberezny commended FAA's decision and acknowledged it as
the best way for the agency to address OMB's questions and secure a final
rule as quickly as possible.
"This is a temporary timing setback," he said. "EAA continues to champion
and support the sport pilot/light-sport aircraft rule, as evidenced by
the considerable resources we've dedicated to developing programs and
services for our members, including the introduction this week of EAA
Sport Pilot & Light-Sport Aircraft magazine." Poberezny also noted an
upcoming announcement regarding a major sport pilot and instructor
training program.
FAA officials confirmed to EAA that answering OMB's questions about the
proposed rule is a top priority."
I guess we can only hope,
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> KR2 Purchase

2008-10-12 Thread rhartwi...@juno.com
I believe the rule states that as long as 51% of the plane is built by
amateurs it can get experimental certification (even if the person making
application had only done 10% percent of the work.)  That person would
probably not be able to prove he/she had done enough work to get the
mechanics certificate.
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com



KR> KR2 Purchase

2008-10-12 Thread rhartwi...@juno.com
Larry,
You are correct, 51% is not in the regs.  51% is just the "rule" the FAA
uses for judging if a kit qualifies for homebuilt status.  Just trying to
make the point that the person who finishes and gets an experimental
aircraft certified does not have to do more than half the work.
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com

>As a note: No where in the regs does it say anything about having built
a
>specific percentage, the word or symbol for percent, does not exists in
the
>regs.

>Larry A Capps
>Naperville, IL


KR>Gatherings

2008-10-12 Thread rhartwi...@juno.com
The Sport Aviation Association fly-in at Urbana, IL on June 11-13 would
be another event for KR's to attend.  Most of the planes are tube/wood
and rag, but fiberglass is not verboten--In fact, Ron Scott gave a forum
last year on his "Ironsides" which is a wood and fiberglass original
design high wing.  The SAA is an organization started by Paul Poberezny
and a few friends and is dedicated to low cost, grassroots flying.  The
fly-in has no commercial booths.  You can learn more about it at--
http://www.sportaviation.org/
Dick Hartwig
Waunakee, WI
rhartwi...@juno.com


KR>KR Plans

2008-10-12 Thread rhartwi...@juno.com
Dave,
I ordered KR2S plans by mail from Rand-Robinson last month.  They arrived
two weeks later.  You can get the prices and snail mail address from
their website:  http://www.fly-kr.com/

>does anyone have a spare set of plans and manual they want to sell (in
good shape) trying
>to get a hold of rand is impossible


KR>Hershey Bar wing

2008-10-12 Thread rhartwi...@juno.com
I am designing (stealing ideas) for a plane using KR construction that
would fit within the Sport Pilot rules.  It will be single place, Hershey
Bar wing, Diehl gear.  I am trying to keep it as simple as possible, so
it will be VFR with only basic gauges and probably open cockpit to begin
with.  I know this goes counter to what most are trying to
achieve--better performance, but this is the beauty of the KR
construction--you can make the plane fit your needs.  I purchased KR2S
plans and they will be my guide.  I would like to talk to people who are
flying KR's with straight planform wings--what airfoil did you use and
what are the stall and cruise numbers.
Dick Hartwig rhartwi...@juno.com