Re: [MBZ] Rear Calipers - 91 300D 2.5T

2006-10-20 Thread Peter Frederick
They are dual piston ATE calipers, probably exactly the same as the 
Porsche (and anything else European).


Very easy.

GENTLE use of compressed air works, but I usually just free the stuck 
piston up with the brake pedal (remove that pad only, it will pop 
loose) then use two screwdrivers or two small prybars to lift the 
piston out after pulling off the doubtless roasted dust boot.


Go gently with the vise grips -- they will collapse the line and 
fitting otherwise, and it will be REALLY stuck once it's not round 
anymore.  They are 11mm, by the way, so good luck finding a line 
wrench!


Peter




Re: [MBZ] Rear Calipers - 91 300D 2.5T

2006-10-20 Thread Jim Cathey

is it a big deal rebuilding them or should I go ahead
and replace them?


They rebuild just fine.  I use a grease gun filled with
water to pump out the pucks.  (The threads are the same.)

-- Jim




Re: [MBZ] Rear Calipers - 91 300D 2.5T

2006-10-20 Thread LarryT

Thanks Peter -
I tried an 11mm flare fitting wrench but it was damged before I got to it 
and it looks like it'll be damaged farther getting things loose  I have new 
parts - except for the metal line on the passenger side - Rusty couldn;t get 
it - perhaps it's been discontinued.   I may need to find a generic brake 
line that I can bend to final shape myself.


I will wait until I have all the parts gathered before starting - thanks to 
your comments I will buy repair kits and rebuild the calipers.  There was no 
problem with the brakes - only when I inspected the brakes did I notice one 
piston more extended than the other.


Thanks again for the encouragement -- 


Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
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.
- Original Message - 
From: Peter Frederick [EMAIL PROTECTED]

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thursday, October 19, 2006 9:40 PM
Subject: Re: [MBZ] Rear Calipers - 91 300D 2.5T



They are dual piston ATE calipers, probably exactly the same as the
Porsche (and anything else European).

Very easy.

GENTLE use of compressed air works, but I usually just free the stuck
piston up with the brake pedal (remove that pad only, it will pop
loose) then use two screwdrivers or two small prybars to lift the
piston out after pulling off the doubtless roasted dust boot.

Go gently with the vise grips -- they will collapse the line and
fitting otherwise, and it will be REALLY stuck once it's not round
anymore.  They are 11mm, by the way, so good luck finding a line
wrench!

Peter


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[MBZ] Rear Calipers - 91 300D 2.5T

2006-10-19 Thread LarryT

Howdy -
(This is my second attempt to send this - don't know where in cyber-space
the 1st one went)

I was looking at my rear calipers and it looks like one piston hasn't moved
while the other piston has moved 1/2 its travel which means one piston is
sticking  the caliper probably needs to be rebuilt.I know how to 
rebuild

calipers - just rebuilt my 911 calipers - but have never rebuilt Mercedes
W124 calipers - is it a big deal rebuilding them or should I go ahead
and replace them?

The manual calls for a special tool to remove the pistons - naturally I
don't have one - can I get the pistons out using air or pumping fluid thru
the caliper??

Also - the fittings on the metal brake lines seem to be  corroded and 
naturally a

wrench will not fit them securely.  I'll replace them at the same time that
I fix the calipers  replace the rubber hoses also  - any tricks other than 
vice
grips?  I'll put some PB Blaster on the fittings before hand but it looks 
like I'll end

up destroying the fittings so it's good I;ll be replacing them.

Sorry to ramble -- it sure would be nice to have a lift!

TIA -


Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.