Re: [MBZ] Mercedes Quality vs Toyota

2007-01-17 Thread OK Don

Don't forget those who never left the States, got the GI bill, went to
college, paid the bright youngsters to do their homework, cried over
having to take the tests, graduated (barely), and expected to be
handed a high paying job (never got it), and are now filling the halls
of the VA hospitals getting free medical care. I figure we way over
paid for that.
I have no problem with those how saw combat - we can't do enogh for
them. But to do the same for everyone who ended up in the armed
service?
May his noodly appendage do a little more than touch!

On 1/16/07, Redghost [EMAIL PROTECTED] wrote:

At least those who were able to succeed on government largesse in our
generation with GI Bill, had to dodge bullets or maybe put lives on the
line.  I figure the gummint got off easy on that debt.  And some even
brought home a tri star when returning from deployment.



--
OK Don, KD5NRO
Norman, OK
Even if you're on the right track, you'll get run over if you just
sit there.
Will Rogers
'90 300D, '87 300SDL, '81 240D, '78 450SLC, '97 Ply Grand Voyager



Re: [MBZ] Mercedes Quality vs Toyota

2007-01-17 Thread Jim Cathey
Clay, if you ever run across an ill that you cannot blame on 
minorities,

please immediately post that information to the list.  It would be very
informative.


Most problems can be blamed on a minority.  Fortunately, good people
still outnumber the f***ing idiots, but I wonder for how much longer?

-- Jim




Re: [MBZ] Mercedes Quality vs Toyota

2007-01-17 Thread LarryT
You wrote:I suspect there are too many under-qualified people being 
allowed into

colleges.

I read somewhere recently that something like 75% of Freshmen had to take 
remedial English, Math and other courses before they could proceed with 
college level classes - the material offered in HS is inefficient.  And the 
students are not aware of the level of effort reqired in college - well, the 
way college used to be.,


I wish I could find it again - a while back I saw an 8th grade proficiency 
exam from 1908 or so - I graduated HS in 1968 and most of those questions 
were way over my head I'm sorry to say.


Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
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.
- Original Message - 
From: Redghost [EMAIL PROTECTED]

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Tuesday, January 16, 2007 3:44 PM
Subject: Re: [MBZ] Mercedes Quality vs Toyota



On the issue of quantity of humanities v. engineering graduates, I
suspect there are too many under-qualified people being allowed into
colleges.   When you actually had to pay for the education, you had a
better quality student entering.  Now any idiot that can claim some
affiliation with a minority group supported by an entitlement program
gets a free education.

If these people were employed in manufacturing jobs, maybe the quality
would go up, because the more qualified would be educated either on the
job, or through a business degree.

On Jan 14, 2007, at 12:06 PM, LarryT wrote:


you wrote:most of my current managers (in a materials supply
industry)
have degrees in Liberal Arts

Hmmm, I wonder if that is because of the low # of
engineering/scientist our
colleges are turning out?  Along with a high # of Liberal Arts degrees
forcing a glut on the market - so a company that is looking for a
Bachelors
degree holder must accept whatever comse in the door?

While the US still leads the world in most areas I gotta wonder how
long we
can keep that position while putting square pegs into round holes?
Those
managers can do an amazing amount of damage to morale and the product.

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message -
From: Peter Frederick [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Sunday, January 14, 2007 12:33 PM
Subject: Re: [MBZ] Mercedes Quality vs Toyota



The US plants have American managers.  If they are like the ones I
have
currently at my current job (major US company as a contractor), they
can turn any set of parts into junk.

The notion that if you know how to do it you are prohibited from
managing it seems to be universal in the US -- the only thing that
counts is daily cash savings.  Actual knowledge appears to disqualify
one to manage anything -- most of my current managers (in a materials
supply industry) have degrees in Liberal Arts.

Naturally, you get lousy product as a result.

Peter


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Seattle Bioburner

1972 220D - Gump
1995 E300D - Cleo
1987 300SDL - POS - DOA
The FSM would drive a Diesel Benz


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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-16 Thread Redghost
On the issue of quantity of humanities v. engineering graduates, I 
suspect there are too many under-qualified people being allowed into 
colleges.   When you actually had to pay for the education, you had a 
better quality student entering.  Now any idiot that can claim some 
affiliation with a minority group supported by an entitlement program 
gets a free education.


If these people were employed in manufacturing jobs, maybe the quality 
would go up, because the more qualified would be educated either on the 
job, or through a business degree.


On Jan 14, 2007, at 12:06 PM, LarryT wrote:

you wrote:most of my current managers (in a materials supply 
industry)

have degrees in Liberal Arts

Hmmm, I wonder if that is because of the low # of 
engineering/scientist our

colleges are turning out?  Along with a high # of Liberal Arts degrees
forcing a glut on the market - so a company that is looking for a 
Bachelors

degree holder must accept whatever comse in the door?

While the US still leads the world in most areas I gotta wonder how 
long we
can keep that position while putting square pegs into round holes?  
Those

managers can do an amazing amount of damage to morale and the product.

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message -
From: Peter Frederick [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Sunday, January 14, 2007 12:33 PM
Subject: Re: [MBZ] Mercedes Quality vs Toyota


The US plants have American managers.  If they are like the ones I 
have

currently at my current job (major US company as a contractor), they
can turn any set of parts into junk.

The notion that if you know how to do it you are prohibited from
managing it seems to be universal in the US -- the only thing that
counts is daily cash savings.  Actual knowledge appears to disqualify
one to manage anything -- most of my current managers (in a materials
supply industry) have degrees in Liberal Arts.

Naturally, you get lousy product as a result.

Peter


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Seattle Bioburner

1972 220D - Gump
1995 E300D - Cleo
1987 300SDL - POS - DOA
The FSM would drive a Diesel Benz




Re: [MBZ] Mercedes Quality vs Toyota

2007-01-16 Thread Chris Kueny
Clay, if you ever run across an ill that you cannot blame on minorities, 
please immediately post that information to the list.  It would be very 
informative.



Chris K
Cayce, SC

The esteemed Clay stated:


Now any idiot that can claim some
affiliation with a minority group supported by an entitlement program
gets a free education.







Re: [MBZ] Mercedes Quality vs Toyota

2007-01-16 Thread Bob Rentfro

Chris mentioned:

Clay, if you ever run across an ill that you cannot blame on minorities,
please immediately post that information to the list.  It would be very
informative.

I think that was a sweepingly broad comment about abuse of any program or 
idea that was, initially, good.



Bob Rwho is struggling with the fact that there are college aged kids 
who entered my country illeaglly who are whining that they don't get enough 
free money and grantswhile I work my arse off and can barely afford to 
send my kids to that same school.





Re: [MBZ] Mercedes Quality vs Toyota

2007-01-16 Thread Redghost
Will gladly assist.  Much of the trouble with the lack of sufficient 
diesel benz on the road is thoroughly due to those minorities wanting 
to purchase gas guzzling soccer mom haulers.  Get rid of that segment 
of wasted dollars and we will see and upsurge in the demand for Diesel 
Benz.  That, and the increase in pirates.  Sure to combat global 
warming.


His noodly appendage touches all

On Jan 16, 2007, at 1:18 PM, Chris Kueny wrote:

Clay, if you ever run across an ill that you cannot blame on 
minorities,

please immediately post that information to the list.  It would be very
informative.


Chris K
Cayce, SC

The esteemed Clay stated:


Now any idiot that can claim some
affiliation with a minority group supported by an entitlement program
gets a free education.





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Clay
Seattle Bioburner

1972 220D - Gump
1995 E300D - Cleo
1987 300SDL - POS - DOA
The FSM would drive a Diesel Benz




Re: [MBZ] Mercedes Quality vs Toyota

2007-01-16 Thread Redghost
At least those who were able to succeed on government largesse in our 
generation with GI Bill, had to dodge bullets or maybe put lives on the 
line.  I figure the gummint got off easy on that debt.  And some even 
brought home a tri star when returning from deployment.


On Jan 16, 2007, at 2:19 PM, Bob Rentfro wrote:


Chris mentioned:

Clay, if you ever run across an ill that you cannot blame on 
minorities,

please immediately post that information to the list.  It would be very
informative.

I think that was a sweepingly broad comment about abuse of any program 
or

idea that was, initially, good.


Bob Rwho is struggling with the fact that there are college aged 
kids
who entered my country illeaglly who are whining that they don't get 
enough
free money and grantswhile I work my arse off and can barely 
afford to

send my kids to that same school.


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Clay
Seattle Bioburner

1972 220D - Gump
1995 E300D - Cleo
1987 300SDL - POS - DOA
The FSM would drive a Diesel Benz




Re: [MBZ] Mercedes Quality vs Toyota

2007-01-15 Thread LarryT
Yep, I remember hearing about Six Sigma - I was a contract employee for 13+ 
years (we're going to make you a direct offer as soon as the census opens 
up - lol - never happened)  I had 30 years experience but they decided to 
go in a different direction but, they still liked my work oh well - 
worse things have happened.


Actually there were some bright spots - some engineers who had been there 
for years were going to MBA school at night - they might actually make some 
improvements.  But I doubt it - they'll get frustrated and find a better job 
elsewhere.


It was comical after a while - spending 8 hours in a class with free lunch 
(remember, there is no free lunch) then being asked to put a little model 
boat together.  Without instrictions, they found we did it wrong - or at 
least not the way they were looking for.


I'm kinda glad I'm out of there. ;-)

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
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.
- Original Message - 
From: Peter Frederick [EMAIL PROTECTED]

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Sunday, January 14, 2007 5:15 PM
Subject: Re: [MBZ] Mercedes Quality vs Toyota



Sadly Larry, it's worse.

The company I work as contract for is now back to lean manufacturing
(aka cut costs any way you can, reguardless of the results) from Six
Sigma.  Neither system will do anything but fix operations that
actually MAKE something (plastic, ball bearings, fittings, parts,
etc.).  NONE of the statistical process control tools have any other
applications, and I've yet to see them applied to anything but people's
behavior, the one thing that statistical process control tools will not
ever help with.

The old MBA was intended for management tool training for well
experienced people as they moved beyond the immediate job supervision
point, and in the old days if you didn't have 10 years of low level
supervisory or direct manufacturing experience, you could not get into
the program.  Today, it's all about three piece suit and
pseudo-statistical mumbo-jumbo with some odd ends of statistics tossed
in (and yes, so far as I know, all the business cases are still made
up).  My brother took a manufacturing management course a few years
back as part of his associates in manufacturing engineering, and they
were having the students average the time it took for machine tools to
perform sequential operations in order to find the mean process time.
 Utter and complete bafflegab, the mean time is the process that takes
the longest, as it won't change.  Complete disassociation of
statistical math from statistical theory..

The current MBA isn't worth the paper it's printed on, if you ask me.
There doesn't seem to be any requirement that the recipients of said
degree APPLY any of the stuff I know is in the textbooks!

Or as my sister says these days,  human nature, what are you going to
do?

Makes me so mad I could spit -- I've given up trying to explain
anything to my current boss, she just turns to the high school graduate
and asks him and blows me off.

Peter


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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-15 Thread Jeff Zedic

Sorry, as you know, it should have said pictograms! hehe...fingers faster
than bran

Jeff Zedic
London


Re: [MBZ] Mercedes Quality vs Toyota

2007-01-15 Thread Levi Smith

Tell me about it.  I worked in IT as a tech.  They hired this lady as a
tech.  She literally was not good at her job and didn't know how to do most
of it.  She was promoted to manager.  The absolute best story I heard told
was from a friend who was apparently telling her about their new central
vacuum they had installed at their house.  The first question this manager
had?  What do you do when the walls get full?
Priceless.

Levi
This thought process was made ever more present to me when during heavy
layoffs they laid off approximately 1/3 of the IT technicians(you know the
ones that did the work and were paid the least) and kept every single
manager there.

On 1/14/07, Peter Frederick [EMAIL PROTECTED] wrote:


The US plants have American managers.  If they are like the ones I have
currently at my current job (major US company as a contractor), they
can turn any set of parts into junk.

The notion that if you know how to do it you are prohibited from
managing it seems to be universal in the US -- the only thing that
counts is daily cash savings.  Actual knowledge appears to disqualify
one to manage anything -- most of my current managers (in a materials
supply industry) have degrees in Liberal Arts.

Naturally, you get lousy product as a result.

Peter


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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-15 Thread Jim Cathey
Sorry, as you know, it should have said pictograms! hehe...fingers 
faster

than bran


Hey, bran works plenty fast on me!  :-)

-- Jim




Re: [MBZ] Mercedes Quality vs Toyota

2007-01-15 Thread andrew strasfogel

This misogynistic tale is probably apochryphal, sounding instead like
a modified blonde joke.

On 1/15/07, Levi Smith [EMAIL PROTECTED] wrote:

Tell me about it.  I worked in IT as a tech.  They hired this lady as a
tech.  She literally was not good at her job and didn't know how to do most
of it.  She was promoted to manager.  The absolute best story I heard told
was from a friend who was apparently telling her about their new central
vacuum they had installed at their house.  The first question this manager
had?  What do you do when the walls get full?
Priceless.

Levi
This thought process was made ever more present to me when during heavy
layoffs they laid off approximately 1/3 of the IT technicians(you know the
ones that did the work and were paid the least) and kept every single
manager there.

On 1/14/07, Peter Frederick [EMAIL PROTECTED] wrote:

 The US plants have American managers.  If they are like the ones I have
 currently at my current job (major US company as a contractor), they
 can turn any set of parts into junk.

 The notion that if you know how to do it you are prohibited from
 managing it seems to be universal in the US -- the only thing that
 counts is daily cash savings.  Actual knowledge appears to disqualify
 one to manage anything -- most of my current managers (in a materials
 supply industry) have degrees in Liberal Arts.

 Naturally, you get lousy product as a result.

 Peter


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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-15 Thread Levi Smith

It probably is.  I was going to mention that she was in fact a blonde, but
decided to leave it out.  I guess sometimes there's a reason that stereotype
exists.  (:

Levi

On 1/15/07, andrew strasfogel [EMAIL PROTECTED] wrote:


This misogynistic tale is probably apochryphal, sounding instead like
a modified blonde joke.

On 1/15/07, Levi Smith [EMAIL PROTECTED] wrote:
 Tell me about it.  I worked in IT as a tech.  They hired this lady as a
 tech.  She literally was not good at her job and didn't know how to do
most
 of it.  She was promoted to manager.  The absolute best story I heard
told
 was from a friend who was apparently telling her about their new central
 vacuum they had installed at their house.  The first question this
manager
 had?  What do you do when the walls get full?
 Priceless.

 Levi
 This thought process was made ever more present to me when during heavy
 layoffs they laid off approximately 1/3 of the IT technicians(you know
the
 ones that did the work and were paid the least) and kept every single
 manager there.

 On 1/14/07, Peter Frederick [EMAIL PROTECTED] wrote:
 
  The US plants have American managers.  If they are like the ones I
have
  currently at my current job (major US company as a contractor), they
  can turn any set of parts into junk.
 
  The notion that if you know how to do it you are prohibited from
  managing it seems to be universal in the US -- the only thing that
  counts is daily cash savings.  Actual knowledge appears to disqualify
  one to manage anything -- most of my current managers (in a materials
  supply industry) have degrees in Liberal Arts.
 
  Naturally, you get lousy product as a result.
 
  Peter
 
 
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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread Billr
My story was based on a company Corolla, probably a 1992 that I was assigned
when I hired on in 1994 [I let the wife have my '75 240D].  When I first
took the car to the Toyota dealer and gave the service manager a list of
items that were causing me concern [can't remember the list anymore] his
first comment was that mine must be a US manufactured car.  He then checked
the VIN and confirmed that it did indeed come from a plant here.  I assume
US/Japan plants used the same parts, or parts made here using the same specs
[anybody know about that?], so the difference was where it was put together.
I'd not want to start a thread on work habits [willingness to do a
mind-numbing job day after day] or cultural values, but the finished product
seems to have been different depending mostly on where it was put together.
BillR
Jacksonville FL
1981 300SD  283k miles
  

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Jim Cathey
Sent: Saturday, January 13, 2007 8:38 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Mercedes Quality

 Somebody who knows more than me should point out the difference in 
 Japanese QC vs German QC.  The Germans accept a certain amount of bad 
 cars, and try like heck to catch them and fix them before shipping 
 them, while the Japanese see any bad car as a problem in the process, 
 and find a way to fix the process so that problem just doesn't happen 
 anymore.  Have I got that right?

Maybe more of an asian thing rather than just Japanese, 20 years ago when we
had some contract manufacturing done in Taiwan I was sent over to look at
the initial production.  As the designing engineer I was able to look at
what they'd made.  (Which was, at that time, exactly what we would have
built locally.)  They had a pile of bad units stacked to one side, and I was
going through them one by one.  I'm sure they were worried that there was a
systematic problem, but each one was just normal (in my book) fallout.
Every one had something different wrong with it, and nothing caused me any
particular worry.

I vividly remember one instance where I determined that there was a bad PAL
device, and according to my practice I just popped it out of its socket and
smashed it, so that a bad one wouldn't be mistaken for good.  A minor
commotion ensued, one of their engineers grabbed it up and ran off with it,
carrying it like it was a valuable and delicate item.  Or a sick pet.

I don't think I'd want to have been whomever was responsible for programming
it.  I'm sure they wanted to chase down _exactly_ what was wrong with it to
see if there was some part of the process to fix.

I kind of doubt that China, however, is exhibiting this type of trait.  In
my mind they are more cowboys than that, and in a way more like us.  But I
could be wrong.

-- Jim


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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread Allan Streib
Similar differences in quality were/are noted in Mexican vs. German
assembled Volkswagens, and also to the US assembled ones (Rabbits I
think) when they had a plant in Westmoreland PA.  For example I have
been told if you are going to buy a Golf, get the GTI they are still
made in Germany (I don't know if that's still true, btw).  You would
*think* the same parts, assembly processes, training, and standards
would be used in all locations, yet somehow there are differences in
the results.


Billr [EMAIL PROTECTED] writes:

 My story was based on a company Corolla, probably a 1992 that I was
 assigned when I hired on in 1994 [I let the wife have my '75 240D].
 When I first took the car to the Toyota dealer and gave the service
 manager a list of items that were causing me concern [can't remember
 the list anymore] his first comment was that mine must be a US
 manufactured car.  He then checked the VIN and confirmed that it did
 indeed come from a plant here.  I assume US/Japan plants used the
 same parts, or parts made here using the same specs [anybody know
 about that?], so the difference was where it was put together.  I'd
 not want to start a thread on work habits [willingness to do a
 mind-numbing job day after day] or cultural values, but the finished
 product seems to have been different depending mostly on where it
 was put together.  BillR Jacksonville FL 1981 300SD 283k miles

-- 
1983 300D
1966 230



Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread Peter Frederick
The US plants have American managers.  If they are like the ones I have 
currently at my current job (major US company as a contractor), they 
can turn any set of parts into junk.


The notion that if you know how to do it you are prohibited from 
managing it seems to be universal in the US -- the only thing that 
counts is daily cash savings.  Actual knowledge appears to disqualify 
one to manage anything -- most of my current managers (in a materials 
supply industry) have degrees in Liberal Arts.


Naturally, you get lousy product as a result.

Peter




Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread mykd1
I noticed in the most recent years Toyota has taken a long hard look at the 
quality of their US built cars. I know someone who was a dedicated carrier for 
the Toyota plant in Indiana and he mentioned that they often send more 
shipments of parts and supplies back then they accept. He mentioned that many 
times they will look into the truck trailers and if something wasn't wrapped, 
stacked or even loaded properly they slam the doors and send it back refused 
without even examining the product. He said alot of the drivers got frustrated 
because they were so picky and had to return with the same load. A few times 
they even had to wait for hours if there was any delivery that looked iffy 
before they could leave. Sometimes they kept it and somethimes they sent it 
back.   
 
Harry
69 280 SEL 135,000 Miles
72 350SL   118,000 Miles
2004 VW Passat 4 Motion
1999 Mazda Miata   
 
 
-Original Message-
From: [EMAIL PROTECTED]
To: mercedes@okiebenz.com
Sent: Sun, 14 Jan 2007 5:47 AM
Subject: Re: [MBZ] Mercedes Quality vs Toyota


My story was based on a company Corolla, probably a 1992 that I was assigned
when I hired on in 1994 [I let the wife have my '75 240D].  When I first
took the car to the Toyota dealer and gave the service manager a list of
items that were causing me concern [can't remember the list anymore] his
first comment was that mine must be a US manufactured car.  He then checked
the VIN and confirmed that it did indeed come from a plant here.  I assume
US/Japan plants used the same parts, or parts made here using the same specs
[anybody know about that?], so the difference was where it was put together.
I'd not want to start a thread on work habits [willingness to do a
mind-numbing job day after day] or cultural values, but the finished product
seems to have been different depending mostly on where it was put together.
BillR
Jacksonville FL
1981 300SD  283k miles
  

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Jim Cathey
Sent: Saturday, January 13, 2007 8:38 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Mercedes Quality

 Somebody who knows more than me should point out the difference in 
 Japanese QC vs German QC.  The Germans accept a certain amount of bad 
 cars, and try like heck to catch them and fix them before shipping 
 them, while the Japanese see any bad car as a problem in the process, 
 and find a way to fix the process so that problem just doesn't happen 
 anymore.  Have I got that right?

Maybe more of an asian thing rather than just Japanese, 20 years ago when we
had some contract manufacturing done in Taiwan I was sent over to look at
the initial production.  As the designing engineer I was able to look at
what they'd made.  (Which was, at that time, exactly what we would have
built locally.)  They had a pile of bad units stacked to one side, and I was
going through them one by one.  I'm sure they were worried that there was a
systematic problem, but each one was just normal (in my book) fallout.
Every one had something different wrong with it, and nothing caused me any
particular worry.

I vividly remember one instance where I determined that there was a bad PAL
device, and according to my practice I just popped it out of its socket and
smashed it, so that a bad one wouldn't be mistaken for good.  A minor
commotion ensued, one of their engineers grabbed it up and ran off with it,
carrying it like it was a valuable and delicate item.  Or a sick pet.

I don't think I'd want to have been whomever was responsible for programming
it.  I'm sure they wanted to chase down _exactly_ what was wrong with it to
see if there was some part of the process to fix.

I kind of doubt that China, however, is exhibiting this type of trait.  In
my mind they are more cowboys than that, and in a way more like us.  But I
could be wrong.

-- Jim


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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread mykd1
The GTI was built in Germany, but some of the parts came from Austria and the 
US. I do believe the diesel engine cars.. Jetta, Golf and Rabbitt were also 
German built 
 
Harry
69 280 SEL 135,000 Miles
72 350SL   118,000 Miles
2004 VW Passat 4 Motion
1999 Mazda Miata   
 
 
-Original Message-
From: [EMAIL PROTECTED]
To: [EMAIL PROTECTED]
Cc: mercedes@okiebenz.com
Sent: Sun, 14 Jan 2007 10:53 AM
Subject: Re: [MBZ] Mercedes Quality vs Toyota


Similar differences in quality were/are noted in Mexican vs. German
assembled Volkswagens, and also to the US assembled ones (Rabbits I
think) when they had a plant in Westmoreland PA.  For example I have
been told if you are going to buy a Golf, get the GTI they are still
made in Germany (I don't know if that's still true, btw).  You would
*think* the same parts, assembly processes, training, and standards
would be used in all locations, yet somehow there are differences in
the results.


Billr [EMAIL PROTECTED] writes:

 My story was based on a company Corolla, probably a 1992 that I was
 assigned when I hired on in 1994 [I let the wife have my '75 240D].
 When I first took the car to the Toyota dealer and gave the service
 manager a list of items that were causing me concern [can't remember
 the list anymore] his first comment was that mine must be a US
 manufactured car.  He then checked the VIN and confirmed that it did
 indeed come from a plant here.  I assume US/Japan plants used the
 same parts, or parts made here using the same specs [anybody know
 about that?], so the difference was where it was put together.  I'd
 not want to start a thread on work habits [willingness to do a
 mind-numbing job day after day] or cultural values, but the finished
 product seems to have been different depending mostly on where it
 was put together.  BillR Jacksonville FL 1981 300SD 283k miles

-- 
1983 300D
1966 230

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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread LarryT
Yep, my 1999 Camry had a J in the VIN # indicating it was assembled in 
Japan.


It was a part of the advertising when I sold it to buy the 91 300D ;-)

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message - 
From: Billr [EMAIL PROTECTED]

To: 'Mercedes Discussion List' mercedes@okiebenz.com
Sent: Sunday, January 14, 2007 6:47 AM
Subject: Re: [MBZ] Mercedes Quality vs Toyota


My story was based on a company Corolla, probably a 1992 that I was 
assigned

when I hired on in 1994 [I let the wife have my '75 240D].  When I first
took the car to the Toyota dealer and gave the service manager a list of
items that were causing me concern [can't remember the list anymore] his
first comment was that mine must be a US manufactured car.  He then 
checked

the VIN and confirmed that it did indeed come from a plant here.  I assume
US/Japan plants used the same parts, or parts made here using the same 
specs
[anybody know about that?], so the difference was where it was put 
together.

I'd not want to start a thread on work habits [willingness to do a
mind-numbing job day after day] or cultural values, but the finished 
product
seems to have been different depending mostly on where it was put 
together.

BillR
Jacksonville FL
1981 300SD  283k miles


-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Jim Cathey
Sent: Saturday, January 13, 2007 8:38 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Mercedes Quality


Somebody who knows more than me should point out the difference in
Japanese QC vs German QC.  The Germans accept a certain amount of bad
cars, and try like heck to catch them and fix them before shipping
them, while the Japanese see any bad car as a problem in the process,
and find a way to fix the process so that problem just doesn't happen
anymore.  Have I got that right?


Maybe more of an asian thing rather than just Japanese, 20 years ago when 
we

had some contract manufacturing done in Taiwan I was sent over to look at
the initial production.  As the designing engineer I was able to look at
what they'd made.  (Which was, at that time, exactly what we would have
built locally.)  They had a pile of bad units stacked to one side, and I 
was
going through them one by one.  I'm sure they were worried that there was 
a

systematic problem, but each one was just normal (in my book) fallout.
Every one had something different wrong with it, and nothing caused me any
particular worry.

I vividly remember one instance where I determined that there was a bad 
PAL
device, and according to my practice I just popped it out of its socket 
and

smashed it, so that a bad one wouldn't be mistaken for good.  A minor
commotion ensued, one of their engineers grabbed it up and ran off with 
it,

carrying it like it was a valuable and delicate item.  Or a sick pet.

I don't think I'd want to have been whomever was responsible for 
programming
it.  I'm sure they wanted to chase down _exactly_ what was wrong with it 
to

see if there was some part of the process to fix.

I kind of doubt that China, however, is exhibiting this type of trait.  In
my mind they are more cowboys than that, and in a way more like us.  But I
could be wrong.

-- Jim


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used

parts email [EMAIL PROTECTED]

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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread LarryT
you wrote:most of my current managers (in a materials supply industry) 
have degrees in Liberal Arts


Hmmm, I wonder if that is because of the low # of engineering/scientist our 
colleges are turning out?  Along with a high # of Liberal Arts degrees 
forcing a glut on the market - so a company that is looking for a Bachelors 
degree holder must accept whatever comse in the door?


While the US still leads the world in most areas I gotta wonder how long we 
can keep that position while putting square pegs into round holes?  Those 
managers can do an amazing amount of damage to morale and the product.


Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message - 
From: Peter Frederick [EMAIL PROTECTED]

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Sunday, January 14, 2007 12:33 PM
Subject: Re: [MBZ] Mercedes Quality vs Toyota



The US plants have American managers.  If they are like the ones I have
currently at my current job (major US company as a contractor), they
can turn any set of parts into junk.

The notion that if you know how to do it you are prohibited from
managing it seems to be universal in the US -- the only thing that
counts is daily cash savings.  Actual knowledge appears to disqualify
one to manage anything -- most of my current managers (in a materials
supply industry) have degrees in Liberal Arts.

Naturally, you get lousy product as a result.

Peter


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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread Peter Frederick
Nope.  A degree in science or engineering disqualifies one to be 
management -- too close to the work.  You must have independent 
thinking skills and be able to blow the current psuedo-scientific 
smoke, whatever brand it is these days.  If you know how things 
actually work, you won't be able to make critical decisions (i.e. cut 
costs at whatever expense).


Sad but true.  How many CEOs and upper management these days have 
degrees in English?  More than you would think, it's ballyhooed at 
universities as the road to success!


Peter




Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread LarryT

Peter wrote: many CEOs and upper management these days have
degrees in English

Frightening.  Before I left the corporate world I saw the requirement for 
MBAs becoming more and more ingrained into almost all positions being 
advertised for.  From cost (reasonable) to engineering (not reasonable) they 
were wanting MBAs into *everything*.


Of course, I was there when we spent literally 1000s of manhours training 
*everyone* in the various guises of TQ.  TQS, TQL, TQM, and on and on - 
followed by Black Belts, and probably a whole range of acronyms since I left 
that world on disability.


I was at a Tech Center for a major chemical/fibers company - we did RD and 
pilot plants before commercialization - and the whole freaking organization 
was sent to 3  5 full day training exercizes.  While we were being told 
over and over that for any change to be an improvement it had to be 
measurable, I wonder what metrics they put on that training to justify the 
expense?


Oh well - sure seems like a long time ago - 8 years.

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message - 
From: Peter Frederick [EMAIL PROTECTED]

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Sunday, January 14, 2007 3:01 PM
Subject: Re: [MBZ] Mercedes Quality vs Toyota



Nope.  A degree in science or engineering disqualifies one to be
management -- too close to the work.  You must have independent
thinking skills and be able to blow the current psuedo-scientific
smoke, whatever brand it is these days.  If you know how things
actually work, you won't be able to make critical decisions (i.e. cut
costs at whatever expense).

Sad but true.  How many CEOs and upper management these days have
degrees in English?  More than you would think, it's ballyhooed at
universities as the road to success!

Peter


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Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread John M McIntosh
It's a QC issue, if the shipping folks of company A can't met the  
shipping QC specs which might be there because the robots like to  
have consistence when they remove things from pallets then why should  
they think the product made by company 'A' will met the standards  
either.


Reminds me of a story where a famous rock band  always had in their  
contract and site setup plans to the venue, that jelly beans of a  
certain type/flavor had to be in the dressing room. If not then  
contract was canceled. Why? Well the band's stage manager believe if  
the venue couldn't read the contract and perform that simple task and  
ensure it was done, then why should the band then think other stuff  
like the specs for hanging lamps, providing electrical power, crowd  
control etc. was done properly too... I believe they walked a few  
times, he didn't need to know if the lamps were hung correctly, no  
jelly beans, we're out of here...



On Jan 14, 2007, at 10:56 AM, [EMAIL PROTECTED] wrote:

I noticed in the most recent years Toyota has taken a long hard  
look at the quality of their US built cars. I know someone who was  
a dedicated carrier for the Toyota plant in Indiana and he  
mentioned that they often send more shipments of parts and supplies  
back then they accept. He mentioned that many times they will look  
into the truck trailers and if something wasn't wrapped, stacked or  
even loaded properly they slam the doors and send it back refused  
without even examining the product. He said alot of the drivers got  
frustrated because they were so picky and had to return with the  
same load. A few times they even had to wait for hours if there was  
any delivery that looked iffy before they could leave. Sometimes  
they kept it and somethimes they sent it back.


Harry
69 280 SEL 135,000 Miles
72 350SL   118,000 Miles
2004 VW Passat 4 Motion
1999 Mazda Miata




John
1983 300TDt  374k Kilometers (mobil 1 Delvac)
1990's 300TDt  184k Kilometers (mobil 1 Delvac)
1993 500SEL 186k Kilometers (mobil 1 Delvac)





Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread Jeff Zedic

I enjoy these threads about Japan vs Germny vs US. Yes, there were more
problems with the US built Toyotas. (Some may remember I worked for Toyota
for 13 years)

A Japanese built car had a JT2 or JT1 VIN whilst the US made were 1T1.
Canadian made were 2T1 and ranked almost as high as the JT2 cars. The labour
force was a problem for the company. I recall finding out from my head
office colleagues that the Camry plant in Georgetown KT and the other plant
farther south, can't remember where (Alabama?), required the use of
picograms to train staff as they couldn't find enough peope that could read
English!

They also has to do mandatory drug testing on all potential employees. This
was NOT an article in the paper, this was internal
memo information.

Also, the Japanese encouraged their employees to suggest enhancements to the
assembly process and used approx 90% of the suggestions. The average Jap
worker gave 10 suggestions per year. Growing up in a GM town I saw the
difference. The average GM worker was seldom listened tomaybe 1
suggestion per year and 10% were used.

Also, the Chevy Nova owers that dared to try getting the car repaired at a
Chevy dealer were sent to Toyota who knew nothing of the car!


Jeff Zedic
London


Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread Peter Frederick

Sadly Larry, it's worse.

The company I work as contract for is now back to lean manufacturing 
(aka cut costs any way you can, reguardless of the results) from Six 
Sigma.  Neither system will do anything but fix operations that 
actually MAKE something (plastic, ball bearings, fittings, parts, 
etc.).  NONE of the statistical process control tools have any other 
applications, and I've yet to see them applied to anything but people's 
behavior, the one thing that statistical process control tools will not 
ever help with.


The old MBA was intended for management tool training for well 
experienced people as they moved beyond the immediate job supervision 
point, and in the old days if you didn't have 10 years of low level 
supervisory or direct manufacturing experience, you could not get into 
the program.  Today, it's all about three piece suit and 
pseudo-statistical mumbo-jumbo with some odd ends of statistics tossed 
in (and yes, so far as I know, all the business cases are still made 
up).  My brother took a manufacturing management course a few years 
back as part of his associates in manufacturing engineering, and they 
were having the students average the time it took for machine tools to 
perform sequential operations in order to find the mean process time. 
 Utter and complete bafflegab, the mean time is the process that takes 
the longest, as it won't change.  Complete disassociation of 
statistical math from statistical theory..


The current MBA isn't worth the paper it's printed on, if you ask me.  
There doesn't seem to be any requirement that the recipients of said 
degree APPLY any of the stuff I know is in the textbooks!


Or as my sister says these days,  human nature, what are you going to 
do?


Makes me so mad I could spit -- I've given up trying to explain 
anything to my current boss, she just turns to the high school graduate 
and asks him and blows me off.


Peter




Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread Jim Cathey
...required the use of picograms to train staff...mandatory drug 
testing


Must have been some powerful stuff, if picograms were all that were
required!

-- Jim




Re: [MBZ] Mercedes Quality vs Toyota

2007-01-14 Thread Peter Frederick
I don't know if that is true, but I worked for a promoter in 
Evansville, and made  a couple short notice trips to get the correct 
bottle of wine for the performers --- they did have good taste, by the 
way!


I heard stories about the jelly beans and taking all the red MMs out 
of a bowl full.


I'm inclined to believe your interpretation -- sure saves lots of 
trouble.


It's lots of fun to set up a major concert on an outdoor stage covered 
with recent rainwater


Quite rightly, Toyota will reject a whole shipping lot for anything 
incorrect.  If it's not packaged correctly, likely the parts aren't 
right, too, and they refuse to spend time fishing out the good from the 
bad.  Their contract specifies all good parts, not kinda sorta.


I can tell you some stories about a local electrical/electronics parts 
firm (now gone, of course) and the fits they had with subcontractors -- 
rather than fix their machinery to produce good parts, they'd keep 
sending the bad ones in in the hopes they would get accepted (this must 
be a British thing, as they found out during WWI that most of the big 
ship shells were duds -- if 1% of them didn't explode properly, the lot 
was rejected, but there were no rules about submitting more shells from 
that lot, so the maker just kept sending more until they passed.  
Result, of course, was that in action, particularly Jutland, about half 
were the equivalent of shooting scrap iron).


I don't think there is anything more irritating that having someone's 
eyes glaze over when you are trying to explain something they are 
responsible for to them


Peter