Re: [MBZ] new fix on new/old TD

2015-03-13 Thread Karl Wittnebel via Mercedes
Ok so I have rough idle, knock loudest after start but now I can still hear
it after motor warmed up, instant start, decent power, rebuilt injectors,
compression of 290 in #4 and 390 in the others. Seems like a bad valve
guide as I can hear air leak near #4 at the head when turning it by hand.
Valves have been adjusted and checked again for good measure. No oil in
water or vice versa.

Does low compression cause knocking? Otherwise I fear lower end badness.
Doubt injection pump problem as this is new at about 190k
On Oct 4, 2014 10:26 AM, Peter Frederick via Mercedes 
mercedes@okiebenz.com wrote:

 There are several things that can cause rough idle with instant start --
 most probably are different pop pressures between the injectors, which is
 more or less inevietable with age and use, and leaking pressure valve
 seals.  Very rare for the pressure valves themselves to leak, but I suppose
 it could happen.

 A badly balanced IP could do the same thing, but would have done so from
 the factory in most cases.  It is necessary to adjust the rack for each
 plunger set so they deliver exactly the same amount of fuel as the others,
 and if that is wrong, or the clamps on the rack slip or the plunger set
 comes loose and shifts, you will get both different amounts of fuel
 injected at idle for the different cylinders, and the exact timing of
 injection can also be different.  The result is rough idle.

 The usual cause is worn injectors -- different pop pressures, worn nozzles
 giving different or very poor spray patterns, etc.

 SEcond in line is leaking delivery valve seals, but again, this isn't a
 problem that occurs with time, usually it's a result of them not sealing
 properly when the 0-rings that seal the delivery valves off from the
 outside start to leak and have to be replaced.

 Tight valves on a 615 can cause trouble, but it's usually accompanied by
 hard starts due to compression loss.  Ditto for a leaking head gasket.

 Peter

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Re: [MBZ] new fix on new/old TD

2014-10-06 Thread MG via Mercedes
Having that linkage break while driving would not be my favorite 
thing in the world. That sounds like a very nice emergency fix. I 
hope to remember it if I ever need it.


Manfred

Date: Sat, 4 Oct 2014 12:17:40 -0500
From: M. Mitchell Marmel marme...@gmail.com

  Had fun for about an hour this morning. I fixed the 
accelerator linkage on

  the firewall of the red TD.

Had that happen on a 450SEL-on the side of the interstate!  No 
good atall.
Wound up sticking in a small socket in lieu of the bushing, which 
held me

until I got home and could order a replacement...

-MMM-


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Re: [MBZ] new fix on new/old TD

2014-10-06 Thread astrasfogel--- via Mercedes

I bought a 78 SL C for cheap that had several broken linkage  bushings. Very 
poky-  top speed was 45 mph IIRC. ..
--
Sent from myMail app for Android
Monday, 06 October 2014, 07:34AM -0400 from MG via Mercedes 
mercedes@okiebenz.com:
Having that linkage break while driving would not be my favorite
thing in the world. That sounds like a very nice emergency fix. I
hope to remember it if I ever need it.
Manfred
Date: Sat, 4 Oct 2014 12:17:40 -0500
From: M. Mitchell Marmel  marme...@gmail.com
   Had fun for about an hour this morning. I fixed the
accelerator linkage on
   the firewall of the red TD.
Had that happen on a 450SEL-on the side of the interstate!  No
good atall.
Wound up sticking in a small socket in lieu of the bushing, which
held me
until I got home and could order a replacement...
-MMM-
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Re: [MBZ] new fix on new/old TD

2014-10-06 Thread Craig via Mercedes
On Mon, 06 Oct 2014 20:08:20 +0400 astrasfogel--- via Mercedes
mercedes@okiebenz.com wrote:

 
 I bought a 78 SL C for cheap that had several broken linkage  bushings.
  ^
  |
 Why the space? --|

I've noticed it on other emails, too.


Craig

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Re: [MBZ] new fix on new/old TD

2014-10-06 Thread Meade Dillon via Mercedes
Must be your end Craig, Andrew's emails look fine too me.

Max Dillon,
Charleston SC
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Re: [MBZ] new fix on new/old TD

2014-10-06 Thread Curt Raymond via Mercedes
I'm seeing it too, rando m s paces when Andrew writes SL C.

-Curt



 From: Meade Dillon via Mercedes mercedes@okiebenz.com
To: Mercedes mercedes@okiebenz.com; Craig McCluskey diese...@pisquared.net 
Sent: Monday, October 6, 2014 12:56 PM
Subject: Re: [MBZ] new fix on new/old TD
 

Must be your end Craig, Andrew's emails look fine too me.

Max Dillon,
Charleston SC



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Re: [MBZ] new fix on new/old TD

2014-10-06 Thread Andrew Strasfogel via Mercedes
Because that's the correct way!  Look it up.

On Mon, Oct 6, 2014 at 1:07 PM, Curt Raymond via Mercedes 
mercedes@okiebenz.com wrote:

 I'm seeing it too, rando m s paces when Andrew writes SL C.

 -Curt


 
  From: Meade Dillon via Mercedes mercedes@okiebenz.com
 To: Mercedes mercedes@okiebenz.com; Craig McCluskey 
 diese...@pisquared.net
 Sent: Monday, October 6, 2014 12:56 PM
 Subject: Re: [MBZ] new fix on new/old TD


 Must be your end Craig, Andrew's emails look fine too me.

 Max Dillon,
 Charleston SC



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Re: [MBZ] new fix on new/old TD

2014-10-06 Thread Craig via Mercedes
On Mon, 6 Oct 2014 20:29:08 -0400 Andrew Strasfogel via Mercedes
mercedes@okiebenz.com wrote:

 Because that's the correct way!  Look it up.

Where?


Craig

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Re: [MBZ] new fix on new/old TD

2014-10-06 Thread Andrew Strasfogel via Mercedes
Mercedes coffee table books, service manuals and any other OFFICIAL Daimler
Benz publication.  I would send a link except I can't track any down.
Also, try looking on the trunk lid of the car itself:

http://losangeles.craigslist.org/wst/cto/4700485168.html

Andrew
Trying to hide a smug grin

On Mon, Oct 6, 2014 at 8:51 PM, Craig via Mercedes mercedes@okiebenz.com
wrote:

 On Mon, 6 Oct 2014 20:29:08 -0400 Andrew Strasfogel via Mercedes
 mercedes@okiebenz.com wrote:

  Because that's the correct way!  Look it up.

 Where?


 Craig

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Re: [MBZ] new fix on new/old TD

2014-10-04 Thread LarryT via Mercedes
my 78 240D also has a lumpy idle.  hopefully we'll hear a good 
answer...I'm looking forward to hear what bad delivery valves might 
do for a lumpy idle...   when I rebuilt the engine several years ago I 
did not change the DVs.  Also, like your engine, my starts at the 1st 
turn over even if it's been sitting for several weeks.


LarryT
78 240D
91 300D

On 10/2/2014 7:46 PM, MG via Mercedes wrote:
Thanks Wilton. May want to save them for a bit. I tried adjusting the 
valves after I got done with the linkage fix but it didn't change 
things too much. Not quite as bad at idle but still jumps. One of the 
exhaust valves was at .006 and all the valves no matter which were tight.


 I think the next thing is to take the injectors out and see what the 
pop pressure is and how spray pattern looks. The glow plugs are all at 
1.0 or 1.1. Despite the lumpy idle it starts right up at the first 
lick so that would leave out glow plugs. However I don't know if the 
delivery valves and springs might cause a very lumpy idle. Anyone have 
experience with that?


Manfred

WILTON wrote:

ATTABOY!

Wilton

- Original Message - From: MG via Mercedes 
mercedes@okiebenz.com

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thursday, October 02, 2014 11:23 AM
Subject: [MBZ] new fix on new/old TD


Had fun for about an hour this morning. I fixed the accelerator 
linkage on the firewall of the red TD. I hate those linkages because 
they break at that crumbly plastic that MB used to make the pivot 
bushing. Then given the fact that they want anywhere from 45-65 for 
a new one with the same bushing that will crumble again in a few 
years, well not for me.


I fixed it right this time and I doubt it will break again in my 
lifetime. Cost? Free. Take an old used, or new if you want, bushing 
for the front swaybar to upper control arm. Carefully grind both 
sides top and bottom and slide it onto the solid white (Delrin?) 
center part of the pivot. With a bit of fitting everything fits 
together and the pivot works like new.


I'm happy.

Manfred



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Re: [MBZ] new fix on new/old TD

2014-10-04 Thread M. Mitchell Marmel via Mercedes
On Thu, Oct 2, 2014 at 10:23 AM, MG via Mercedes mercedes@okiebenz.com
wrote:

 Had fun for about an hour this morning. I fixed the accelerator linkage on
 the firewall of the red TD. I hate those linkages because they break at
 that crumbly plastic that MB used to make the pivot bushing. Then given the
 fact that they want anywhere from 45-65 for a new one with the same bushing
 that will crumble again in a few years, well not for me.

 I fixed it right this time and I doubt it will break again in my lifetime.
 Cost? Free. Take an old used, or new if you want, bushing for the front
 swaybar to upper control arm. Carefully grind both sides top and bottom and
 slide it onto the solid white (Delrin?) center part of the pivot. With a
 bit of fitting everything fits together and the pivot works like new.


Had that happen on a 450SEL-on the side of the interstate!  No good atall.
Wound up sticking in a small socket in lieu of the bushing, which held me
until I got home and could order a replacement...

-MMM-
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Re: [MBZ] new fix on new/old TD

2014-10-04 Thread Peter Frederick via Mercedes
There are several things that can cause rough idle with instant start  
-- most probably are different pop pressures between the injectors,  
which is more or less inevietable with age and use, and leaking  
pressure valve seals.  Very rare for the pressure valves themselves to  
leak, but I suppose it could happen.


A badly balanced IP could do the same thing, but would have done so  
from the factory in most cases.  It is necessary to adjust the rack  
for each plunger set so they deliver exactly the same amount of fuel  
as the others, and if that is wrong, or the clamps on the rack slip or  
the plunger set comes loose and shifts, you will get both different  
amounts of fuel injected at idle for the different cylinders, and the  
exact timing of injection can also be different.  The result is rough  
idle.


The usual cause is worn injectors -- different pop pressures, worn  
nozzles giving different or very poor spray patterns, etc.


SEcond in line is leaking delivery valve seals, but again, this isn't  
a problem that occurs with time, usually it's a result of them not  
sealing properly when the 0-rings that seal the delivery valves off  
from the outside start to leak and have to be replaced.


Tight valves on a 615 can cause trouble, but it's usually accompanied  
by hard starts due to compression loss.  Ditto for a leaking head  
gasket.


Peter

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Re: [MBZ] new fix on new/old TD

2014-10-04 Thread Scott Ritchey via Mercedes
Excuse my ignorance, but what are pressure valves/pressure valve seals?  
Otherwise thanks for the tutorial.
Scott
 -Original Message-
 From: Peter Frederick via Mercedes
 Sent: Saturday, October 04, 2014 1:26 PM
 
 There are several things that can cause rough idle with instant start
 -- most probably are different pop pressures between the injectors, which
is
 more or less inevietable with age and use, and leaking pressure valve
seals.
 Very rare for the pressure valves themselves to leak, but I suppose it
could
 happen.
 
 A badly balanced IP could do the same thing, but would have done so from
 the factory in most cases.  It is necessary to adjust the rack for each
plunger
 set so they deliver exactly the same amount of fuel as the others, and if
that
 is wrong, or the clamps on the rack slip or the plunger set comes loose
and
 shifts, you will get both different amounts of fuel injected at idle for
the
 different cylinders, and the exact timing of injection can also be
different.
 The result is rough idle.
 
 The usual cause is worn injectors -- different pop pressures, worn nozzles
 giving different or very poor spray patterns, etc.
 
 SEcond in line is leaking delivery valve seals, but again, this isn't a
problem
 that occurs with time, usually it's a result of them not sealing properly
when
 the 0-rings that seal the delivery valves off from the outside start to
leak and
 have to be replaced.
 
 Tight valves on a 615 can cause trouble, but it's usually accompanied by
hard
 starts due to compression loss.  Ditto for a leaking head gasket.
 
 Peter


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Re: [MBZ] new fix on new/old TD

2014-10-03 Thread MG via Mercedes
The injectors are the easiest to get to for sure. I haven't done 
delivery valve seals though I do have a set of the valves as well 
as the seals and springs which I bought to do the job on a 300D 
that I gave to my youngest daughter. It however turned out not to 
need it. After I ordered the parts I looked around the engine 
some more and saw that the rack damper bolt was turned out quite 
far and upon turning it in to about the same location as on the 
other cars I found that the idle smoothed right out. Don't know 
why it was out that far but it did provide a quick easy fix and 
turned a $600 car into nice transportation which is still going 
strong after 3 years. I think I did replace the rack damper bolt 
on my old yellow 300D. If I remember right it was a very tight 
fit to get it out with the oil filter right there.
In any case we will find out what the root cause is as time goes 
by and I get a chance to work on it some more.


Manfred



Curly McLain wrote:
Check nozzles first, as you said.  Then it is delivery valve seals and 
possibly delivery valves.  Because I have done this numerous times, to 
me it is easier than rack damper.  Then I'd go after the rack damper.  
You may want to reverse 2 and 3 depending on your comfort level.





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Re: [MBZ] new fix on new/old TD

2014-10-03 Thread MG via Mercedes
Yes I was also considering the rack damper. I even have a new 
damper screw to put in there. It did look like someone had tried 
to adjust that because there are no more threads on the screw 
visible any more. Which leads me to think that this has been 
going on a while. I may just stick that in there and see what it 
does but I don't expect much. Your thought of injectors will 
probably be more in line with the final cause since while the 
lope does get better with speed it never really goes away. 
Unfortunately it may be a few days till I get to the point of 
taking the injectors out and testing them.


Manfred

Peter Frederick wrote:
leaking pressure valve seals result in variable fuel delivery and 
injection timing at idle and low speed.  Bad cases cause excessive knock 
as well, that goes away with speed increase.


instant start means you don't need to worry about compression (rings 
good, valves sealing pretty well), but bad injectors can definitely 
cause lumpy idle.


On the 617, though, especially later models, a weak rack control spring 
can allow the rack to vibrate back and forth in time with the 
longitudinal vibration of the 5 cylinder, and after a certain point you 
either have to rebuild the pump (the spring is on the far end of the 
rack, not the near end) or put up with it.  Shakes like crazy at idle 
but runs well with no smoke,etc.


I have at least two weak glow plugs, so I guess all my play money this 
month will go into the car -- turbo rebuild and new glow plugs.  Misses 
badly on a couple cylinders on startup with lots of white smoke, but 
once I rev it up a bit runs fine.


Peter




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Re: [MBZ] new fix on new/old TD

2014-10-02 Thread WILTON via Mercedes

ATTABOY!

Wilton

- Original Message - 
From: MG via Mercedes mercedes@okiebenz.com

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thursday, October 02, 2014 11:23 AM
Subject: [MBZ] new fix on new/old TD


Had fun for about an hour this morning. I fixed the accelerator linkage on 
the firewall of the red TD. I hate those linkages because they break at 
that crumbly plastic that MB used to make the pivot bushing. Then given 
the fact that they want anywhere from 45-65 for a new one with the same 
bushing that will crumble again in a few years, well not for me.


I fixed it right this time and I doubt it will break again in my lifetime. 
Cost? Free. Take an old used, or new if you want, bushing for the front 
swaybar to upper control arm. Carefully grind both sides top and bottom 
and slide it onto the solid white (Delrin?) center part of the pivot. With 
a bit of fitting everything fits together and the pivot works like new.


I'm happy.

Manfred

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Re: [MBZ] new fix on new/old TD

2014-10-02 Thread Peter Frederick via Mercedes
leaking pressure valve seals result in variable fuel delivery and  
injection timing at idle and low speed.  Bad cases cause excessive  
knock as well, that goes away with speed increase.


instant start means you don't need to worry about compression (rings  
good, valves sealing pretty well), but bad injectors can definitely  
cause lumpy idle.


On the 617, though, especially later models, a weak rack control  
spring can allow the rack to vibrate back and forth in time with the  
longitudinal vibration of the 5 cylinder, and after a certain point  
you either have to rebuild the pump (the spring is on the far end of  
the rack, not the near end) or put up with it.  Shakes like crazy at  
idle but runs well with no smoke,etc.


I have at least two weak glow plugs, so I guess all my play money this  
month will go into the car -- turbo rebuild and new glow plugs.   
Misses badly on a couple cylinders on startup with lots of white  
smoke, but once I rev it up a bit runs fine.


Peter

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Re: [MBZ] new fix on new/old TD

2014-10-02 Thread Curly McLain via Mercedes
Check nozzles first, as you said.  Then it is delivery valve seals 
and possibly delivery valves.  Because I have done this numerous 
times, to me it is easier than rack damper.  Then I'd go after the 
rack damper.  You may want to reverse 2 and 3 depending on your 
comfort level.




Thanks Wilton. May want to save them for a bit. I tried adjusting 
the valves after I got done with the linkage fix but it didn't 
change things too much. Not quite as bad at idle but still jumps. 
One of the exhaust valves was at .006 and all the valves no matter 
which were tight.


 I think the next thing is to take the injectors out and see what 
the pop pressure is and how spray pattern looks. The glow plugs are 
all at 1.0 or 1.1. Despite the lumpy idle it starts right up at the 
first lick so that would leave out glow plugs. However I don't know 
if the delivery valves and springs might cause a very lumpy idle. 
Anyone have experience with that?


Manfred


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