[MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread Peter Merle

Is there any way to tell if an OM603 vacuum pump is about to fail , eg
oil in vacuum lines etc/ noisy ?
Peter

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Re: [MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread Jim Cathey
 Is there any way to tell if an OM603 vacuum pump is about to fail , eg
 oil in vacuum lines etc/ noisy ?

Not really.  If they're noisy then sure, but that's what's so
insidious about these pumps.  No warning sometimes.  If the
cover is loose and leaking then it's time, but that isn't
actually the dangerous failure mechanism.

-- Jim


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Re: [MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread Mitch Haley


Peter Merle wrote:
 
 Is there any way to tell if an OM603 vacuum pump is about to fail , eg
 oil in vacuum lines etc/ noisy ?

Here in USA, if the pump has the old style cover (the old ones are
riveted and the new ones retained by screws if I remember correctly)
and the engine has significant miles on it, we consider the pump, as
expensive as it is, to be a preventive maintenance item, like an oil
change.

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Re: [MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread Tom Hargrave
The dangerous failure mode is when the internal drive roller mechanism fails
and it takes the front surface of the IP timing mechanism with it. The
Manufacturer designed an updated vacuum pump that solves the problem. I
replaced mine at 250,000 miles and the original looked like new. But this is
when you want to replace one, once the damage starts it's too late.

Thanks,
Tom Hargrave
256-656-1924
www.kegkits.com

 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Jim Cathey
Sent: Tuesday, September 04, 2007 7:59 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] Om603 Vacuum pump failure indicators

 Is there any way to tell if an OM603 vacuum pump is about to fail , eg
 oil in vacuum lines etc/ noisy ?

Not really.  If they're noisy then sure, but that's what's so
insidious about these pumps.  No warning sometimes.  If the
cover is loose and leaking then it's time, but that isn't
actually the dangerous failure mechanism.

-- Jim


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Re: [MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread John Robbins
Tom Hargrave wrote:
 The dangerous failure mode is when the internal drive roller mechanism fails
 and it takes the front surface of the IP timing mechanism with it. The
 Manufacturer designed an updated vacuum pump that solves the problem. I
 replaced mine at 250,000 miles and the original looked like new. But this is
 when you want to replace one, once the damage starts it's too late.

And it can also drop ball bearings into the timing chain.  :(

John


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Re: [MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread Jim Cathey
 Here in USA, if the pump has the old style cover (the old ones are
 riveted and the new ones retained by screws if I remember correctly)

The old style has a crimped-on cover.  The new is crimped
_and_ screwed.

-- Jim


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Re: [MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread Robert Rentfro

Jim typed:

crimped_and_ screwed.

That describes me on most days

Bob R.




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Re: [MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread Marshall Booth
Peter Merle wrote:
 Is there any way to tell if an OM603 vacuum pump is about to fail , eg
 oil in vacuum lines etc/ noisy ?
 Peter

There is NO reliable test other than to tear it down and measure 
clearances. In my experience, the early ones lasted 100-150kmi and the 
newer ones are good for 150-250kmi. If it's leaking CHANGE IT, an if the 
vacuum doesn't meet spec CHANGE IT.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread Marshall Booth
Tom Hargrave wrote:
 The dangerous failure mode is when the internal drive roller mechanism fails
 and it takes the front surface of the IP timing mechanism with it. The
 Manufacturer designed an updated vacuum pump that solves the problem. I
 replaced mine at 250,000 miles and the original looked like new. But this is
 when you want to replace one, once the damage starts it's too late.

Bearings into the timing chain are a far more catastrophic and frequent 
occurrence than destruction of the timer. Dropping parts into the sump 
that can ultimately be picked up by the oil pump occurs more often than 
damaged timers. A failed vacuum pump on a 60x engine is to be avoided 
even if it means replacing perfectly good pumps from time to time.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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