Re: [MBZ] ring gear spun on f/w

2006-07-16 Thread Peter Frederick
No, discard both gear and flywheel -- likely the loose ring gear has 
worn enough spinning that it won't fit again.  They aren't expensive.


Crank, flywheel, and balancer are balanced "as a unit" on MB engines 
before the early 80's -- I've been told by a good source that later 
ones are balanced as parts (much better, to my thinking, but I wasn't 
in charge!), so you MUST match the flywheels.


They often have an offset bolt and will only go on in one orientation 
unless you force the "out of place" bolt, check for that.  Older 615 
engines have a stamped line.


Get a new pressure plate, too.

Peter




Re: [MBZ] ring gear spun on f/w

2006-07-16 Thread Van Cleve
That would mean...If I use a used f/w the ring gear should be 
removed, and a new one installed after matching the balance of the 
old f/w.  I spoz I could have them put the ring gear that was taken 
off the replacement, back on,  its in good shape.

  thanks for the help

Steve

Message: 20
Date: Sat, 15 Jul 2006 18:54:41 -0400
From: John Ervine <[EMAIL PROTECTED]>
Subject: Re: [MBZ] ring gear spun on f/w
To: Mercedes Discussion List 
Message-ID: <[EMAIL PROTECTED]>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Van Cleve wrote:
> BTW neither the original or replacement F/Ws have alignment marks 
(except mine) so

> I'm just bolting it up and hopping for the best :-)

If I remember my OM616 engine balancing info correctly, the flywheel 
is neutral
balanced to the crank except during replacement - in that case, the 
new flywheel

should be static balanced to the one coming off the car (and you make your own
witness marks).

--
John L. Ervine
1981 240D 4-spd 272+kmi
1980 300TD 183+kmi
1980 300SD 277+kmi
1977 280S 4-spd 81+kmi
1976 350SE 4-spd 163+kmi
1972 220 278+kmi





Re: [MBZ] ring gear spun on f/w

2006-07-16 Thread Van Cleve

Yah, that sounds logical, that sucker musta really got warm.


Regards
Steve
"85" Euro 240D, 5 spd manual, 110K
"79" 240D, 5 spd manual, 20K on eng rebuild
"94" Dodge/Cummins PU, 100K
"82" TD project wagon
"64" VW Bug
"65" D15, AC tractor

Heat from slipping clutch toasted the clutch and heated the flywheel
enough to dislodge the shrunk-on ring gear?

-- Jim





Re: [MBZ] ring gear spun on f/w

2006-07-15 Thread John Ervine

Van Cleve wrote:
BTW neither the original or replacement F/Ws have alignment marks (except mine) so 
I'm just bolting it up and hopping for the best :-)


If I remember my OM616 engine balancing info correctly, the flywheel is neutral 
balanced to the crank except during replacement - in that case, the new flywheel 
should be static balanced to the one coming off the car (and you make your own 
witness marks).


--
John L. Ervine
1981 240D 4-spd 272+kmi
1980 300TD 183+kmi
1980 300SD 277+kmi
1977 280S 4-spd 81+kmi
1976 350SE 4-spd 163+kmi
1972 220 278+kmi



Re: [MBZ] ring gear spun on f/w

2006-07-15 Thread Marshall Booth

Van Cleve wrote:
Any one ever had a ring gear that came adrift from the flywheel?  I 
bought a parts/fixerupper manual, "77" 240D (from a list member 
actually) knowing it had a toasted clutch and a starter problem. I 
pulled everything apart yesterday and the clutch material came down 
in chunks and powder, (gag)  I have a flywheel from a parts car that 
I will use as I think the original f/w would be ruined because the 
ring gear spins around quite freely.  I am wondering, simply out of 
curiosity,...  the toasted clutch and the "spun" ring gear must be 
related, but how?  The car couldn't be driven with either one of the 
problems.  This isnt a rant or complaint, its going to be a nice car, 
just wondering if anyone has had this problem.  BTW neither the 
original or replacement F/Ws have alignment marks (except mine) so 
I'm just bolting it up and hopping for the best :-)


It's a rather common problem. Any mechanic that's worked on Mercedes for 
20-30 years know what's needed. I've NEVER dealt with one myself so will 
let others that have amplify.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  "der Dieseling Doktor" [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] ring gear spun on f/w

2006-07-15 Thread Jim Cathey

curiosity,...  the toasted clutch and the "spun" ring gear must be
related, but how?


Heat from slipping clutch toasted the clutch and heated the flywheel
enough to dislodge the shrunk-on ring gear?

-- Jim




[MBZ] ring gear spun on f/w

2006-07-15 Thread Van Cleve
Any one ever had a ring gear that came adrift from the flywheel?  I 
bought a parts/fixerupper manual, "77" 240D (from a list member 
actually) knowing it had a toasted clutch and a starter problem. I 
pulled everything apart yesterday and the clutch material came down 
in chunks and powder, (gag)  I have a flywheel from a parts car that 
I will use as I think the original f/w would be ruined because the 
ring gear spins around quite freely.  I am wondering, simply out of 
curiosity,...  the toasted clutch and the "spun" ring gear must be 
related, but how?  The car couldn't be driven with either one of the 
problems.  This isnt a rant or complaint, its going to be a nice car, 
just wondering if anyone has had this problem.  BTW neither the 
original or replacement F/Ws have alignment marks (except mine) so 
I'm just bolting it up and hopping for the best :-)



Regards
Steve
"85" Euro 240D, 5 spd manual, 110K
"79" 240D, 5 spd manual, 20K on eng rebuild
"94" Dodge/Cummins PU, 100K
"64" VW Bug
"65" D15, AC tractor