[Ql-Users] Feeding your microdrive...

2011-02-08 Thread Plastic
Hi all,

During my time at Sandy, I learned microdrives (the part inside the case,
not the cartridge) were surprisingly reliable and fault-free. The only two
faults that came up on a regular basis were dirt, and damaged capstans.

The capstan, for those not in the know) is the rubber wheel on the motor
which contacts the tape. The microdrive capstan has one advantage over
capstans from tape decks. Tape deck capstans contact a metal pin when in
position. If left for a long time, the capstan rubber acquires a dent
which makes the tape change speed as it passed through - also, it slightly
stretches the tape. The microdrive design contacts a plastic wheel in the
cartridge, so it only touches something when a cartridge is left in.
However, some people leave a cartridge permanently in the drive when not in
use, and this can cause problems eventually.

The wires that enter the motherboard are just tinned stranded wire and quite
fragile. I always soldered pins on these as a first act of owning a QL -
often, soldering on the pins was quicker than trying to fit that floppy mess
of bent wire. I have tons of these pins so if anyone wants some for their
QL, I'll happily mail them at no charge.

At Sandy, we also found that cartridges would become error prone if not spun
once in a while. I got into the practice of, once a month or two, spinning
up every cartridge through at least one full loop (about 20-30 seconds) just
to prevent print-through and to redistribute the lubricant.

You'd be amazed how often we'd get mad microdrive complaints and we'd ask
them to send in the computer and the problem cartridges, and they'd ALWAYS
have fingerprints, or the computer smelled of cigarettes. Smoking kills
cartridges! So does finger grease.

If you pen your case to clean anything, it's always a good idea to remove
and refit the voltage regulator. That's the small 3-pin device screwed to
the heatsink right behind the microdrives. It gets warm regulating the
voltage, but a poor connection can also create heat, so reseating the
regulator in its socket helps it stay cool. While you're at it, if you have
any PC thermal paste/crease/arctic silver, replace that little plastic shim,
if there is one, with a tiny dab of that and you'll find it transfers heat
to the heatsink FAR better. SOME people would get a tiny fan, hook it across
the +9v and ground pins, and have it draw that air out the slots at the
back. Nice if you can make it fit, but I don't think it makes much
difference - it moves heat, but doesn't make sure it's being generated
efficiently in the first place - just addresses the symptom.

If I ever designed a QL PCB, it would have a far better power supply (but
then, the PCB wouldn't be long and thin like that - it would be a eurocard
or double eurocard - 100x160mm or so. I would also give it a proper bus with
4 or 5 expansion sockets. Hindsight.

I know this is obvious to many, but not to all, so my apologies to those who
consider this obvious.

Dave
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Re: [Ql-Users] Feeding your microdrive...

2011-02-08 Thread Tony Firshman

Plastic wrote, on 8/Feb/11 22:30 | Feb8:

Hi all,

During my time at Sandy, I learned microdrives (the part inside the case,
not the cartridge) were surprisingly reliable and fault-free. The only two
faults that came up on a regular basis were dirt, and damaged capstans.

The capstan, for those not in the know) is the rubber wheel on the motor
which contacts the tape. The microdrive capstan has one advantage over
capstans from tape decks. Tape deck capstans contact a metal pin when in
position. If left for a long time, the capstan rubber acquires a dent
which makes the tape change speed as it passed through - also, it slightly
stretches the tape. The microdrive design contacts a plastic wheel in the
cartridge, so it only touches something when a cartridge is left in.
However, some people leave a cartridge permanently in the drive when not in
use, and this can cause problems eventually.
I found a large number of QLs I repaired had migrating capstans.  They 
had nothing other than friction to hold them onto the metal shaft, and 
they rose up in the majority. Maybe the ones that didn't had unused 
microdrives!  In extreme cases the capstan actually touched the top case 
- I saw many like this.


The wires that enter the motherboard are just tinned stranded wire and quite
fragile. I always soldered pins on these as a first act of owning a QL -
often, soldering on the pins was quicker than trying to fit that floppy mess
of bent wire. I have tons of these pins so if anyone wants some for their
QL, I'll happily mail them at no charge.
If I had to remove microdrives, I always did this. Better than pins 
though is a SIL socket strip.  I cut sections off a DIL turned pin 
socket.  That way re-fitting is a doddle.


At Sandy, we also found that cartridges would become error prone if not spun
once in a while. I got into the practice of, once a month or two, spinning
up every cartridge through at least one full loop (about 20-30 seconds) just
to prevent print-through and to redistribute the lubricant.

You'd be amazed how often we'd get mad microdrive complaints and we'd ask
them to send in the computer and the problem cartridges, and they'd ALWAYS
have fingerprints, or the computer smelled of cigarettes. Smoking kills
cartridges! So does finger grease.

If you pen your case to clean anything,
 or even 'open'.  You are coming up with some brilliant mistypes, 
Dave.  Wasn't it you who talked about 'dinky cars'?

it's always a good idea to remove
and refit the voltage regulator. That's the small 3-pin device screwed to
the heatsink right behind the microdrives. It gets warm regulating the
voltage, but a poor connection can also create heat, so reseating the
regulator in its socket helps it stay cool. While you're at it, if you have
any PC thermal paste/crease/

 and another good mistype (8-)#

arctic silver, replace that little plastic shim,
if there is one, with a tiny dab of that and you'll find it transfers heat
to the heatsink FAR better.

Yes indeed.  I did that to *every* QL I repaired.

SOME people would get a tiny fan, hook it across
the +9v and ground pins, and have it draw that air out the slots at the
back. Nice if you can make it fit, but I don't think it makes much
difference - it moves heat, but doesn't make sure it's being generated
efficiently in the first place - just addresses the symptom.

If I ever designed a QL PCB, it would have a far better power supply (but
then, the PCB wouldn't be long and thin like that - it would be a eurocard
or double eurocard - 100x160mm or so. I would also give it a proper bus with
4 or 5 expansion sockets. Hindsight.
... and not require the wire connection 5v rail mod that Sinclair added 
to issue 5 boards!


I know this is obvious to many, but not to all, so my apologies to those who
consider this obvious.


Always worth repeating good advice.  You will be amazed at how many 
still don't know.


Tony

--
QBBS (QL fido BBS 2:257/67) +44(0)1442-828255
   t...@firshman.co.uk http://firshman.co.uk
Voice: +44(0)1442-828254 Fax: +44(0)1442-828255 Skype: tonyfirshman
TF Services, 29 Longfield Road, TRING, Herts, HP23 4DG
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Re: [Ql-Users] Feeding your microdrive...

2011-02-08 Thread Plastic
On Tue, Feb 8, 2011 at 5:03 PM, Tony Firshman t...@firshman.co.uk wrote:

 Plastic wrote, on 8/Feb/11 22:30 | Feb8:

  Hi all,

 During my time at Sandy, I learned microdrives (the part inside the case,
 not the cartridge) were surprisingly reliable and fault-free. The only two
 faults that came up on a regular basis were dirt, and damaged capstans.

 The capstan, for those not in the know) is the rubber wheel on the motor
 which contacts the tape. The microdrive capstan has one advantage over
 capstans from tape decks. Tape deck capstans contact a metal pin when in
 position. If left for a long time, the capstan rubber acquires a dent
 which makes the tape change speed as it passed through - also, it slightly
 stretches the tape. The microdrive design contacts a plastic wheel in the
 cartridge, so it only touches something when a cartridge is left in.
 However, some people leave a cartridge permanently in the drive when not
 in
 use, and this can cause problems eventually.

 I found a large number of QLs I repaired had migrating capstans.  They had
 nothing other than friction to hold them onto the metal shaft, and they rose
 up in the majority. Maybe the ones that didn't had unused microdrives!  In
 extreme cases the capstan actually touched the top case - I saw many like
 this.


I did see that often. If you pulled the capstan off, and rubbed the motor
shaft with a little rubbing alcohol to degrease it, the capstan was far less
prone to sliding up. Also, it should be put on upside down afterward - it
may have warn slightly unevenly and if so, it needs to spend the next
interval wearing unevenly the opposite way - like rotating your tires.


 The wires that enter the motherboard are just tinned stranded wire and
 quite
 fragile. I always soldered pins on these as a first act of owning a QL -
 often, soldering on the pins was quicker than trying to fit that floppy
 mess
 of bent wire. I have tons of these pins so if anyone wants some for their
 QL, I'll happily mail them at no charge.

 If I had to remove microdrives, I always did this. Better than pins though
 is a SIL socket strip.  I cut sections off a DIL turned pin socket.  That
 way re-fitting is a doddle.


What I have is the single rows of turned pins that we used to use on the
SuperQBoard for the riser 512k memory daughter card. They're like a pre-cut
sockets of very high quality. They used turned pins on all the boards I saw
until I saw a US QL with the flat blade type socket - ick.


 At Sandy, we also found that cartridges would become error prone if not
 spun
 once in a while. I got into the practice of, once a month or two, spinning
 up every cartridge through at least one full loop (about 20-30 seconds)
 just
 to prevent print-through and to redistribute the lubricant.

 You'd be amazed how often we'd get mad microdrive complaints and we'd
 ask
 them to send in the computer and the problem cartridges, and they'd ALWAYS
 have fingerprints, or the computer smelled of cigarettes. Smoking kills
 cartridges! So does finger grease.

 If you pen your case to clean anything,

  or even 'open'.  You are coming up with some brilliant mistypes, Dave.
  Wasn't it you who talked about 'dinky cars'?


Sorry :) My hands are a little numb still and don't co-ordinate very well,
and my eyes don't spot the missing letters.

 it's always a good idea to remove
 and refit the voltage regulator. That's the small 3-pin device screwed to
 the heatsink right behind the microdrives. It gets warm regulating the
 voltage, but a poor connection can also create heat, so reseating the
 regulator in its socket helps it stay cool. While you're at it, if you
 have
 any PC thermal paste/crease/

  and another good mistype (8-)#

  arctic silver, replace that little plastic shim,
 if there is one, with a tiny dab of that and you'll find it transfers heat
 to the heatsink FAR better.

 Yes indeed.  I did that to *every* QL I repaired.


I'm thinking that by now a lot of the regulators and IC pins will be quite
oxidized and could use a good cleaning. I use a PEN eraser to gently remove
the oxide. Pen erasers don't generate static charge when rubbed. ICs do run
a little cooler when they have good socket connections. One, the socket to
pin contact has lower resistance. Two, better contact conducts heat away
into the PCB slightly better. Additionally, a cooler IC draws less current
than a hotter IC anyway, so it could make 20-30ma each difference on the
68008 or the copro.


  SOME people would get a tiny fan, hook it across
 the +9v and ground pins, and have it draw that air out the slots at the
 back. Nice if you can make it fit, but I don't think it makes much
 difference - it moves heat, but doesn't make sure it's being generated
 efficiently in the first place - just addresses the symptom.

 If I ever designed a QL PCB, it would have a far better power supply (but
 then, the PCB wouldn't be long and thin like that - it would be a eurocard
 or double eurocard -