Re: OM5 machines

2010-03-22 Thread Art Ransom
Glad to hear that.  I ran a stress test on my Hybrid and burned out the Z 
stepper after 2.5 hr.  Will get it replaced this week.  Turned out that the 
wrong current limit resistor was in machine.  Have you implemented the version 
of Legacy's Smart Tool ?
  - Original Message - 
  From: Stan Shuford 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Monday, March 22, 2010 8:10 AM
  Subject: Re: OM5 machines


  Art, I a running the smoothstepper om my Joe's with an indexer and having no 
problems. I'm running the current download code.
  Stan Shuford
  s...@shuford.com



  On Sun, Mar 21, 2010 at 1:34 PM, Art Ransom akran...@tx.rr.com wrote:

Thought I sent this but it didn't show up in my email.

I have heard that Legacy uses the Smooth Stepper instead of PPs.  If this 
is true what version of driver are they using and what are SS settings.  I 
discovered problems with SS and rotary axis and Reference All so went back to 
PP.  If they are running the SS then the problems are fixed and I can go back 
to SS.

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Re: Legacy's CNC machines

2010-03-22 Thread Stickman
El Sobrante.  It's between Richmond and Pinole, up towards Vallejo/
Benicia.

On Mar 21, 3:11 pm, BRUCE DORWORTH b...@prodigy.net wrote:
 Stickman where in California are you?

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Re: Legacy's CNC machines

2010-03-22 Thread Stickman
Art - Your assessment is basically correct as far as what I might hope
to do with flat stock.  OTOH, nothing I'm doing is as large as 54.
My knives run from 6-14 in length and the longer blades are basically
short swords 18-24 in length.  With a bigger machine, there's one
double-handed sword from the southern Philippines that would go about
36, but that has a very flat blade so I'd just go with table
clamping.  However, it isn't the handles that have given me the most
trouble thus far.  I've yet to figure out is how well I can bevel a
blade using ball cutters.  I used to have my products done in a
professional machine shop, and they had a custom 1/2 shaft bit made
with a 115° blade angle.  My current setup only uses 1/4 and 1/8
bits.  Up till now I've done the bevels with brute force on a router
table, then finished with a lot of sanding.  I was thinking that with
rotary indexing I might be able to use a flat cutter to do the
beveling on those shorter pieces.  As for the handles, since I'm using
1/2 thick delrin, those only get a profile cut.  I then bookmatch the
sides with 1/4 material for the final shaping.  Those would be done
flat clamped, and depending on the design, would be either finished
completely on the CNC or textured my older way, hand sanded or with a
spindle sander for a wood-grain finish.

- Jeff


On Mar 21, 4:46 pm, Art Ransom akran...@tx.rr.com wrote:
 Stickman, I believe that I understand the basics of what you want to do.  
 Will go through the procedure as I see it.
   Project.  Mill an 4' Medieval sword

 Mount stock and turn the oval handle with both roughing and finishing cuts 
 using 1/4 and 1/8 ball nose.  Material stops with flat of blade horizontal. 
  At this stage the bow of a 54 piece of stock is a major concern.  Manually 
 place a support under the material length to prevent bowing. It will stay 
 till this side is finished. Using a combination of cutters, probably 1/4 and 
 1/8 ball nose mill one side of sword completely.  Remove support and have 
 the machine rotate the stock 180 degrees.  Again manually mount a support 
 under blade length.   Repeater the previous milling steps to finish this side 
 of blade but this time leave enough material at each end to hold blank.  You 
 now have a finished sword except for the small amount at each end that will 
 need to be hand finished.  This is the basic idea but will take some trials 
 to get feed rates etc. right.  To speed things you probably do roughing cuts 
 with a down cut bit on blade.  Use down cut so it presses stock against the 
 support.  I would guess machine time at 2 to 3 hours and feed rates will be 
 less than 150 IPM.
 Both the Legacy or the Shopbot will do the job.  Actually a rotary axis is 
 probably not needed and it could be done easier on a 3 axis router.

   - Original Message -
   From: BRUCE DORWORTH
   To: legacy-ornamental-mills@googlegroups.com
   Sent: Sunday, March 21, 2010 5:11 PM
   Subject: Re: Legacy's CNC machines

         Stickman where in California are you?

         Bruce

         --- On Sun, 3/21/10, Stickman serrad...@gmail.com wrote:

           From: Stickman serrad...@gmail.com
           Subject: Re: Legacy's CNC machines
           To: Legacy Ornamental Mills 
 legacy-ornamental-mills@googlegroups.com
           Date: Sunday, March 21, 2010, 12:58 AM

           Thank you for the replies on here.  I haven't had a chance to 
 discuss
           Legacy machines with anyone yet, but this is a start.  I found your
           group through google's response to one of my queries; I'll check on
           the legacy cnc group suggested here as well.  Art, you're well
           represented online!  I've already bookmarked your site.

           I'm not a traditional woodworker, and my CNC experience is somewhat
           limited, but here's my background in brief.  I started working with
           rattan in 1985, teaching myself how to fire harden the wood to make
           sticks used in Filipino martial arts.  All I needed back then was a
           circular saw, disk sander and a propane torch.  Eventually I began
           experimenting with various high-impact plastics, becoming the first
           person to market synthetic sticks for martial arts, which eventually
           introduced me to router tables.  That led me to the further step of
           making templates and cutting copies of exotic looking Filipino and
           Indonesian weapons on a pin-router using delrin, which is tough 
 enough
           to handle sparring.  Japanese martial artists have long used wooden
           bokken for such training; I've been taking that concept to making
           training weapons for the Filipino arts.  Through techniques I
           developed on my own, my plastic blades look a lot like rosewood or
           kamagong (Philippine mahogany).  It's not uncommon for people to
           insist I'm using wood, but durability and consistency of the plastic
        

Re: Legacy's CNC machines

2010-03-22 Thread BRUCE DORWORTH
The reason I asked, is I am in Vacaville. I started with a Legacy 1200. A guy 
on this forum converted his to a CNC(before Legacy got into CNC). This got my 
interest, but the person that converted his, found out that the manual Legacy's 
did not work very well as a CNC. He then decided to build a Joe's 4x4 
Hybrid(joescnc.com)., I in turn have done the same. Several people have built a 
4th axis(rotary) on their CNC with great success. I have not made this mod yet. 

You can contact me off line if you like at bad at prodigy dot net.

Bruce

--- On Mon, 3/22/10, Stickman serrad...@gmail.com wrote:

From: Stickman serrad...@gmail.com
Subject: Re: Legacy's CNC machines
To: Legacy Ornamental Mills legacy-ornamental-mills@googlegroups.com
Date: Monday, March 22, 2010, 9:42 AM

El Sobrante.  It's between Richmond and Pinole, up towards Vallejo/
Benicia.

On Mar 21, 3:11 pm, BRUCE DORWORTH b...@prodigy.net wrote:
 Stickman where in California are you?

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Re: Legacy's CNC machines

2010-03-22 Thread Bill Bulkeley
Hey stickman I don't know about the other guys but I sure would like to see 
some pictures of some of your swords and sticks and stuff
although it was not done on a legacy its still woodwork just past them to 
the email when you next post


Bill
- Original Message - 
From: Stickman serrad...@gmail.com

To: Legacy Ornamental Mills legacy-ornamental-mills@googlegroups.com
Sent: Tuesday, March 23, 2010 4:00 AM
Subject: Re: Legacy's CNC machines


Art - Your assessment is basically correct as far as what I might hope
to do with flat stock.  OTOH, nothing I'm doing is as large as 54.
My knives run from 6-14 in length and the longer blades are basically
short swords 18-24 in length.  With a bigger machine, there's one
double-handed sword from the southern Philippines that would go about
36, but that has a very flat blade so I'd just go with table
clamping.  However, it isn't the handles that have given me the most
trouble thus far.  I've yet to figure out is how well I can bevel a
blade using ball cutters.  I used to have my products done in a
professional machine shop, and they had a custom 1/2 shaft bit made
with a 115° blade angle.  My current setup only uses 1/4 and 1/8
bits.  Up till now I've done the bevels with brute force on a router
table, then finished with a lot of sanding.  I was thinking that with
rotary indexing I might be able to use a flat cutter to do the
beveling on those shorter pieces.  As for the handles, since I'm using
1/2 thick delrin, those only get a profile cut.  I then bookmatch the
sides with 1/4 material for the final shaping.  Those would be done
flat clamped, and depending on the design, would be either finished
completely on the CNC or textured my older way, hand sanded or with a
spindle sander for a wood-grain finish.

- Jeff


On Mar 21, 4:46 pm, Art Ransom akran...@tx.rr.com wrote:
Stickman, I believe that I understand the basics of what you want to do. 
Will go through the procedure as I see it.

Project. Mill an 4' Medieval sword

Mount stock and turn the oval handle with both roughing and finishing cuts 
using 1/4 and 1/8 ball nose. Material stops with flat of blade 
horizontal. At this stage the bow of a 54 piece of stock is a major 
concern. Manually place a support under the material length to prevent 
bowing. It will stay till this side is finished. Using a combination of 
cutters, probably 1/4 and 1/8 ball nose mill one side of sword 
completely. Remove support and have the machine rotate the stock 180 
degrees. Again manually mount a support under blade length. Repeater the 
previous milling steps to finish this side of blade but this time leave 
enough material at each end to hold blank. You now have a finished sword 
except for the small amount at each end that will need to be hand 
finished. This is the basic idea but will take some trials to get feed 
rates etc. right. To speed things you probably do roughing cuts with a 
down cut bit on blade. Use down cut so it presses stock against the 
support. I would guess machine time at 2 to 3 hours and feed rates will be 
less than 150 IPM.
Both the Legacy or the Shopbot will do the job. Actually a rotary axis is 
probably not needed and it could be done easier on a 3 axis router.


- Original Message -
From: BRUCE DORWORTH
To: legacy-ornamental-mills@googlegroups.com
Sent: Sunday, March 21, 2010 5:11 PM
Subject: Re: Legacy's CNC machines

Stickman where in California are you?

Bruce

--- On Sun, 3/21/10, Stickman serrad...@gmail.com wrote:

From: Stickman serrad...@gmail.com
Subject: Re: Legacy's CNC machines
To: Legacy Ornamental Mills legacy-ornamental-mills@googlegroups.com
Date: Sunday, March 21, 2010, 12:58 AM

Thank you for the replies on here. I haven't had a chance to discuss
Legacy machines with anyone yet, but this is a start. I found your
group through google's response to one of my queries; I'll check on
the legacy cnc group suggested here as well. Art, you're well
represented online! I've already bookmarked your site.

I'm not a traditional woodworker, and my CNC experience is somewhat
limited, but here's my background in brief. I started working with
rattan in 1985, teaching myself how to fire harden the wood to make
sticks used in Filipino martial arts. All I needed back then was a
circular saw, disk sander and a propane torch. Eventually I began
experimenting with various high-impact plastics, becoming the first
person to market synthetic sticks for martial arts, which eventually
introduced me to router tables. That led me to the further step of
making templates and cutting copies of exotic looking Filipino and
Indonesian weapons on a pin-router using delrin, which is tough enough
to handle sparring. Japanese martial artists have long used wooden
bokken for such training; I've been taking that concept to making
training weapons for the Filipino arts. Through techniques I
developed on my own, my plastic blades look a lot like rosewood or
kamagong (Philippine mahogany). It's not uncommon 

Re: OM5 machines

2010-03-22 Thread Stan Shuford
Yes, I have the smart tool. I found that Kent's macro code is more
reliable. The submarine dives are not fun. Hope your health problems are
better.
Stan Shuford
s...@shuford.com


On Mon, Mar 22, 2010 at 9:24 AM, Art Ransom akran...@tx.rr.com wrote:

  Glad to hear that.  I ran a stress test on my Hybrid and burned out the Z
 stepper after 2.5 hr.  Will get it replaced this week.  Turned out that the
 wrong current limit resistor was in machine.  Have you implemented the
 version of Legacy's Smart Tool ?

 - Original Message -
 *From:* Stan Shuford s...@shuford.com
 *To:* legacy-ornamental-mills@googlegroups.com
 *Sent:* Monday, March 22, 2010 8:10 AM
 *Subject:* Re: OM5 machines

 Art, I a running the smoothstepper om my Joe's with an indexer and having
 no problems. I'm running the current download code.
 Stan Shuford
 s...@shuford.com


 On Sun, Mar 21, 2010 at 1:34 PM, Art Ransom akran...@tx.rr.com wrote:

  Thought I sent this but it didn't show up in my email.

 I have heard that Legacy uses the Smooth Stepper instead of PPs.  If this
 is true what version of driver are they using and what are SS settings.  I
 discovered problems with SS and rotary axis and Reference All so went back
 to PP.  If they are running the SS then the problems are fixed and I can go
 back to SS.

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Re: View this page TK - Kaleidoscope - August 2009

2010-03-22 Thread MACSWAG
Hi Tim,smashing idea,we will all use it I hope and have a gallery to
rival any on the net,I'm sure Bill has some really good pics.to
post,and Curt and the rest of the gang,it helps with the inspiration
on a rainy day,good work,  MAC.

On Mar 22, 10:39 pm, Tim Krause artmarb...@comcast.net wrote:
 Yes you can choose more than one image per page.

 Couple limitations,
   1.. The message cannot exceed I believe 2mb in size.  So, your pictures 
 will have to trimmed in size.
   2.. The picture file name cannot include a space in the file name. Use an 
 underscore or a hyphen, or nothing in place of the space.
   3.. When you browse for the file name on your hard drive, you have to 
 select individual images and then upload them one at a time by choosing the 
 upload button.  It would appear that you are not able to select groups of 
 photos and upload them.  
   4.. All of your images you upload get placed in two locations. One is in 
 the message body and two is in the file area.  I see some of them and judging 
 by the size, No. 1 and 2 is your problem.
   5.. If all else fails, send them to me with your story and I will upload 
 them for you.
 I need to make a tutorial on how to do this.  It's less than clear so don't 
 feel bad or discouraged! I'm a little under the weather today so this will 
 have to wait.

 -Tim

 - Original Message -
 From: gk777 groovyw...@gmail.com
 To: Legacy Ornamental Mills legacy-ornamental-mills@googlegroups.com
 Sent: Monday, March 22, 2010 11:13 AM
 Subject: Re: View this page TK - Kaleidoscope - August 2009

 So can you aonly post one picture per page or can you add more. I
 posted a walnut hollow barley twist candlestick.

 On Mar 20, 11:57 pm, Tim artmarb...@comcast.net wrote:
  Hello All,

  I have just created a Gallery area on our Google Groups Home page.
  It's an invitation for members to post projects made with the Legacy
  Ornamental Mill.

  To create a page you simply sign in and select the Add Pages button.
  From there you can create a custom page with links and pictures.
  Please include a decent description and try to follow the simple title
  format of Your Initials or name followed by a hyphen followed by
  Project Title or Type followed by a hyphen with the month and year
  made. That way it will be easy to find a project by user or type
  when you look at the pages list.

  Once you save your page you have an option to send a message such as
  this one to let the group know a new page has been created featuring
  your work.

  I hope the members will find this new feature of some use.

  -Tim

  Click 
  onhttp://groups.google.com/group/legacy-ornamental-mills/web/tk-august-...
  - or copy  paste it into your browser's address bar if that doesn't
  work.

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View this page 21st birthday key

2010-03-22 Thread aussiman



Click on 
http://groups.google.com/group/legacy-ornamental-mills/web/21st-birthday-key?hl=en_US
- or copy  paste it into your browser's address bar if that doesn't
work.

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Re: View this page 21st birthday key

2010-03-22 Thread Bill Bulkeley
I just tried to post a pic in the gallery to see if I could do it hope it 
works it was hard to find the pic after I uploaded it I probably have about 
10 of the same pic loaded sorry if this is the case

Bill
- Original Message - 
From: aussiman bulke...@mmnet.com.au

To: Legacy Ornamental Mills legacy-ornamental-mills@googlegroups.com
Sent: Tuesday, March 23, 2010 12:56 PM
Subject: View this page 21st birthday key






Click on 
http://groups.google.com/group/legacy-ornamental-mills/web/21st-birthday-key?hl=en_US

- or copy  paste it into your browser's address bar if that doesn't
work.

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Re: Legacy's CNC machines

2010-03-22 Thread Stickman
I've just been posting directly on here, but I sent an email a few
minutes ago with four pictures.  Hope it shows up!

On Mar 22, 2:16 pm, Bill Bulkeley bulke...@mmnet.com.au wrote:
 Hey stickman I don't know about the other guys but I sure would like to see
 some pictures of some of your swords and sticks and stuff
 although it was not done on a legacy its still woodwork just past them to
 the email when you next post


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Re: Legacy mills

2010-03-22 Thread Bill Bulkeley
A couple of manual mills on ebay if any one is interested fellas that have 
turned to cnc perhaps

 
http://cgi.ebay.com/LEGACY-ORNAMENTAL-MILL-Model-1800-For-Wood_W0QQitemZ170457689252QQcmdZViewItemQQptZLH_DefaultDomain_0?hash=item27b011eca4#ht_582wt_960


http://cgi.ebay.com/LEGACY-MODEL-1800-ORNAMENTAL-MILL-2003_W0QQitemZ260564410004QQcmdZViewItemQQptZLH_DefaultDomain_0?hash=item3caad95e94#ht_1831wt_960




  - Original Message - 
  From: Jeff Stickman Finder 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Tuesday, March 23, 2010 2:47 PM
  Subject: Legacy's CNC machines


  Let's see if attachments will post with this message 

  - Jeff

  1)  21 barong
  2) Two 24 talibong - live steel on top, copy below
  3) Two 24 krisses
  4) Faux woodgrain detail on kris - delrin stock is black



  -- 
  Learning is taking on...mastery is letting go -- anon 

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