Re: [MBZ] compression testing

2011-03-05 Thread Jim Cathey
Anyone have good advice on testing an old 300D 115 normally aspirated 
engine?


Can look at how I did the Albatross:

http://userweb.windwireless.net/~jimc/mb240d.html#6May2006

Am I correct that one must remove the injectors and use those holes 
for the tester?


Glow plug holes are easier.

What happens with the diesel fuel that should then be shooting out all 
over at high pressure when one is testing? How does one stop that?


Knob-start or key-start?  Either way lash the IP's shutoff lever
into the off position.

-- Jim



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Re: [MBZ] compression testing

2011-03-05 Thread Kaleb C. Striplin
I just remember how I do 61x engines thru the glow plug hole.  I 
remove the entire injector line assembly and keep the ports on the 
ip covered with a rag to keep fuel from shooting way up while 
cranking.


On 3/4/2011 3:31 PM, Rolf wrote:
You need a 27mm deepsocket and it has to be really deep, the 
ones at autozoo will not do the trick. Kobalt from lowes did. I 
evenetually bought the hazet proper tool for the job. You ream 
anytime you take the gp out. I like using the injector holes as 
it requires less work IMO. The heat shields can be problematic 
to get out if they are stuck but usually turning over the engine 
will pop them out, watch it as sometimes they have quite the 
velocity.


Engine should be warm and you should give it a full 8 cycles.

I disagree with the statement about the quantity of fuel that 
comes out. It is certainly enough to spray high. Whatever 
happens make sure you dont get subcutaneous injection of diesel 
or you will have to have said appendage removed!


-Rolf

On 03/04/2011 04:01 PM, R A Bennell wrote:

Thanks guys. Good to know.

Anything else you can think of that I need to know? I think I 
bought the spacers, shields, whatever they are called that one 
puts in behind the injectors so would replace them too I guess. 
Any likelyhood that I will have trouble getting the injectors 
out? I seem to recall people talking about carbon etc. Or am I 
confusing that with the glowplugs? When does one use the reamer 
doodad? Does my engine have the removable pre-combustion 
chambers or whatevers behind the injectors (sorry but I am not 
sure that is what they are called). Do I recall someone talking 
about slidehammers to remove? Why would one remove them??


Lots of questions and very little knowledge except for what I 
hear on here as this is my one and only diesel and I do not 
have any local friends who have done this sort of thing.


Randy


On 04/03/2011 12:11 PM, Mitch Haley wrote:

Max Dillon wrote:

Randy,

Very little diesel fuel will dribble out of the injector 
lines when cranking the engine with the fuel rack at the idle 
position.  The injector is required at the end of that fuel 
line to build the pressure up for a quick high pressure spray.


And if you put a mityvac on the shutoff solenoid or hold down 
the stop lever, there should be no fuel dripping.


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--
Kaleb C. Striplin/Claremore, OK
 99 E430, 99 E320, 95 E300, 94 S500, 92 500SEL, 92 300SD,
 92 300E 4Matic, 91 350SDL, 91 300D, 89 560SEL, 87 300SDL x2,
 85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D,
http://www.okiebenz.com



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Version: 10.0.1204 / Virus Database: 1435/3483 - Release Date: 03/05/11


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Re: [MBZ] compression testing

2011-03-05 Thread Kaleb C. Striplin
It depends on the tester and the adapter you are using.  They have 
adapters for either the glow plug or injector holes.  You dont 
want the engine to start so you have to have the fuel shut off by 
holding down the stop leaver while cranking.  You usually use a 
remote start switch for this or have someone crank from inside car 
while you are holding the leaver and checking the readings on the 
guage.


On 3/4/2011 12:00 PM, R A Bennell wrote:
The thread on the tick suggested compression testing and that 
got me to wondering about doing one.


Anyone have good advice on testing an old 300D 115 normally 
aspirated engine?


Am I correct that one must remove the injectors and use those 
holes for the tester?


What happens with the diesel fuel that should then be shooting 
out all over at high pressure when one is testing? How does one 
stop that?


I bought a compression tester a couple of years back but it is 
sitting in the tool box and has yet to be used.


Randy

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-
No virus found in this message.
Checked by AVG - www.avg.com
Version: 10.0.1204 / Virus Database: 1435/3481 - Release Date: 
03/04/11





--
Kaleb C. Striplin/Claremore, OK
 99 E430, 99 E320, 95 E300, 94 S500, 92 500SEL, 92 300SD,
 92 300E 4Matic, 91 350SDL, 91 300D, 89 560SEL, 87 300SDL x2,
 85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D,
http://www.okiebenz.com



-
No virus found in this message.
Checked by AVG - www.avg.com
Version: 10.0.1204 / Virus Database: 1435/3483 - Release Date: 03/05/11


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Re: [MBZ] compression testing

2011-03-04 Thread Craig
On Fri, 04 Mar 2011 15:01:41 -0600 R A Bennell  wrote:

> I think I bought the spacers, shields, whatever they are called that
> one puts in behind the injectors so would replace them too I guess.

It's a good idea.


> Any likelyhood that I will have trouble getting the injectors out?

Usually they are no problem.


> I seem to recall people talking about carbon etc. Or am I confusing that
> with the glowplugs? When does one use the reamer doodad?

You're confusing that with the glowplugs, which is when the reamer doodad
(or a glow plug with its end mashed flat) is used.


> Does my engine have the removable pre-combustion chambers or whatevers
> behind the injectors (sorry but I am not sure that is what they are
> called).

Yes, it does have prechambers; it's an indirect-injection engine.


> Do I recall someone talking about slidehammers to remove?

Yes, the prechambers are what is difficult to get out.


> Why would one remove them??

If they have been damaged in some way, typically cracking from using
ether to start the car, or a damaged ball on the ball pin. I replaced all
of the ones on our car on general principles (and the fact that whoever
had the injectors out earlier did not put any injector heat shields in
when he put things back together).


> Lots of questions and very little knowledge except for what I hear on 
> here as this is my one and only diesel and I do not have any local 
> friends who have done this sort of thing.

That makes it harder, but we are here to help.


> > And if you put a mityvac on the shutoff solenoid or hold down the
> > stop lever, there should be no fuel dripping.

Good idea! Something you need to do if you are testing compression.


Craig

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Re: [MBZ] compression testing

2011-03-04 Thread Rolf
Oh an you will need new injector return lines. A word of advice, but 
them about 1" longer than you need them to be. Then when it fails on you 
in the middle of nowhere with 200miles to the next diesel station you 
can simply cut the end off and put the hose back on...


-Rolf

On 03/04/2011 04:01 PM, R A Bennell wrote:

Thanks guys. Good to know.

Anything else you can think of that I need to know? I think I bought 
the spacers, shields, whatever they are called that one puts in behind 
the injectors so would replace them too I guess. Any likelyhood that I 
will have trouble getting the injectors out? I seem to recall people 
talking about carbon etc. Or am I confusing that with the glowplugs? 
When does one use the reamer doodad? Does my engine have the removable 
pre-combustion chambers or whatevers behind the injectors (sorry but I 
am not sure that is what they are called). Do I recall someone talking 
about slidehammers to remove? Why would one remove them??


Lots of questions and very little knowledge except for what I hear on 
here as this is my one and only diesel and I do not have any local 
friends who have done this sort of thing.


Randy


On 04/03/2011 12:11 PM, Mitch Haley wrote:

Max Dillon wrote:

Randy,

Very little diesel fuel will dribble out of the injector lines when 
cranking the engine with the fuel rack at the idle position.  The 
injector is required at the end of that fuel line to build the 
pressure up for a quick high pressure spray.


And if you put a mityvac on the shutoff solenoid or hold down the 
stop lever, there should be no fuel dripping.


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Re: [MBZ] compression testing

2011-03-04 Thread Rolf
You need a 27mm deepsocket and it has to be really deep, the ones at 
autozoo will not do the trick. Kobalt from lowes did. I evenetually 
bought the hazet proper tool for the job. You ream anytime you take the 
gp out. I like using the injector holes as it requires less work IMO. 
The heat shields can be problematic to get out if they are stuck but 
usually turning over the engine will pop them out, watch it as sometimes 
they have quite the velocity.


Engine should be warm and you should give it a full 8 cycles.

I disagree with the statement about the quantity of fuel that comes out. 
It is certainly enough to spray high. Whatever happens make sure you 
dont get subcutaneous injection of diesel or you will have to have said 
appendage removed!


-Rolf

On 03/04/2011 04:01 PM, R A Bennell wrote:

Thanks guys. Good to know.

Anything else you can think of that I need to know? I think I bought 
the spacers, shields, whatever they are called that one puts in behind 
the injectors so would replace them too I guess. Any likelyhood that I 
will have trouble getting the injectors out? I seem to recall people 
talking about carbon etc. Or am I confusing that with the glowplugs? 
When does one use the reamer doodad? Does my engine have the removable 
pre-combustion chambers or whatevers behind the injectors (sorry but I 
am not sure that is what they are called). Do I recall someone talking 
about slidehammers to remove? Why would one remove them??


Lots of questions and very little knowledge except for what I hear on 
here as this is my one and only diesel and I do not have any local 
friends who have done this sort of thing.


Randy


On 04/03/2011 12:11 PM, Mitch Haley wrote:

Max Dillon wrote:

Randy,

Very little diesel fuel will dribble out of the injector lines when 
cranking the engine with the fuel rack at the idle position.  The 
injector is required at the end of that fuel line to build the 
pressure up for a quick high pressure spray.


And if you put a mityvac on the shutoff solenoid or hold down the 
stop lever, there should be no fuel dripping.


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Re: [MBZ] compression testing

2011-03-04 Thread Dieselhead
My tester, and the snap-on tester I used go into the GP holes.  In 
some cases, it is hard to test compression on #3 if the IP is set 
close to the head.  There is not enough room to get the adapter in 
the hole and a hose on the adapter.


This is the same on OM engines from 1959 up to the OM603 at least.  I 
believe it is the same on the 606, but I am not sure about that.



Thanks guys. Good to know.

Anything else you can think of that I need to know? I think I bought 
the spacers, shields, whatever they are called that one puts in 
behind the injectors so would replace them too I guess. Any 
likelyhood that I will have trouble getting the injectors out? I 
seem to recall people talking about carbon etc. Or am I confusing 
that with the glowplugs? When does one use the reamer doodad? Does 
my engine have the removable pre-combustion chambers or whatevers 
behind the injectors (sorry but I am not sure that is what they are 
called). Do I recall someone talking about slidehammers to remove? 
Why would one remove them??


Lots of questions and very little knowledge except for what I hear 
on here as this is my one and only diesel and I do not have any 
local friends who have done this sort of thing.


Randy


On 04/03/2011 12:11 PM, Mitch Haley wrote:

Max Dillon wrote:

Randy,

Very little diesel fuel will dribble out of the injector lines 
when cranking the engine with the fuel rack at the idle position. 
The injector is required at the end of that fuel line to build the 
pressure up for a quick high pressure spray.


And if you put a mityvac on the shutoff solenoid or hold down the 
stop lever, there should be no fuel dripping.


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Re: [MBZ] compression testing

2011-03-04 Thread R A Bennell

Thanks guys. Good to know.

Anything else you can think of that I need to know? I think I bought the 
spacers, shields, whatever they are called that one puts in behind the 
injectors so would replace them too I guess. Any likelyhood that I will 
have trouble getting the injectors out? I seem to recall people talking 
about carbon etc. Or am I confusing that with the glowplugs? When does 
one use the reamer doodad? Does my engine have the removable 
pre-combustion chambers or whatevers behind the injectors (sorry but I 
am not sure that is what they are called). Do I recall someone talking 
about slidehammers to remove? Why would one remove them??


Lots of questions and very little knowledge except for what I hear on 
here as this is my one and only diesel and I do not have any local 
friends who have done this sort of thing.


Randy


On 04/03/2011 12:11 PM, Mitch Haley wrote:

Max Dillon wrote:

Randy,

Very little diesel fuel will dribble out of the injector lines when 
cranking the engine with the fuel rack at the idle position.  The 
injector is required at the end of that fuel line to build the 
pressure up for a quick high pressure spray.


And if you put a mityvac on the shutoff solenoid or hold down the stop 
lever, there should be no fuel dripping.


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Re: [MBZ] compression testing

2011-03-04 Thread Mitch Haley

Max Dillon wrote:

Randy,

Very little diesel fuel will dribble out of the injector lines when cranking the 
engine with the fuel rack at the idle position.  The injector is required at the 
end of that fuel line to build the pressure up for a quick high pressure spray.


And if you put a mityvac on the shutoff solenoid or hold down the stop lever, 
there should be no fuel dripping.


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Re: [MBZ] compression testing

2011-03-04 Thread Max Dillon
Randy,

Very little diesel fuel will dribble out of the injector lines when cranking 
the 
engine with the fuel rack at the idle position.  The injector is required at 
the 
end of that fuel line to build the pressure up for a quick high pressure spray.

 -Max




From: R A Bennell 
To: Mercedes Discussion List 
Sent: Fri, March 4, 2011 1:00:44 PM
Subject: [MBZ] compression testing

The thread on the tick suggested compression testing and that got me to 
wondering about doing one.

Anyone have good advice on testing an old 300D 115 normally aspirated engine?

Am I correct that one must remove the injectors and use those holes for the 
tester?

What happens with the diesel fuel that should then be shooting out all over at 
high pressure when one is testing? How does one stop that?

I bought a compression tester a couple of years back but it is sitting in the 
tool box and has yet to be used.

Randy

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[MBZ] compression testing

2011-03-04 Thread R A Bennell
The thread on the tick suggested compression testing and that got me to 
wondering about doing one.


Anyone have good advice on testing an old 300D 115 normally aspirated 
engine?


Am I correct that one must remove the injectors and use those holes for 
the tester?


What happens with the diesel fuel that should then be shooting out all 
over at high pressure when one is testing? How does one stop that?


I bought a compression tester a couple of years back but it is sitting 
in the tool box and has yet to be used.


Randy

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