KR> Max Fuel Flow Test

2012-01-01 Thread Prototype Mech
I performed this check also, but like Mark, I did it for my own piece of mind.  
I changed all my fuel line from 1/4" rubber hose/barb fittings to 3/8" aluminum 
tubing with flair fittings and Stainless braided aeroquip hose from the 
gascolator to the engine.   I calculated the 1/2 tank flow rate at 17 gallons 
per hour.  More than enough for a 2100cc revmaster.
Cheers,
Dave




 From: Mark Langford <m...@n56ml.com>
To: KRnet <kr...@mylist.net> 
Sent: Sunday, January 1, 2012 6:13 PM
Subject: Re: KR> Max Fuel Flow Test

Sid Wood wrote:

>Question: Has any or everyone else did or had to do this max flow test?

Sure.  I would hope we've all done it, but not because anybody made me do 
it...just did it because it was the smart thing to do.  Mine was something 
like 38 gph flow, although the Corvair only needs about 9.5 gph at max flow 
(rich).   The "minimum fuel" issue might be a bit sticky though.  I located 
my fuel pickup so it was about midway between minimum flight angle and 
cruise angle of attack, because I figured I'd be slowing down to best 
economy speed if I thought I was that low on fuel.  But 14 degrees isn't 
exactly the most efficient angle of attack for that configuration, although 
it is the angle you'd be landing at, but you should "have it made" on the 
runway before you get to that angle of attack.

Mark Langford
ML at N56ML.com
website at http://www.N56ML.com



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KR> Max Fuel Flow Test

2012-01-01 Thread Mark Langford
Sid Wood wrote:

>Question: Has any or everyone else did or had to do this max flow test?

Sure.  I would hope we've all done it, but not because anybody made me do 
it...just did it because it was the smart thing to do.  Mine was something 
like 38 gph flow, although the Corvair only needs about 9.5 gph at max flow 
(rich).   The "minimum fuel" issue might be a bit sticky though.  I located 
my fuel pickup so it was about midway between minimum flight angle and 
cruise angle of attack, because I figured I'd be slowing down to best 
economy speed if I thought I was that low on fuel.  But 14 degrees isn't 
exactly the most efficient angle of attack for that configuration, although 
it is the angle you'd be landing at, but you should "have it made" on the 
runway before you get to that angle of attack.

Mark Langford
ML at N56ML.com
website at http://www.N56ML.com




KR> Max Fuel Flow Test

2012-01-01 Thread Larry Flesner
At 05:28 PM 1/1/2012, you wrote:
>Question: Has any or everyone else did or had to do this max flow test?
++

P.S.  The flow test is much easier to do in a tail dragger. :-) :-)

Larry Flesner



KR> Max Fuel Flow Test

2012-01-01 Thread Larry Flesner
At 05:28 PM 1/1/2012, you wrote:
>Question: Has any or everyone else did or had to do this max flow test?


I was not requested or required to perform the test but I did it on 
my own.  My Facet pumps deliver 30 gallon per hour, 500 percent of 
the required flow.  Also, because I have wing tanks only and no 
gravity feed,  I checked the vertical draw the pumps handle too in 
order to prime the lines from empty tanks.  I stopped the test at 30 
inches.  That seemed sufficient.  I had intended to use a check valve 
on each pump as they are plumbed in parallel but a test I ran 
indicated that to be unnecessary.  I hooked two pumps head to head 
and was unable to pump fuel backwards through either pump.  I've got 
430 hours on the same pumps I started with.  Do not take these 
results as an indication of how your system will work, each one is 
different, and do all your own testing.

Larry Flesner



KR> Max Fuel Flow Test

2012-01-01 Thread smwood
Here are two pictures for a max fuel flow test to determine if the fuel 
system can deliver at least 150% fuel flow to the engine during worst case 
conditions of 14 degrees angle of attack, full throttle and minimum fuel in 
the operating tank.  My FAA inspector mandated criteria is to bleed off 50% 
more fuel than the engine is burning and still maintain full throttle RPM. 
And yes, N6242 supplied 350%.
Question: Has any or everyone else did or had to do this max flow test?

First picture is testing the Facet electric pump alone.  Second picture is 
to test engine driven mechanical pump alone.
https://s3.amazonaws.com/expercraft/sidwood/20469958474effc9269e823.jpg
https://s3.amazonaws.com/expercraft/sidwood/13515213244effc989701f2.jpg

Sid Wood
Tri-gear KR-2 N6242
Mechanicsville, MD, USA
smw...@md.metrocast.net