Re: [MBZ] Saving a W140 Rodbender

2006-04-27 Thread Kaleb C. Striplin

A 240D will feel like a 560SEL in comparison.

[EMAIL PROTECTED] wrote:

Recently read a note asking about putting a W123 300D into a 350SDL 
rodbender on another forum  - the short answer given was - yes, it;s an 
easy change.


Has anyone tried this?  Is it an easy change as they said?  Seems like a 
reasonable way to save a W140 that has exhibited its terminal rod problems. 
W123 300Ds are pretty reasonable now a-days and once the engine and 
ancilliary parts were removed the remainder could be parted out/sold, making 
it a zero cost option - depending on cost and proceeds from selling stuff.


Curious - I think there's some W140s out there that have gotten the dreaded 
Need a rebuild comment from their technician and they might want to just 
be rid of it.


BTW, would the donor engine mate to the W140 tranny easily?  Or perhaps the 
donor car needs to provide the engine *and* tranny??


Thx -

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)
A Blood Test for your oil - www.youroil.net
For Test Results http://members.rennlist.com/oil
Weber Carb Stuff http://members.rennlist.com/webercarbs
http://members.rennlist.com/my_911/Index.htm For my Paint Job Info 




___
http://www.striplin.net
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
http://striplin.net/mailman/listinfo/mercedes_striplin.net





--
Kaleb C. Striplin/Claremore, OK
 90 420SEL, 89 560SEL, 87 300SDL, 85 380SE, 85 300D,
 84 190D 2.2, 83 300TD, 81 300TD, 81 240D, 81 240D,
 76 450SEL, 76 240D, 76 300D, 74 240D, 72 250C, 69 250
http://www.striplin.net



Re: [MBZ] Saving a W140 Rodbender

2006-04-27 Thread Peter Frederick
Seems that when the rods bend, the cylinders go oval within a thousand 
miles or less (as expected -- the piston won't fit crooked).


First sign is excessive oil consumption, but sometimes is the noise of 
the piston clanking in the now oval bore.


This isn't a gradual failure.

Peter




[MBZ] Saving a W140 Rodbender

2006-04-26 Thread l02turner
Recently read a note asking about putting a W123 300D into a 350SDL 
rodbender on another forum  - the short answer given was - yes, it;s an 
easy change.


Has anyone tried this?  Is it an easy change as they said?  Seems like a 
reasonable way to save a W140 that has exhibited its terminal rod problems. 
W123 300Ds are pretty reasonable now a-days and once the engine and 
ancilliary parts were removed the remainder could be parted out/sold, making 
it a zero cost option - depending on cost and proceeds from selling stuff.


Curious - I think there's some W140s out there that have gotten the dreaded 
Need a rebuild comment from their technician and they might want to just 
be rid of it.


BTW, would the donor engine mate to the W140 tranny easily?  Or perhaps the 
donor car needs to provide the engine *and* tranny??


Thx -

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)
A Blood Test for your oil - www.youroil.net
For Test Results http://members.rennlist.com/oil
Weber Carb Stuff http://members.rennlist.com/webercarbs
http://members.rennlist.com/my_911/Index.htm For my Paint Job Info 






Re: [MBZ] Saving a W140 Rodbender

2006-04-26 Thread Peter Frederick
Nice thing about Benz, all the engines sit on the same mounts and all 
the trannies bolt up to the same pattern, as far as I know (just like 
Chevy, unlike Ford).


However, a rebuild on the original 350 is only about $5000 if you do it 
yourself, and in fact may be somewhat less depending on the exact 
engine.  Biggest cost is the new pistons and rods, neither cheap ($2500 
for pistons a few years back).


Once done, the engine is as good as the 3.0L 603 the only problem being 
understrength rods.  Not all engines go -- I've personally seen  one 
with 350,000 miles on the original engine.


Peter




Re: [MBZ] Saving a W140 Rodbender

2006-04-26 Thread Marshall Booth

[EMAIL PROTECTED] wrote:
Recently read a note asking about putting a W123 300D into a 350SDL 
rodbender on another forum  - the short answer given was - yes, it;s an 
easy change.


Has anyone tried this?  Is it an easy change as they said?  Seems like a 
reasonable way to save a W140 that has exhibited its terminal rod problems. 
W123 300Ds are pretty reasonable now a-days and once the engine and 
ancilliary parts were removed the remainder could be parted out/sold, making 
it a zero cost option - depending on cost and proceeds from selling stuff.


Curious - I think there's some W140s out there that have gotten the dreaded 
Need a rebuild comment from their technician and they might want to just 
be rid of it.


BTW, would the donor engine mate to the W140 tranny easily?  Or perhaps the 
donor car needs to provide the engine *and* tranny??


NO, it's NOT easy. The OM617.95 engine CAN be put into a W140 but it 
will require a lot of modifications and re-engineering. Then there's the 
question of the AC system (not an easy modification either). I think 
you'd need the older transmission too. I don't think the version from 
the W140 will bolt up to a 617 (the 60x engine is tipped about 15 
degrees while the 617 is straight up). The engine 617 delivers much less 
power and torque than the 603 engine and the fuel economy is 15-20% 
worse too. Not a good match, but it CAN be done if you have a lot of 
skill and time.


Want a good W140 diesel? About half of them have Mercedes rebuilt 
engines in them and those engines are JUST FINE. Most of THOSE owner 
aren't eager to sell because they are VERY nice cars (until the 
electronics or the original engine fails).


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] Saving a W140 Rodbender

2006-04-26 Thread Dave M.
Larry,

Short answer - the note on the other forum was wrong. With a bent-rod
3.5L engine, you have basically 2 viable options:

1) Replace the engine with a factory 3.5L crate motor (long or short block)

2) Replace the engine with a 3.0L from a 1986/87 300D/TD/SDL.


If the 3.5L engine still has round cylinders and no oil consumption,
you have a third option... replace the rods BEFORE they bend. Kinda
spendy ($1200+ in parts, plus labor) but far cheaper than a new motor.

Putting a 617 into a W140 is just silly, IMO.


:)

-dm

 --
 Date: Wed, 26 Apr 2006 11:52:43 -0400
 From: [EMAIL PROTECTED]
 Subject: [MBZ] Saving a W140 Rodbender


 Recently read a note asking about putting a W123 300D into a 350SDL
 rodbender on another forum  - the short answer given was - yes, it;s an
 easy change.

 Has anyone tried this?  Is it an easy change as they said?  Seems like a
 reasonable way to save a W140 that has exhibited its terminal rod problems.
 W123 300Ds are pretty reasonable now a-days and once the engine and
 ancilliary parts were removed the remainder could be parted out/sold, making
 it a zero cost option - depending on cost and proceeds from selling stuff.

 Curious - I think there's some W140s out there that have gotten the dreaded
 Need a rebuild comment from their technician and they might want to just
 be rid of it.

 BTW, would the donor engine mate to the W140 tranny easily?  Or perhaps the
 donor car needs to provide the engine *and* tranny??

 Thx -

 Sincerely,
 Larry T ('74 911, '67 MGB, 91 300D Turbo)



Re: [MBZ] Saving a W140 Rodbender

2006-04-26 Thread l02turner

Hi Marshall,
Thanks for the in-depth answer - as well as the others who responded - it's 
threads like these that save us money when opportunities raise their ugly 
heads!


Marshall wrote:I know of less than a dozen and 5 of them failed VERY 
shortly after rebuild 


This info may not be available to you,  but I'm wondering what failed? 
Did they start burning oil? leaking oil?  Rod thru the block?  Engine knock? 
But if you were not seeing them 1st hand you may not have been exposed to 
that info --


Just curious -

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)
A Blood Test for your oil - www.youroil.net
For Test Results http://members.rennlist.com/oil
Weber Carb Stuff http://members.rennlist.com/webercarbs
http://members.rennlist.com/my_911/Index.htm For my Paint Job Info
- Original Message - 
From: Marshall Booth [EMAIL PROTECTED]

To: Mercedes Discussion List [EMAIL PROTECTED]
Sent: Wednesday, April 26, 2006 2:14 PM
Subject: Re: [MBZ] Saving a W140 Rodbender



Peter Frederick wrote:

Nice thing about Benz, all the engines sit on the same mounts and all
the trannies bolt up to the same pattern, as far as I know (just like
Chevy, unlike Ford).


I THINK the cocked engine in the OM60x is a problem - maybe not.


However, a rebuild on the original 350 is only about $5000 if you do it
yourself, and in fact may be somewhat less depending on the exact
engine.  Biggest cost is the new pistons and rods, neither cheap ($2500
for pistons a few years back).

Once done, the engine is as good as the 3.0L 603 the only problem being
understrength rods.  Not all engines go -- I've personally seen  one
with 350,000 miles on the original engine.


The replacement rods are NOT understrength. That's ONE reason why you
must replace ALL of them (the new ones weigh more). Reboring and
sleeving the engine is not for the faint of heart - Mercedes said it
mustn't be done in the engine manual, but they have been doing it in
their rebuilds starting when the bores were found to be wearing into an
elliptical profile in the mid '90s. Very few of the independently
rebuilt OM603.97 engines that I've heard of have lasted even 20kmi.
Maybe I only heard about the bad ones. I know of less than a dozen and 5
of them failed VERY shortly after rebuild - one was rebuilt at a
dealership, two by respected engine rebuilders and the others by
allegedly rather skilled mechanics with LOTS of experience rebuilding
gas engines.

Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84
190D 2.2 229Kmi (retired)

___
http://www.striplin.net
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
http://striplin.net/mailman/listinfo/mercedes_striplin.net







Re: [MBZ] Saving a W140 Rodbender

2006-04-26 Thread l02turner
Thanks again to the replies - there certainly seems to be some differences 
of opinions - but the people on this forum seems to be in agreement.


Dave M wrote:replace the rods BEFORE they bend.

This option seems to be the best of all worlds - next question -- how do you 
determone if the rods have/have not started bending without pulling the head 
and check the cylinders for ovality and perhaps the oil pan to check the con 
rods?  Which sounds like you'd be pretty far along to completely 
disassembling the engine for a rebuild.


Would oil consumption be the symptom to indicate the rods have not bent?  Or 
is this something where you buy the car with the thought of fixing whatever 
you find?


I guess this kind of scenario needs to get into the negotiations when a car 
is found - certainly would seem to be a tricky situation --


TIA -

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)
A Blood Test for your oil - www.youroil.net
For Test Results http://members.rennlist.com/oil
Weber Carb Stuff http://members.rennlist.com/webercarbs
http://members.rennlist.com/my_911/Index.htm For my Paint Job Info
- Original Message - 
From: Dave M. [EMAIL PROTECTED]

To: [EMAIL PROTECTED]
Sent: Wednesday, April 26, 2006 2:33 PM
Subject: Re: [MBZ] Saving a W140 Rodbender



Larry,

Short answer - the note on the other forum was wrong. With a bent-rod
3.5L engine, you have basically 2 viable options:

1) Replace the engine with a factory 3.5L crate motor (long or short 
block)


2) Replace the engine with a 3.0L from a 1986/87 300D/TD/SDL.


If the 3.5L engine still has round cylinders and no oil consumption,
you have a third option... replace the rods BEFORE they bend. Kinda
spendy ($1200+ in parts, plus labor) but far cheaper than a new motor.

Putting a 617 into a W140 is just silly, IMO.


:)

-dm


--
Date: Wed, 26 Apr 2006 11:52:43 -0400
From: [EMAIL PROTECTED]
Subject: [MBZ] Saving a W140 Rodbender


Recently read a note asking about putting a W123 300D into a 350SDL
rodbender on another forum  - the short answer given was - yes, it;s an
easy change.

Has anyone tried this?  Is it an easy change as they said?  Seems like a
reasonable way to save a W140 that has exhibited its terminal rod 
problems.

W123 300Ds are pretty reasonable now a-days and once the engine and
ancilliary parts were removed the remainder could be parted out/sold, 
making
it a zero cost option - depending on cost and proceeds from selling 
stuff.


Curious - I think there's some W140s out there that have gotten the 
dreaded
Need a rebuild comment from their technician and they might want to 
just

be rid of it.

BTW, would the donor engine mate to the W140 tranny easily?  Or perhaps 
the

donor car needs to provide the engine *and* tranny??

Thx -

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)


___
http://www.striplin.net
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
http://striplin.net/mailman/listinfo/mercedes_striplin.net







Re: [MBZ] Saving a W140 Rodbender

2006-04-26 Thread Marshall Booth

[EMAIL PROTECTED] wrote:

Hi Marshall,
Thanks for the in-depth answer - as well as the others who responded - it's 
threads like these that save us money when opportunities raise their ugly 
heads!


Marshall wrote:I know of less than a dozen and 5 of them failed VERY 
shortly after rebuild 


This info may not be available to you,  but I'm wondering what failed? 
Did they start burning oil? leaking oil?  Rod thru the block?  Engine knock? 
But if you were not seeing them 1st hand you may not have been exposed to 
that info --


A crank snapped on one, not sure about all of them - several never broke 
in - the rings never seated and oil consumption was high.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] Saving a W140 Rodbender

2006-04-26 Thread Marshall Booth

[EMAIL PROTECTED] wrote:
Thanks again to the replies - there certainly seems to be some differences 
of opinions - but the people on this forum seems to be in agreement.


Dave M wrote:replace the rods BEFORE they bend.

This option seems to be the best of all worlds - next question -- how do you 
determone if the rods have/have not started bending without pulling the head 
and check the cylinders for ovality and perhaps the oil pan to check the con 
rods?  Which sounds like you'd be pretty far along to completely 
disassembling the engine for a rebuild.


Would oil consumption be the symptom to indicate the rods have not bent?  Or 
is this something where you buy the car with the thought of fixing whatever 
you find?


I guess this kind of scenario needs to get into the negotiations when a car 
is found - certainly would seem to be a tricky situation --


One problem with all of the OM603.97 engines is that nobody knows what 
event(s) cause(s) the rods to bend. About all that's sure is that it 
happens MUCH more often (and sooner) in city driven cars than in highway 
driven cars.


Once a rod bends, well before there are ANY symptoms of bent rod(s), the 
engine is in need of a COMPLETE rebuild - including a rebore. Before any 
symptoms appear you MAY be able to get away with just replacing the rods 
IF the cylinder bore hasn't started to change from cylindrical to 
elliptical. But before oil consumption starts to increase there is no 
way to know until you open the engine and measure things. There are 
several cases where (apparently) within moments or days of the rods 
bending (long before there was any change in cylinder bore and before 
there was any increase in oil consumption) a rod simply snapped and went 
through the side of the block! That is NOT the most usual failure mode, 
but it has happened. That's a very rare failure with any Mercedes 
diesel, but it happens (I had a 601 engine put a rod through the side of 
the block).


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] Saving a W140 Rodbender

2006-04-26 Thread Dave M.
It's almost impossible to tell without pulling the head. You need to
measure how high each piston comes out of the block - all 6 should be
equal. It could be done via the prechamber hole with a special factory
tool (normally used to determine TDC location) but in reality, almost
nobody would (or even *could*) do that - just pull the head, inspect
the cylinder walls, and measure the piston protrusion.

Once the oil consumption gets bad enough to really notice, it's WAY
too late. Oil consumption on any 60x engine should (IMO) be about 4000
miles per quart or better. Less than 4k and somthing ain't right,
under 2k/qt start saving for a motor. (This assumes the oil is NOT
going out a bad turbo seal, or into #1 cylinder from the timing chain
cavity due to a failing head gasket.) Nothing to see or do from the
bottom end, so leave the oil pan alone.

If oil consumption is better than 4k/qt, it's a decent bet that the
engine is OK. No guarantees, but pretty good odds. That's when you
hope the previous owner is telling the truth and is 100% positive the
number of miles per quart!

=)

-dm

 --
 Date: Wed, 26 Apr 2006 16:21:00 -0400
 From: [EMAIL PROTECTED]
 Subject: Re: [MBZ] Saving a W140 Rodbender


 Thanks again to the replies - there certainly seems to be some differences
 of opinions - but the people on this forum seems to be in agreement.

 Dave M wrote:replace the rods BEFORE they bend.

 This option seems to be the best of all worlds - next question -- how do you
 determone if the rods have/have not started bending without pulling the head
 and check the cylinders for ovality and perhaps the oil pan to check the con
 rods?  Which sounds like you'd be pretty far along to completely
 disassembling the engine for a rebuild.

 Would oil consumption be the symptom to indicate the rods have not bent?  Or
 is this something where you buy the car with the thought of fixing whatever
 you find?

 I guess this kind of scenario needs to get into the negotiations when a car
 is found - certainly would seem to be a tricky situation --

 TIA -

 Sincerely,
 Larry T



Re: [MBZ] Saving a W140 Rodbender

2006-04-26 Thread dave walton
Is there a way to tell if the engine has been replaced with a Mercedes
rebuild?

Thanks

-Dave Walton
94S350, 99E300

On 4/26/06, Marshall Booth [EMAIL PROTECTED] wrote:

 [EMAIL PROTECTED] wrote:
  Recently read a note asking about putting a W123 300D into a 350SDL
  rodbender on another forum  - the short answer given was - yes, it;s an
  easy change.
 
  Has anyone tried this?  Is it an easy change as they said?  Seems like a
  reasonable way to save a W140 that has exhibited its terminal rod
 problems.
  W123 300Ds are pretty reasonable now a-days and once the engine and
  ancilliary parts were removed the remainder could be parted out/sold,
 making
  it a zero cost option - depending on cost and proceeds from selling
 stuff.
 
  Curious - I think there's some W140s out there that have gotten the
 dreaded
  Need a rebuild comment from their technician and they might want to
 just
  be rid of it.
 
  BTW, would the donor engine mate to the W140 tranny easily?  Or perhaps
 the
  donor car needs to provide the engine *and* tranny??

 NO, it's NOT easy. The OM617.95 engine CAN be put into a W140 but it
 will require a lot of modifications and re-engineering. Then there's the
 question of the AC system (not an easy modification either). I think
 you'd need the older transmission too. I don't think the version from
 the W140 will bolt up to a 617 (the 60x engine is tipped about 15
 degrees while the 617 is straight up). The engine 617 delivers much less
 power and torque than the 603 engine and the fuel economy is 15-20%
 worse too. Not a good match, but it CAN be done if you have a lot of
 skill and time.

 Want a good W140 diesel? About half of them have Mercedes rebuilt
 engines in them and those engines are JUST FINE. Most of THOSE owner
 aren't eager to sell because they are VERY nice cars (until the
 electronics or the original engine fails).

 Marshall
 --
   Marshall Booth (who doesn't respond to unsigned questions)
der Dieseling Doktor [EMAIL PROTECTED]
 '87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84
 190D 2.2 229Kmi (retired)

 ___
 http://www.striplin.net
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://striplin.net/mailman/listinfo/mercedes_striplin.net