Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-07 Thread Max Dillon
Luther, I like it!  So you found a seller trying to get rid of whole car, and 
made an offer?  How much did you pay?

 Very respectfully,
/s/
Max Dillon
'87 300TD 334k miles
'95 E300 280k miles
'73 Balboa 20
Charleston SC





From: Benz Hogs benz-n-h...@gulseth.net
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Fri, March 4, 2011 5:32:36 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

What about finding someone with a 603rodbender and offering to purchase their 
#22 head?  This is what I did on eBay for my SDL.  Came with injectors and 
chambers.

Luther   KB5QHUOak Park, IL
'87 300SDL (312,xxx mi)
'91 Dodge Ram 150 (290,xxx mi)


On 3/4/2011 10:17 AM, Rolf wrote:
 Yes, remember that new #22 head is really going to cost upwards of $4k when 
 you 
throw in valves etc.
 
 Reman #17 or better is the way to go. Personally, just start with the 
headgasket and have the head inspected and work from there. While the head is 
off you can hand lap the valves as well if everything checks out OK.
 
 I compared the 606 to the 603 hg last night, the 606 def seems to be of 
different material. The Finns say its copper but without one in hand
 
 -Rolf.
 
 On 03/04/2011 10:24 AM, Max Dillon wrote:
 Yes, that is a consideration.  I've put a lot of time and $ into this car 
 and 
I
 certainly would be happy to keep driving it for another five or ten years.
 
 I'd really like to find a used head with #17 or later casting and keep the
 ~$1500 difference in my pocket.
 
   -Max
 
 
 
 
 From: Alex Chamberlainapchamberl...@gmail.com
 To: Mercedes Discussion Listmercedes@okiebenz.com
 Sent: Fri, March 4, 2011 9:26:55 AM
 Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix
 
 On Fri, Mar 4, 2011 at 6:12 AM, Max Dillonmeadedil...@bellsouth.net  wrote:
 I just received the lab results from the latest engine oil sample: Sodium
 jumped
 from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant additives
 are
 present.  The car does require infrequent topping off of the coolant, so it
 looks as if pulling the head to replace the head gasket is now the plan...
 
 Ouch.  If budget permits, and you intend to keep the car indefinitely,
 I strongly recommend that, rather than a used one, you buy a nice new
 #21 head, or whatever is the latest iteration with all the bugs fixed,
 and have the peace of mind that you'll never have to do it again.
 
 Alex
 
 ___
 http://www.okiebenz.com
 For new and used parts go to www.okiebenz.com
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 To Unsubscribe or change delivery options go to:
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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-07 Thread Max Dillon
It is a lifter, starved of oil due to failed head gasket.

 Very respectfully,
/s/
Max Dillon
'87 300TD 334k miles
'95 E300 280k miles
'73 Balboa 20
Charleston SC





From: Kaleb C. Striplin ka...@striplin.net
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Sat, March 5, 2011 9:53:58 AM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

I have had cars with that sound, so the fins are saying that a bad 
head gasket can cause that?  I always just thought it was a lifter.

On 3/4/2011 6:42 AM, Max Dillon wrote:
 Alex, have you watched the videos from the link that Rolf posted?  The first 
has
 noise exactly like my car.


 https://picasaweb.google.com/olefejer/W124300TurboDieselUdskiftToppKning#


 -Max



 
 From: Alex Chamberlainapchamberl...@gmail.com
 To: Mercedes Discussion Listmercedes@okiebenz.com
 Sent: Thu, March 3, 2011 2:15:49 PM
 Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

 On Thu, Mar 3, 2011 at 10:42 AM, Max Dillonmeadedil...@bellsouth.net  wrote:
 My '87 300TD has a valve tick that I want to fix.
 Max, is there any way you can post an audio file to the list?

 My 603 car has occasionally made clicky noises that seem to be coming
 from the vicinity of the valve cover, and I always wonder if they
 qualify as valve tick (of course they never happen when my indy or
 anyone else is around to hear).  It would be nice to hear someone
 else's engine for corroboration.

 Alex

 ___
 http://www.okiebenz.com
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 No virus found in this message.
 Checked by AVG - www.avg.com
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-- 
Kaleb C. Striplin/Claremore, OK
  99 E430, 99 E320, 95 E300, 94 S500, 92 500SEL, 92 300SD,
  92 300E 4Matic, 91 350SDL, 91 300D, 89 560SEL, 87 300SDL x2,
  85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D,
http://www.okiebenz.com



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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-07 Thread Max Dillon
If your 140 rodbender dies again I'll buy the head for $500 if its a good head.

 Very respectfully,
/s/
Max Dillon
'87 300TD 334k miles
'95 E300 280k miles
'73 Balboa 20
Charleston SC





From: Kaleb C. Striplin ka...@striplin.net
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Sat, March 5, 2011 9:53:58 AM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

I have had cars with that sound, so the fins are saying that a bad 
head gasket can cause that?  I always just thought it was a lifter.

On 3/4/2011 6:42 AM, Max Dillon wrote:
 Alex, have you watched the videos from the link that Rolf posted?  The first 
has
 noise exactly like my car.


 https://picasaweb.google.com/olefejer/W124300TurboDieselUdskiftToppKning#


 -Max



 
 From: Alex Chamberlainapchamberl...@gmail.com
 To: Mercedes Discussion Listmercedes@okiebenz.com
 Sent: Thu, March 3, 2011 2:15:49 PM
 Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

 On Thu, Mar 3, 2011 at 10:42 AM, Max Dillonmeadedil...@bellsouth.net  wrote:
 My '87 300TD has a valve tick that I want to fix.
 Max, is there any way you can post an audio file to the list?

 My 603 car has occasionally made clicky noises that seem to be coming
 from the vicinity of the valve cover, and I always wonder if they
 qualify as valve tick (of course they never happen when my indy or
 anyone else is around to hear).  It would be nice to hear someone
 else's engine for corroboration.

 Alex

 ___
 http://www.okiebenz.com
 For new and used parts go to www.okiebenz.com
 To search list archives http://www.okiebenz.com/archive/

 To Unsubscribe or change delivery options go to:
 http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 ___
 http://www.okiebenz.com
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 To Unsubscribe or change delivery options go to:
 http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


 -
 No virus found in this message.
 Checked by AVG - www.avg.com
 Version: 10.0.1204 / Virus Database: 1435/3481 - Release Date: 03/04/11



-- 
Kaleb C. Striplin/Claremore, OK
  99 E430, 99 E320, 95 E300, 94 S500, 92 500SEL, 92 300SD,
  92 300E 4Matic, 91 350SDL, 91 300D, 89 560SEL, 87 300SDL x2,
  85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D,
http://www.okiebenz.com



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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-07 Thread Luther's Benz
Ebay seller and he had already pulled the engine and condemned it. nbsp;He was 
selling the body only. nbsp;I messaged him and asked if he wanted to sell the 
head also. nbsp;$550 later, it was shipped to me :)

Luther
-- Sent from my Palm Pre
On Mar 7, 2011 2:56 AM, Max Dillon lt;meadedil...@bellsouth.netgt; wrote: 

Luther, I like it!  So you found a seller trying to get rid of whole car, and 

made an offer?  How much did you pay?



 Very respectfully,

/s/

Max Dillon

'87 300TD 334k miles

'95 E300 280k miles

'73 Balboa 20

Charleston SC











From: Benz Hogs lt;benz-n-h...@gulseth.netgt;

To: Mercedes Discussion List lt;mercedes@okiebenz.comgt;

Sent: Fri, March 4, 2011 5:32:36 PM

Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix



What about finding someone with a 603rodbender and offering to purchase their 

#22 head?  This is what I did on eBay for my SDL.  Came with injectors and 

chambers.



Luther   KB5QHUOak Park, IL

'87 300SDL (312,xxx mi)

'91 Dodge Ram 150 (290,xxx mi)





On 3/4/2011 10:17 AM, Rolf wrote:

gt; Yes, remember that new #22 head is really going to cost upwards of $4k 
when you 

gt;throw in valves etc.

gt; 

gt; Reman #17 or better is the way to go. Personally, just start with the 

gt;headgasket and have the head inspected and work from there. While the head 
is 

gt;off you can hand lap the valves as well if everything checks out OK.

gt; 

gt; I compared the 606 to the 603 hg last night, the 606 def seems to be of 

gt;different material. The Finns say its copper but without one in hand

gt; 

gt; -Rolf.

gt; 

gt; On 03/04/2011 10:24 AM, Max Dillon wrote:

gt;gt; Yes, that is a consideration.  I've put a lot of time and $ into this 
car and 

gt;I

gt;gt; certainly would be happy to keep driving it for another five or ten 
years.

gt;gt; 

gt;gt; I'd really like to find a used head with #17 or later casting and keep 
the

gt;gt; ~$1500 difference in my pocket.

gt;gt; 

gt;gt;   -Max

gt;gt; 

gt;gt; 

gt;gt; 

gt;gt; 

gt;gt; From: Alex Chamberlainlt;apchamberl...@gmail.comgt;

gt;gt; To: Mercedes Discussion Listlt;mercedes@okiebenz.comgt;

gt;gt; Sent: Fri, March 4, 2011 9:26:55 AM

gt;gt; Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

gt;gt; 

gt;gt; On Fri, Mar 4, 2011 at 6:12 AM, Max 
Dillonlt;meadedil...@bellsouth.netgt;  wrote:

gt;gt;gt; I just received the lab results from the latest engine oil sample: 
Sodium

gt;gt;gt; jumped

gt;gt;gt; from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant 
additives

gt;gt; are

gt;gt;gt; present.  The car does require infrequent topping off of the 
coolant, so it

gt;gt;gt; looks as if pulling the head to replace the head gasket is now the 
plan...

gt;gt;gt; 

gt;gt; Ouch.  If budget permits, and you intend to keep the car indefinitely,

gt;gt; I strongly recommend that, rather than a used one, you buy a nice new

gt;gt; #21 head, or whatever is the latest iteration with all the bugs fixed,

gt;gt; and have the peace of mind that you'll never have to do it again.

gt;gt; 

gt;gt; Alex

gt;gt; 

gt;gt; ___

gt;gt; http://www.okiebenz.com

gt;gt; For new and used parts go to www.okiebenz.com

gt;gt; To search list archives http://www.okiebenz.com/archive/

gt;gt; 

gt;gt; To Unsubscribe or change delivery options go to:

gt;gt; http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com

gt;gt; ___

gt;gt; http://www.okiebenz.com

gt;gt; For new and used parts go to www.okiebenz.com

gt;gt; To search list archives http://www.okiebenz.com/archive/

gt;gt; 

gt;gt; To Unsubscribe or change delivery options go to:

gt;gt; http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com

gt; 

gt; 

gt; ___

gt; http://www.okiebenz.com

gt; For new and used parts go to www.okiebenz.com

gt; To search list archives http://www.okiebenz.com/archive/

gt; 

gt; To Unsubscribe or change delivery options go to:

gt; http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com



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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-07 Thread Kaleb C. Striplin

ohhh I see.

On 3/7/2011 3:07 AM, Max Dillon wrote:

It is a lifter, starved of oil due to failed head gasket.

  Very respectfully,
/s/
Max Dillon
'87 300TD 334k miles
'95 E300 280k miles
'73 Balboa 20
Charleston SC





From: Kaleb C. Striplinka...@striplin.net
To: Mercedes Discussion Listmercedes@okiebenz.com
Sent: Sat, March 5, 2011 9:53:58 AM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

I have had cars with that sound, so the fins are saying that a bad
head gasket can cause that?  I always just thought it was a lifter.

On 3/4/2011 6:42 AM, Max Dillon wrote:

Alex, have you watched the videos from the link that Rolf posted?  The first
has
noise exactly like my car.


https://picasaweb.google.com/olefejer/W124300TurboDieselUdskiftToppKning#


-Max




From: Alex Chamberlainapchamberl...@gmail.com
To: Mercedes Discussion Listmercedes@okiebenz.com
Sent: Thu, March 3, 2011 2:15:49 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Thu, Mar 3, 2011 at 10:42 AM, Max Dillonmeadedil...@bellsouth.net   wrote:

My '87 300TD has a valve tick that I want to fix.

Max, is there any way you can post an audio file to the list?

My 603 car has occasionally made clicky noises that seem to be coming
from the vicinity of the valve cover, and I always wonder if they
qualify as valve tick (of course they never happen when my indy or
anyone else is around to hear).  It would be nice to hear someone
else's engine for corroboration.

Alex

___
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--
Kaleb C. Striplin/Claremore, OK
 99 E430, 99 E320, 95 E300, 94 S500, 92 500SEL, 92 300SD,
 92 300E 4Matic, 91 350SDL, 91 300D, 89 560SEL, 87 300SDL x2,
 85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D,
http://www.okiebenz.com



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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-05 Thread Kaleb C. Striplin

you can send it

On 3/3/2011 1:38 PM, Max Dillon wrote:

Alex,

I have the technology to record an MP3, I guess it would be up to Kaleb to
approve it after I send it?

Rolf's reply has before and after video, have you listened to that?

When my tick was quiet, no one but I could hear it.  I need to get a mechanic's
stethoscope from Harbor Freight.

-Max




From: Alex Chamberlainapchamberl...@gmail.com
To: Mercedes Discussion Listmercedes@okiebenz.com
Sent: Thu, March 3, 2011 2:15:49 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Thu, Mar 3, 2011 at 10:42 AM, Max Dillonmeadedil...@bellsouth.net  wrote:

My '87 300TD has a valve tick that I want to fix.

Max, is there any way you can post an audio file to the list?

My 603 car has occasionally made clicky noises that seem to be coming
from the vicinity of the valve cover, and I always wonder if they
qualify as valve tick (of course they never happen when my indy or
anyone else is around to hear).  It would be nice to hear someone
else's engine for corroboration.

Alex

___
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--
Kaleb C. Striplin/Claremore, OK
 99 E430, 99 E320, 95 E300, 94 S500, 92 500SEL, 92 300SD,
 92 300E 4Matic, 91 350SDL, 91 300D, 89 560SEL, 87 300SDL x2,
 85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D,
http://www.okiebenz.com



-
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Checked by AVG - www.avg.com
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___
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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-05 Thread Kaleb C. Striplin
I have had cars with that sound, so the fins are saying that a bad 
head gasket can cause that?  I always just thought it was a lifter.


On 3/4/2011 6:42 AM, Max Dillon wrote:

Alex, have you watched the videos from the link that Rolf posted?  The first has
noise exactly like my car.


https://picasaweb.google.com/olefejer/W124300TurboDieselUdskiftToppKning#


-Max




From: Alex Chamberlainapchamberl...@gmail.com
To: Mercedes Discussion Listmercedes@okiebenz.com
Sent: Thu, March 3, 2011 2:15:49 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Thu, Mar 3, 2011 at 10:42 AM, Max Dillonmeadedil...@bellsouth.net  wrote:

My '87 300TD has a valve tick that I want to fix.

Max, is there any way you can post an audio file to the list?

My 603 car has occasionally made clicky noises that seem to be coming
from the vicinity of the valve cover, and I always wonder if they
qualify as valve tick (of course they never happen when my indy or
anyone else is around to hear).  It would be nice to hear someone
else's engine for corroboration.

Alex

___
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No virus found in this message.
Checked by AVG - www.avg.com
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--
Kaleb C. Striplin/Claremore, OK
 99 E430, 99 E320, 95 E300, 94 S500, 92 500SEL, 92 300SD,
 92 300E 4Matic, 91 350SDL, 91 300D, 89 560SEL, 87 300SDL x2,
 85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D,
http://www.okiebenz.com



-
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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Max Dillon
Good point!

-Max

 




From: Rich Thomas richthomas79td...@constructivity.net
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thu, March 3, 2011 3:19:49 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

Just use a 1 heater hose (or some similar size) long enough to go to 
the spot and your ear.

--R

On 3/3/2011 2:38 PM, Max Dillon wrote:
 When my tick was quiet, no one but I could hear it.  I need to get a 
mechanic's
 stethoscope from Harbor Freight.

 -Max


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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Max Dillon
Peter - great idea - yes the o-rings on the oil filter tube are recent, however 
you remind me that the tube in this car has some gouges/damage in the top half, 
so maybe I need to add replace oil filter tube to the list of things to try 
before pulling the head.  The noise has come and gone with the same tube in 
place, so I don't think this all of the problem but it might be contributing?  
I 
wonder if the tube from my '95 could be swapped in?  EPC knows all...

I bought the car on Ebay and it had no service records, so I've no idea if the 
head gasket has ever been touched.  I've never had a compression check done, 
and 
I'm not inclined to pay for one just for this problem.

Yes, I'm aware of the hydro-lock risk.

-Max




From: Peter Frederick psf...@earthlink.net
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thu, March 3, 2011 6:34:51 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

First, do you have good o-rings on the center bolt?  If not, chances are you 
will have much less noise after you replace them.

However, a new head gasket (and new head bolts) isn't a bad idea if you don't 
know when the last one was done -- they DO leak, and a low compression injector 
knock sounds a lot like a bad tappet...

A compression test is the cheap and cheerful way to decided -- if you have a 
few 
low but not bad cylinders, especially if they are adjacent, suspect a bad 
gasket.

Note that a failure at the cross passage in front of #1 will cause excessive 
oil 
consumption and the scary possibliity of oil hydrolocking the cylinder, with 
attendant thrashed rods and crank.

Peter

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Max Dillon
EPC says same oil return tube for '95 E300, so I'll try swapping that to see if 
it has any affect.

 -Max





From: Peter Frederick psf...@earthlink.net
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thu, March 3, 2011 6:34:51 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

First, do you have good o-rings on the center bolt?  If not, chances are you 
will have much less noise after you replace them.

However, a new head gasket (and new head bolts) isn't a bad idea if you don't 
know when the last one was done -- they DO leak, and a low compression injector 
knock sounds a lot like a bad tappet...

A compression test is the cheap and cheerful way to decided -- if you have a 
few 
low but not bad cylinders, especially if they are adjacent, suspect a bad 
gasket.

Note that a failure at the cross passage in front of #1 will cause excessive 
oil 
consumption and the scary possibliity of oil hydrolocking the cylinder, with 
attendant thrashed rods and crank.

Peter

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Max Dillon
Alex, have you watched the videos from the link that Rolf posted?  The first 
has 
noise exactly like my car.


https://picasaweb.google.com/olefejer/W124300TurboDieselUdskiftToppKning#
 

-Max




From: Alex Chamberlain apchamberl...@gmail.com
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thu, March 3, 2011 2:15:49 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Thu, Mar 3, 2011 at 10:42 AM, Max Dillon meadedil...@bellsouth.net wrote:
 My '87 300TD has a valve tick that I want to fix.

Max, is there any way you can post an audio file to the list?

My 603 car has occasionally made clicky noises that seem to be coming
from the vicinity of the valve cover, and I always wonder if they
qualify as valve tick (of course they never happen when my indy or
anyone else is around to hear).  It would be nice to hear someone
else's engine for corroboration.

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Max Dillon
I just received the lab results from the latest engine oil sample: Sodium 
jumped 
from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant additives are 
present.  The car does require infrequent topping off of the coolant, so it 
looks as if pulling the head to replace the head gasket is now the plan...

-Max






From: Rolf r...@winmutt.com
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thu, March 3, 2011 2:02:18 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

I lay good money on the head gasket. I and others have (had) the same 
problem.

Check the video here : 
http://superturbodiesel.com/std/w124-300d-turbo-om603-ticking-noise-under-valve-t-2299.html


The general recommendation from the FInns is to go with the 606 
headgasket as a replacement, it will need some modification for the 603 
(drill two holes).

-Rolf

On 03/03/2011 01:42 PM, Max Dillon wrote:
 Dieselvolk,

 My '87 300TD has a valve tick that I want to fix.  I'd appreciate thoughts and
 input on what the problem is and how to fix it.

 History:  I've only used Mobil 1 oil since purchasing the car about 50k miles
 ago, when it had about 284k miles  It now has 334k miles.  About 3 years ago
 (~20k miles ago) the tick developed after a 450 mile travel day, during which
 the car ran very hot but did not overheat, due to a long stop-n-go traffic jam
 on the freeway.  Car had increased oil consumption during the trip (used 
 about 
1
 qt in 500 miles, normally only uses 1 qt per 2000 miles), and the noise began
 the next morning upon first start.

 After fussing over the noise for a few days but not really doing anything 
other
 than add oil and determine that the noise originates from either the #2 or #3
 cylinder valves in the head, the noise largely went away on its own.

 After that episode, the noise would occasionally come back if the car was
 exposed to cold weather (i.e. around freezing or lower), but once it was 
driven
 the noise would reduce to the point that I really had to listen hard, 
generally
 with the hood up, to see if it was still ticking.

 I tried testing the lifters (hydraulic valve clearance compensating elements) 
in
 accordance with the book, and they passed, but that was at a time when the
 lifter tick noise was reduced.

 The current engine oil is now 10k miles old.  It is Mobil 1 5w-40, and the 5k
 oil analysis showed only 0.4% soot.  I sent in the 10k sample last week, 
should
 have results shortly.  All previous oil samples were negative for glycol
 (coolant) and wear metals are pretty normal in my opinion.

 This past January the noise came back with a vengeance after I drove the car 
to
 Baltimore, and then car sat in a freezing parking lot for a couple of weeks.  
I
 drove the car home, and since then I've only driven it a few times, but the
 noise is almost constant.  Now it will sometimes be reduced when the engine is
 cold, but once the car warms up it comes right back.

 So here's my plan.

 1) Warm up the engine and then pull the valve cover and test the lifters again
 using the book method.  If any fail the test, replace them.  Inspect the
 camshaft lobes for wear.

 2) Change the oil.

 3) Replace the lifters for #2 and #3 on principle (they're noisy).

 4) Pull the head and replace the head gasket, assuming a failure at the oil
 passage between #1 cylinder and timing chain case, allowing oil to flow into 
the
 timing chain area and back the sump, which reduces the oil pressure to the 
head
 and causes the noise.  I like this option least, because I fear finding cracks
 in the (number 14) head and I'm worried that if I put a cracked head back on,
 the cracks will worsen and I'll start burning coolant or mixing oil and
 coolant.  Right now the upper radiator hose has normal pressure after resting
 overnight, and the engine oil analysis looks good, so I don't think I have
 problems with cracks in the head right now.

 Thanks for reading through all this!

 Very respectfully,
 /s/
 Max Dillon
 '87 300TD 334k miles
 '95 E300 280k miles
 '73 Balboa 20
 Charleston SC
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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Alex Chamberlain
On Fri, Mar 4, 2011 at 4:42 AM, Max Dillon meadedil...@bellsouth.net wrote:
 Alex, have you watched the videos from the link that Rolf posted?  The first 
 has
 noise exactly like my car.

 https://picasaweb.google.com/olefejer/W124300TurboDieselUdskiftToppKning#


Thanks Max.  In that video, are you referring to the regular ticking
at roughly 10 Hz you can hear on top of the regular diesel klatta?

Mine does that now and then when started cold, but it goes away in a
couple of minutes at most.  (I'm using Delo 400 15W40 year-round.)  If
that's the valves, am I right in assuming I'm seeing (hearing) regular
behavior as the hydraulic lifters take a little time to pressurize?

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Alex Chamberlain
On Fri, Mar 4, 2011 at 6:12 AM, Max Dillon meadedil...@bellsouth.net wrote:
 I just received the lab results from the latest engine oil sample: Sodium 
 jumped
 from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant additives 
 are
 present.  The car does require infrequent topping off of the coolant, so it
 looks as if pulling the head to replace the head gasket is now the plan...


Ouch.  If budget permits, and you intend to keep the car indefinitely,
I strongly recommend that, rather than a used one, you buy a nice new
#21 head, or whatever is the latest iteration with all the bugs fixed,
and have the peace of mind that you'll never have to do it again.

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Mitch Haley

Max Dillon wrote:
I just received the lab results from the latest engine oil sample: Sodium jumped 
from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant additives are 
present.  The car does require infrequent topping off of the coolant, so it 
looks as if pulling the head to replace the head gasket is now the plan...


Depth gauge the pistons while you're in there. If the hydrolock theory explains 
the rodbender 3.5s, then there's no reason to think the 3.0s should be immune, 
just less likely to have leaky gaskets because the oil/coolant passages are 
farther from the cylinder bores.


Mitch.

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Max Dillon
Alex,

Yes, compare the before and after videos (first and last).

You may want to try using M1 oil for the next oil change to see if that will 
help; Marshall used to say that the noisy lifters would often be quieted by 
using M1, but it could take thousands of miles to do the job, and switching 
back 
to dino oil would immediately bring the noise back.

-Max



From: Alex Chamberlain apchamberl...@gmail.com
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Fri, March 4, 2011 9:22:07 AM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Fri, Mar 4, 2011 at 4:42 AM, Max Dillon meadedil...@bellsouth.net wrote:
 Alex, have you watched the videos from the link that Rolf posted?  The first 
has
 noise exactly like my car.

 https://picasaweb.google.com/olefejer/W124300TurboDieselUdskiftToppKning#


Thanks Max.  In that video, are you referring to the regular ticking
at roughly 10 Hz you can hear on top of the regular diesel klatta?

Mine does that now and then when started cold, but it goes away in a
couple of minutes at most.  (I'm using Delo 400 15W40 year-round.)  If
that's the valves, am I right in assuming I'm seeing (hearing) regular
behavior as the hydraulic lifters take a little time to pressurize?

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Max Dillon
Yes, that is a consideration.  I've put a lot of time and $ into this car and I 
certainly would be happy to keep driving it for another five or ten years.

I'd really like to find a used head with #17 or later casting and keep the 
~$1500 difference in my pocket.

 -Max




From: Alex Chamberlain apchamberl...@gmail.com
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Fri, March 4, 2011 9:26:55 AM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Fri, Mar 4, 2011 at 6:12 AM, Max Dillon meadedil...@bellsouth.net wrote:
 I just received the lab results from the latest engine oil sample: Sodium 
jumped
 from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant additives 
are
 present.  The car does require infrequent topping off of the coolant, so it
 looks as if pulling the head to replace the head gasket is now the plan...


Ouch.  If budget permits, and you intend to keep the car indefinitely,
I strongly recommend that, rather than a used one, you buy a nice new
#21 head, or whatever is the latest iteration with all the bugs fixed,
and have the peace of mind that you'll never have to do it again.

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Max Dillon
Good idea - anything else I should do while I'm there?

 -Max



From: Mitch Haley m...@voyager.net
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Fri, March 4, 2011 9:35:29 AM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

Max Dillon wrote:
 I just received the lab results from the latest engine oil sample: Sodium 
jumped from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant 
additives are present.  The car does require infrequent topping off of the 
coolant, so it looks as if pulling the head to replace the head gasket is now 
the plan...

Depth gauge the pistons while you're in there. If the hydrolock theory explains 
the rodbender 3.5s, then there's no reason to think the 3.0s should be immune, 
just less likely to have leaky gaskets because the oil/coolant passages are 
farther from the cylinder bores.

Mitch.

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Dieselhead

If you do that, I call dibs on your old head.

If the existing head is not cracked, why replace it?  There are many 
14 heads that run hundreds of thousands of miles.



Yes, that is a consideration.  I've put a lot of time and $ into 
this car and I

certainly would be happy to keep driving it for another five or ten years.

I'd really like to find a used head with #17 or later casting and keep the
~$1500 difference in my pocket.

 -Max




From: Alex Chamberlain apchamberl...@gmail.com
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Fri, March 4, 2011 9:26:55 AM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Fri, Mar 4, 2011 at 6:12 AM, Max Dillon meadedil...@bellsouth.net wrote:

 I just received the lab results from the latest engine oil sample: Sodium
jumped
 from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant additives

are

 present.  The car does require infrequent topping off of the coolant, so it
 looks as if pulling the head to replace the head gasket is now the plan...



Ouch.  If budget permits, and you intend to keep the car indefinitely,
I strongly recommend that, rather than a used one, you buy a nice new
#21 head, or whatever is the latest iteration with all the bugs fixed,
and have the peace of mind that you'll never have to do it again.

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Rolf
Yes, remember that new #22 head is really going to cost upwards of $4k 
when you throw in valves etc.


Reman #17 or better is the way to go. Personally, just start with the 
headgasket and have the head inspected and work from there. While the 
head is off you can hand lap the valves as well if everything checks out OK.


I compared the 606 to the 603 hg last night, the 606 def seems to be of 
different material. The Finns say its copper but without one in hand


-Rolf.

On 03/04/2011 10:24 AM, Max Dillon wrote:

Yes, that is a consideration.  I've put a lot of time and $ into this car and I
certainly would be happy to keep driving it for another five or ten years.

I'd really like to find a used head with #17 or later casting and keep the
~$1500 difference in my pocket.

  -Max




From: Alex Chamberlainapchamberl...@gmail.com
To: Mercedes Discussion Listmercedes@okiebenz.com
Sent: Fri, March 4, 2011 9:26:55 AM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Fri, Mar 4, 2011 at 6:12 AM, Max Dillonmeadedil...@bellsouth.net  wrote:

I just received the lab results from the latest engine oil sample: Sodium
jumped
from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant additives

are

present.  The car does require infrequent topping off of the coolant, so it
looks as if pulling the head to replace the head gasket is now the plan...


Ouch.  If budget permits, and you intend to keep the car indefinitely,
I strongly recommend that, rather than a used one, you buy a nice new
#21 head, or whatever is the latest iteration with all the bugs fixed,
and have the peace of mind that you'll never have to do it again.

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Mitch Haley
Perhaps a 606 head gasket and careful application of Johnny Berryman's favorite 
gasket lube?


http://shop.advanceautoparts.com/webapp/wcs/stores/servlet/product_Hylomar174;-Universal-Blue-Racing-Formula-Gasket-Dressing--Flange-Sealant-Permatex_7740008-P_N2132_T|GRP2132

Mitch.

Rolf wrote:

I compared the 606 to the 603 hg last night, the 606 def seems to be of 
different material. The Finns say its copper but without one in 
hand


-Rolf.




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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Craig
On Fri, 04 Mar 2011 11:17:58 -0500 Rolf r...@winmutt.com wrote:

 I compared the 606 to the 603 hg last night, the 606 def seems to be of 
 different material. The Finns say its copper but without one in
 hand

hg?

def?

copper?

Please explain


Craig

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Max Dillon
I think hg = head gasket, def = definitely.

I believe I can't order any hg until I pull the head and determine whether or 
not it gets milled, as there are different thicknesses of hg, no?

 -Max




From: Craig diese...@pisquared.net
To: mercedes@okiebenz.com
Sent: Fri, March 4, 2011 12:37:48 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Fri, 04 Mar 2011 11:17:58 -0500 Rolf r...@winmutt.com wrote:

 I compared the 606 to the 603 hg last night, the 606 def seems to be of 
 different material. The Finns say its copper but without one in
 hand

hg?

def?

copper?

Please explain


Craig

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Benz Hogs
What about finding someone with a 603rodbender and offering to purchase 
their #22 head?  This is what I did on eBay for my SDL.  Came with 
injectors and chambers.


 Luther   KB5QHUOak Park, IL
'87 300SDL (312,xxx mi)
'91 Dodge Ram 150 (290,xxx mi)


On 3/4/2011 10:17 AM, Rolf wrote:
Yes, remember that new #22 head is really going to cost upwards of $4k 
when you throw in valves etc.


Reman #17 or better is the way to go. Personally, just start with the 
headgasket and have the head inspected and work from there. While the 
head is off you can hand lap the valves as well if everything checks 
out OK.


I compared the 606 to the 603 hg last night, the 606 def seems to be 
of different material. The Finns say its copper but without one in 
hand


-Rolf.

On 03/04/2011 10:24 AM, Max Dillon wrote:
Yes, that is a consideration.  I've put a lot of time and $ into this 
car and I
certainly would be happy to keep driving it for another five or ten 
years.


I'd really like to find a used head with #17 or later casting and 
keep the

~$1500 difference in my pocket.

  -Max




From: Alex Chamberlainapchamberl...@gmail.com
To: Mercedes Discussion Listmercedes@okiebenz.com
Sent: Fri, March 4, 2011 9:26:55 AM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Fri, Mar 4, 2011 at 6:12 AM, Max 
Dillonmeadedil...@bellsouth.net  wrote:
I just received the lab results from the latest engine oil sample: 
Sodium

jumped
from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant 
additives

are
present.  The car does require infrequent topping off of the 
coolant, so it
looks as if pulling the head to replace the head gasket is now the 
plan...



Ouch.  If budget permits, and you intend to keep the car indefinitely,
I strongly recommend that, rather than a used one, you buy a nice new
#21 head, or whatever is the latest iteration with all the bugs fixed,
and have the peace of mind that you'll never have to do it again.

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Mitch Haley

Benz Hogs wrote:
What about finding someone with a 603rodbender and offering to purchase 
their #22 head?  This is what I did on eBay for my SDL.  Came with 
injectors and chambers.


It would be expensive if the proper prechambers were not included.
Did you need to change injection lines too?

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Benz Hogs
Expensive w/o the prechambers, you are correct, but mine included 
chambers and injectors.  The angle difference was not enough that I 
needed to change the injector lines, they remain the original '87 lines 
from the 14 head.


 Luther   KB5QHUOak Park, IL
'87 300SDL (312,xxx mi)
'91 Dodge Ram 150 (290,xxx mi)


On 3/4/2011 6:26 PM, Mitch Haley wrote:

Benz Hogs wrote:
What about finding someone with a 603rodbender and offering to 
purchase their #22 head?  This is what I did on eBay for my SDL.  
Came with injectors and chambers.


It would be expensive if the proper prechambers were not included.
Did you need to change injection lines too?

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-04 Thread Rolf

That was a replacement head already.

-Rolf

On 3/4/2011 5:32 PM, Benz Hogs wrote:
What about finding someone with a 603rodbender and offering to 
purchase their #22 head?  This is what I did on eBay for my SDL.  Came 
with injectors and chambers.


 Luther   KB5QHUOak Park, IL
'87 300SDL (312,xxx mi)
'91 Dodge Ram 150 (290,xxx mi)


On 3/4/2011 10:17 AM, Rolf wrote:
Yes, remember that new #22 head is really going to cost upwards of 
$4k when you throw in valves etc.


Reman #17 or better is the way to go. Personally, just start with the 
headgasket and have the head inspected and work from there. While the 
head is off you can hand lap the valves as well if everything checks 
out OK.


I compared the 606 to the 603 hg last night, the 606 def seems to be 
of different material. The Finns say its copper but without one in 
hand


-Rolf.

On 03/04/2011 10:24 AM, Max Dillon wrote:
Yes, that is a consideration.  I've put a lot of time and $ into 
this car and I
certainly would be happy to keep driving it for another five or ten 
years.


I'd really like to find a used head with #17 or later casting and 
keep the

~$1500 difference in my pocket.

  -Max




From: Alex Chamberlainapchamberl...@gmail.com
To: Mercedes Discussion Listmercedes@okiebenz.com
Sent: Fri, March 4, 2011 9:26:55 AM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Fri, Mar 4, 2011 at 6:12 AM, Max 
Dillonmeadedil...@bellsouth.net  wrote:
I just received the lab results from the latest engine oil sample: 
Sodium

jumped
from 5 ppm to 115 ppm, which the lab tech interpreted as Coolant 
additives

are
present.  The car does require infrequent topping off of the 
coolant, so it
looks as if pulling the head to replace the head gasket is now the 
plan...



Ouch.  If budget permits, and you intend to keep the car indefinitely,
I strongly recommend that, rather than a used one, you buy a nice new
#21 head, or whatever is the latest iteration with all the bugs fixed,
and have the peace of mind that you'll never have to do it again.

Alex

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[MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-03 Thread Max Dillon
Dieselvolk,

My '87 300TD has a valve tick that I want to fix.  I'd appreciate thoughts and 
input on what the problem is and how to fix it.

History:  I've only used Mobil 1 oil since purchasing the car about 50k miles 
ago, when it had about 284k miles  It now has 334k miles.  About 3 years ago 
(~20k miles ago) the tick developed after a 450 mile travel day, during which 
the car ran very hot but did not overheat, due to a long stop-n-go traffic jam 
on the freeway.  Car had increased oil consumption during the trip (used about 
1 
qt in 500 miles, normally only uses 1 qt per 2000 miles), and the noise began 
the next morning upon first start.

After fussing over the noise for a few days but not really doing anything other 
than add oil and determine that the noise originates from either the #2 or #3 
cylinder valves in the head, the noise largely went away on its own.

After that episode, the noise would occasionally come back if the car was 
exposed to cold weather (i.e. around freezing or lower), but once it was driven 
the noise would reduce to the point that I really had to listen hard, generally 
with the hood up, to see if it was still ticking.

I tried testing the lifters (hydraulic valve clearance compensating elements) 
in 
accordance with the book, and they passed, but that was at a time when the 
lifter tick noise was reduced.

The current engine oil is now 10k miles old.  It is Mobil 1 5w-40, and the 5k 
oil analysis showed only 0.4% soot.  I sent in the 10k sample last week, should 
have results shortly.  All previous oil samples were negative for glycol 
(coolant) and wear metals are pretty normal in my opinion.

This past January the noise came back with a vengeance after I drove the car to 
Baltimore, and then car sat in a freezing parking lot for a couple of weeks.  I 
drove the car home, and since then I've only driven it a few times, but the 
noise is almost constant.  Now it will sometimes be reduced when the engine is 
cold, but once the car warms up it comes right back.

So here's my plan.

1) Warm up the engine and then pull the valve cover and test the lifters again 
using the book method.  If any fail the test, replace them.  Inspect the 
camshaft lobes for wear.

2) Change the oil.

3) Replace the lifters for #2 and #3 on principle (they're noisy).

4) Pull the head and replace the head gasket, assuming a failure at the oil 
passage between #1 cylinder and timing chain case, allowing oil to flow into 
the 
timing chain area and back the sump, which reduces the oil pressure to the head 
and causes the noise.  I like this option least, because I fear finding cracks 
in the (number 14) head and I'm worried that if I put a cracked head back on, 
the cracks will worsen and I'll start burning coolant or mixing oil and 
coolant.  Right now the upper radiator hose has normal pressure after resting 
overnight, and the engine oil analysis looks good, so I don't think I have 
problems with cracks in the head right now.

Thanks for reading through all this!

Very respectfully,
/s/
Max Dillon
'87 300TD 334k miles
'95 E300 280k miles
'73 Balboa 20
Charleston SC
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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-03 Thread Rolf
I lay good money on the head gasket. I and others have (had) the same 
problem.


Check the video here : 
http://superturbodiesel.com/std/w124-300d-turbo-om603-ticking-noise-under-valve-t-2299.html


The general recommendation from the FInns is to go with the 606 
headgasket as a replacement, it will need some modification for the 603 
(drill two holes).


-Rolf

On 03/03/2011 01:42 PM, Max Dillon wrote:

Dieselvolk,

My '87 300TD has a valve tick that I want to fix.  I'd appreciate thoughts and
input on what the problem is and how to fix it.

History:  I've only used Mobil 1 oil since purchasing the car about 50k miles
ago, when it had about 284k miles  It now has 334k miles.  About 3 years ago
(~20k miles ago) the tick developed after a 450 mile travel day, during which
the car ran very hot but did not overheat, due to a long stop-n-go traffic jam
on the freeway.  Car had increased oil consumption during the trip (used about 1
qt in 500 miles, normally only uses 1 qt per 2000 miles), and the noise began
the next morning upon first start.

After fussing over the noise for a few days but not really doing anything other
than add oil and determine that the noise originates from either the #2 or #3
cylinder valves in the head, the noise largely went away on its own.

After that episode, the noise would occasionally come back if the car was
exposed to cold weather (i.e. around freezing or lower), but once it was driven
the noise would reduce to the point that I really had to listen hard, generally
with the hood up, to see if it was still ticking.

I tried testing the lifters (hydraulic valve clearance compensating elements) in
accordance with the book, and they passed, but that was at a time when the
lifter tick noise was reduced.

The current engine oil is now 10k miles old.  It is Mobil 1 5w-40, and the 5k
oil analysis showed only 0.4% soot.  I sent in the 10k sample last week, should
have results shortly.  All previous oil samples were negative for glycol
(coolant) and wear metals are pretty normal in my opinion.

This past January the noise came back with a vengeance after I drove the car to
Baltimore, and then car sat in a freezing parking lot for a couple of weeks.  I
drove the car home, and since then I've only driven it a few times, but the
noise is almost constant.  Now it will sometimes be reduced when the engine is
cold, but once the car warms up it comes right back.

So here's my plan.

1) Warm up the engine and then pull the valve cover and test the lifters again
using the book method.  If any fail the test, replace them.  Inspect the
camshaft lobes for wear.

2) Change the oil.

3) Replace the lifters for #2 and #3 on principle (they're noisy).

4) Pull the head and replace the head gasket, assuming a failure at the oil
passage between #1 cylinder and timing chain case, allowing oil to flow into the
timing chain area and back the sump, which reduces the oil pressure to the head
and causes the noise.  I like this option least, because I fear finding cracks
in the (number 14) head and I'm worried that if I put a cracked head back on,
the cracks will worsen and I'll start burning coolant or mixing oil and
coolant.  Right now the upper radiator hose has normal pressure after resting
overnight, and the engine oil analysis looks good, so I don't think I have
problems with cracks in the head right now.

Thanks for reading through all this!

Very respectfully,
/s/
Max Dillon
'87 300TD 334k miles
'95 E300 280k miles
'73 Balboa 20
Charleston SC
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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-03 Thread Max Dillon
Rolf,

Did you have noise narrowed down to #2 and #3 cylinder's valve train in the 
head?  Did you replace your gasket? 


-Max

 





From: Rolf r...@winmutt.com
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thu, March 3, 2011 2:02:18 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

I lay good money on the head gasket. I and others have (had) the same 
problem.

Check the video here : 
http://superturbodiesel.com/std/w124-300d-turbo-om603-ticking-noise-under-valve-t-2299.html


The general recommendation from the FInns is to go with the 606 
headgasket as a replacement, it will need some modification for the 603 
(drill two holes).

-Rolf

On 03/03/2011 01:42 PM, Max Dillon wrote:
 Dieselvolk,

 My '87 300TD has a valve tick that I want to fix.  I'd appreciate thoughts and
 input on what the problem is and how to fix it.

 History:  I've only used Mobil 1 oil since purchasing the car about 50k miles
 ago, when it had about 284k miles  It now has 334k miles.  About 3 years ago
 (~20k miles ago) the tick developed after a 450 mile travel day, during which
 the car ran very hot but did not overheat, due to a long stop-n-go traffic jam
 on the freeway.  Car had increased oil consumption during the trip (used 
 about 
1
 qt in 500 miles, normally only uses 1 qt per 2000 miles), and the noise began
 the next morning upon first start.

 After fussing over the noise for a few days but not really doing anything 
other
 than add oil and determine that the noise originates from either the #2 or #3
 cylinder valves in the head, the noise largely went away on its own.

 After that episode, the noise would occasionally come back if the car was
 exposed to cold weather (i.e. around freezing or lower), but once it was 
driven
 the noise would reduce to the point that I really had to listen hard, 
generally
 with the hood up, to see if it was still ticking.

 I tried testing the lifters (hydraulic valve clearance compensating elements) 
in
 accordance with the book, and they passed, but that was at a time when the
 lifter tick noise was reduced.

 The current engine oil is now 10k miles old.  It is Mobil 1 5w-40, and the 5k
 oil analysis showed only 0.4% soot.  I sent in the 10k sample last week, 
should
 have results shortly.  All previous oil samples were negative for glycol
 (coolant) and wear metals are pretty normal in my opinion.

 This past January the noise came back with a vengeance after I drove the car 
to
 Baltimore, and then car sat in a freezing parking lot for a couple of weeks.  
I
 drove the car home, and since then I've only driven it a few times, but the
 noise is almost constant.  Now it will sometimes be reduced when the engine is
 cold, but once the car warms up it comes right back.

 So here's my plan.

 1) Warm up the engine and then pull the valve cover and test the lifters again
 using the book method.  If any fail the test, replace them.  Inspect the
 camshaft lobes for wear.

 2) Change the oil.

 3) Replace the lifters for #2 and #3 on principle (they're noisy).

 4) Pull the head and replace the head gasket, assuming a failure at the oil
 passage between #1 cylinder and timing chain case, allowing oil to flow into 
the
 timing chain area and back the sump, which reduces the oil pressure to the 
head
 and causes the noise.  I like this option least, because I fear finding cracks
 in the (number 14) head and I'm worried that if I put a cracked head back on,
 the cracks will worsen and I'll start burning coolant or mixing oil and
 coolant.  Right now the upper radiator hose has normal pressure after resting
 overnight, and the engine oil analysis looks good, so I don't think I have
 problems with cracks in the head right now.

 Thanks for reading through all this!

 Very respectfully,
 /s/
 Max Dillon
 '87 300TD 334k miles
 '95 E300 280k miles
 '73 Balboa 20
 Charleston SC
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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-03 Thread Alex Chamberlain
On Thu, Mar 3, 2011 at 10:42 AM, Max Dillon meadedil...@bellsouth.net wrote:
 My '87 300TD has a valve tick that I want to fix.

Max, is there any way you can post an audio file to the list?

My 603 car has occasionally made clicky noises that seem to be coming
from the vicinity of the valve cover, and I always wonder if they
qualify as valve tick (of course they never happen when my indy or
anyone else is around to hear).  It would be nice to hear someone
else's engine for corroboration.

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-03 Thread Rolf

Is the list running slow? I responded in an email

On 03/03/2011 02:15 PM, Alex Chamberlain wrote:

On Thu, Mar 3, 2011 at 10:42 AM, Max Dillonmeadedil...@bellsouth.net  wrote:

My '87 300TD has a valve tick that I want to fix.

Max, is there any way you can post an audio file to the list?

My 603 car has occasionally made clicky noises that seem to be coming
from the vicinity of the valve cover, and I always wonder if they
qualify as valve tick (of course they never happen when my indy or
anyone else is around to hear).  It would be nice to hear someone
else's engine for corroboration.

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-03 Thread Max Dillon
Alex,

I have the technology to record an MP3, I guess it would be up to Kaleb to 
approve it after I send it?

Rolf's reply has before and after video, have you listened to that?

When my tick was quiet, no one but I could hear it.  I need to get a mechanic's 
stethoscope from Harbor Freight.

-Max

 


From: Alex Chamberlain apchamberl...@gmail.com
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thu, March 3, 2011 2:15:49 PM
Subject: Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

On Thu, Mar 3, 2011 at 10:42 AM, Max Dillon meadedil...@bellsouth.net wrote:
 My '87 300TD has a valve tick that I want to fix.

Max, is there any way you can post an audio file to the list?

My 603 car has occasionally made clicky noises that seem to be coming
from the vicinity of the valve cover, and I always wonder if they
qualify as valve tick (of course they never happen when my indy or
anyone else is around to hear).  It would be nice to hear someone
else's engine for corroboration.

Alex

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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-03 Thread Rich Thomas
Just use a 1 heater hose (or some similar size) long enough to go to 
the spot and your ear.


--R

On 3/3/2011 2:38 PM, Max Dillon wrote:

When my tick was quiet, no one but I could hear it.  I need to get a mechanic's
stethoscope from Harbor Freight.

-Max



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Re: [MBZ] OM603 Valve Tick Diagnoses and Fix

2011-03-03 Thread Peter Frederick
First, do you have good o-rings on the center bolt?  If not, chances  
are you will have much less noise after you replace them.


However, a new head gasket (and new head bolts) isn't a bad idea if  
you don't know when the last one was done -- they DO leak, and a low  
compression injector knock sounds a lot like a bad tappet...


A compression test is the cheap and cheerful way to decided -- if you  
have a few low but not bad cylinders, especially if they are  
adjacent, suspect a bad gasket.


Note that a failure at the cross passage in front of #1 will cause  
excessive oil consumption and the scary possibliity of oil  
hydrolocking the cylinder, with attendant thrashed rods and crank.


Peter

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