[MBZ] 350 sdl a/c clutch r/r

2005-12-22 Thread Constantine N. Polites


Update on the removal an replacement of the a/c clutch on the 350 sdl.

On this model you do not need a puller.  You do need a large monkey 
wrench with some
copper on each jaw ( to protect the pulley).  You can then hold the 
pulley with the wrench

while you remove the nut with a box wrench.

You will need a right angle snap ring pliers- preferably the Hazet.  
Also you need a straight
snap ring pliers that will open to at least  40mm.  Snap On makes one 
and  Hazet  # 1845 A-19
should do the job- the tool is for the back snap ring.  The normal snap 
ring tools are only 1-7/16

at the widest opening and will not (as I have found) make life pleasant.

Some time ago I designed a series of mandrels  for such problem 
installation in hydraulic machinery.
Basically, you make a sleeve the i.d.which will match the o.d. of the 
shaft with a setback for the next o.d..
The o.d of the sleeve should be 1mm larger than the o.d of the shaft 
offset.  You then transfer the
seal or ring from the sleeve to the shaft.  All of this is if you really 
want to solve a repeat maintenance item.



Constantine



Re: [MBZ] 350 sdl a/c clutch r/r

2005-12-13 Thread Harry Watkins
Constantine

I replaced mine on a 300 SDL.  I don't know if they are the same.  I
borrowed a removal and installation tool from Auto Zone that worked well.
IIRC, I had to buy a snap ring tool to remove one inside the shaft area,
PITA.

I think you can find out on line if Auto Zone has the loaner tool you need
and they may have a loaner snap ring tool.

Harry Watkins
Newton, MS
86 SDL Silver
85 300D Euro
86 SDL Gold
81 240D manual trans

- Original Message - 
From: Constantine N. Polites [EMAIL PROTECTED]
To: [EMAIL PROTECTED]
Sent: Monday, December 12, 2005 4:25 PM
Subject: [MBZ] 350 sdl a/c clutch r/r



 Has anyone removed and replaced the a/c clutch?  If so,
 do any of the MB procedures apply  (CD).?  If not
 any good pitfalls?

 Thanks,
 Constantine





[MBZ] 350 sdl a/c clutch r/r

2005-12-13 Thread Constantine N. Polites

Thanks all for your imput.
If time permits I'll photograph the process and post it, together with 
the tools.

Regards,
Constantine



[MBZ] 350 sdl a/c clutch r/r

2005-12-12 Thread Constantine N. Polites


Has anyone removed and replaced the a/c clutch?  If so,
do any of the MB procedures apply  (CD).?  If not
any good pitfalls? 


Thanks,
Constantine



Re: [MBZ] 350 sdl a/c clutch r/r

2005-12-12 Thread Aaron Lam
Some ND compressors need a pin wrench to counterhold the clutch so you
can remove the center nut, but others have no provision for the pin
wrench. In the latter case you can use channel-lock pliers. You'll
need the MB pulling tool that screws into the center of the clutch,
but some folks have had success prying it out slowly. I wouldn't try
that though.

-Aaron
1987 300D
1987 300TD

On 12/12/05, Constantine N. Polites [EMAIL PROTECTED] wrote:

 Has anyone removed and replaced the a/c clutch?  If so,
 do any of the MB procedures apply  (CD).?  If not
 any good pitfalls?

 Thanks,
 Constantine

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Re: [MBZ] 350 sdl a/c clutch r/r

2005-12-12 Thread Peter Frederick
You will need a pair of snap ring plier to remove a couple snap rings 
in order to remove the clutch bearing.  The clutch plate will pop right 
off, no tool required (you do need the tools to get the seal out).  
Pulley presses onto the clutch, but I'm assuming you will get a new one.


Peter




Re: [MBZ] 350 sdl a/c clutch r/r

2005-12-12 Thread Marshall Booth
Constantine N. Polites wrote:
 Has anyone removed and replaced the a/c clutch?  If so,
 do any of the MB procedures apply  (CD).?  If not
 any good pitfalls? =


I've attached the pages from the 201 manual that describe removal of the =

clutch from a Nippondenso compressor. It's essentially the same for ALL =

of the cars I've seen them on (124/201/126).

Marshall
-- =

  Marshall Booth (who doesn't respond to unsigned questions)
   der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '84 190D 2.2 229Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 =

turbo 237kmi
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