Re: [RE-wrenches] helical screw piers

2009-01-26 Thread Larry Brown

Wrenches,
We used a company called techno Metal Post   
( www.technometalpost.com ) I believe it is a franchise arrangement  
with the main company in Canada. Here is a business opportunity if a  
franchise does not exist in your community.
They are screwed into the ground while hydraulic pressure is applied.  
We received a stamped engineering report after completion that  
identified how many posts were set,  to what depth and how much  
hydraulic pressure had been applied for load bearing capacity

It requires a special unit designed for this purpose
We set 8 posts in 2 rows of 4 and then attached a UniRac U-LA Ground  
Mount racking system for 28 Sanyo 200's
The posts in this case were 2 schedule 40 galvanized steel pipe  
ready for the UniRac mounting system
They also shot the elevation and cut each pipe to the proper height  
so that the relationship between the front row of pipes and the back  
row of pipes was set to receive the racking system and then the  
mounting rails would be at latitude for this site.  We supplied the  
heights that were required.

Many other uses for these screw piers.  Pictures on their website

Larry



On Jan 26, 2009, at 1:48 AM, ASAP POWER! 2 wrote:

Sounds like we gots to have it.  Larry, any pics?   If I assume  
correctly, these are literally screwing into the ground in place of  
a concrete footing.  such that you can place/attach a structural or  
pipe column or its part of the screw.   I can call some local  
rental yards and do some internet searching, but is there a brand  
name to the screw, driver, or a specialized 4WD unit?  How many did  
you drive for 5.6kW?


I had contacted the outfit that advertised on TV/web for a while a  
couple of years ago, but wasn't impressed, however, thought maybe  
with the right soil it could be exceptional tool for quick guy wire  
anchoring purposes for wind towers.   This sounds like something  
more substantial.


Thanks,
Peter D.

From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches- 
boun...@lists.re-wrenches.org] On Behalf Of Larry Brown

Sent: Sunday, January 25, 2009 5:58 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] helical screw piers

Eric,

We just used helical screw piers on a 5.6kw ground mount
The site was difficult due to its slope and soft because the frost  
had come back out after some warm days
There was an excellent chance that a concrete truck would have  
gotten stuck and a back hoe would have made a mess
The 4 wheel drive unit that drives the helical screw piers had no  
trouble navigating the terrain, did no damage to the site, was in  
and out in less than a day.
The piers were in two parallel rows and all were within 1/2 of our  
string, though that is in the skill of the operator

In very rocky soil it might be more problematic

Larry Brown
Sun Mountain


On Jan 25, 2009, at 8:05 PM, Eric Andrews wrote:

Does anyone have any experience using Helical screw pier footing  
for ground mount racks?



Eric



___
List sponsored by Home Power magazine

List Address: RE-wrenches@lists.re-wrenches.org

Options  settings:
http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org

List-Archive: http://lists.re-wrenches.org/pipermail/re-wrenches- 
re-wrenches.org


List rules  etiquette:
www.re-wrenches.org/etiquette.htm

Check out participant bios:
www.members.re-wrenches.org



___
List sponsored by Home Power magazine

List Address: RE-wrenches@lists.re-wrenches.org

Options  settings:
http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org

List-Archive: http://lists.re-wrenches.org/pipermail/re-wrenches-re- 
wrenches.org


List rules  etiquette:
www.re-wrenches.org/etiquette.htm

Check out participant bios:
www.members.re-wrenches.org



___
List sponsored by Home Power magazine

List Address: RE-wrenches@lists.re-wrenches.org

Options  settings:
http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org

List-Archive: http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org

List rules  etiquette:
www.re-wrenches.org/etiquette.htm

Check out participant bios:
www.members.re-wrenches.org



Re: [RE-wrenches] helical screw piers

2009-01-26 Thread Larry Brown

Ken,

We have done a lot of ground mounts
We usually do an excavation at least to frost depth, 4 feet here, and  
then use either sonotubes or big foot tubes if the ground is wet, set  
on a couple of inches of gravel.
We then set a 2 schedule 40 galvanized steel pipe, that has been  
drilled near the bottom and a 6 piece of rebar fastened to prevent  
twisting and pull out,  in each form and build a wooden frame around  
the steel to keep them plumb, square and in alignment.  Then we pour  
concrete and often get charged extra for a small load of concrete.   
We come back and strip the wooden framework and hand grade what the  
back hoe was not able to finish.
With the screw piers it was just myself and the equipment operator.  
No damage to the site.  Ready to go the next day with the mounting racks

They charged us $250 per post, labor and material and engineering.
If we had 20 or 30 posts to set it would either be a negotiated price  
for the whole job or a careful calculation as to the least expensive  
option


Larry

On Jan 26, 2009, at 7:40 AM, Ken Schaal wrote:


Would you be able to show the cost for those 8 piers??

Did you do some estimates for pole mounts or concrete pier mounts??

Thanks
Ken

- Original Message -
From: Larry Brown
To: i...@asappower.com ; RE-wrenches
Sent: Monday, January 26, 2009 7:24 AM
Subject: Re: [RE-wrenches] helical screw piers

Wrenches,
We used a company called techno Metal Post   
( www.technometalpost.com ) I believe it is a franchise arrangement  
with the main company in Canada. Here is a business opportunity if  
a franchise does not exist in your community.
They are screwed into the ground while hydraulic pressure is  
applied. We received a stamped engineering report after completion  
that identified how many posts were set,  to what depth and how  
much hydraulic pressure had been applied for load bearing capacity

It requires a special unit designed for this purpose
We set 8 posts in 2 rows of 4 and then attached a UniRac U-LA  
Ground Mount racking system for 28 Sanyo 200's
The posts in this case were 2 schedule 40 galvanized steel pipe  
ready for the UniRac mounting system
They also shot the elevation and cut each pipe to the proper height  
so that the relationship between the front row of pipes and the  
back row of pipes was set to receive the racking system and then  
the mounting rails would be at latitude for this site.  We supplied  
the heights that were required.

Many other uses for these screw piers.  Pictures on their website

Larry



On Jan 26, 2009, at 1:48 AM, ASAP POWER! 2 wrote:

Sounds like we gots to have it.  Larry, any pics?   If I assume  
correctly, these are literally screwing into the ground in place  
of a concrete footing.  such that you can place/attach a  
structural or pipe column or its part of the screw.   I can call  
some local rental yards and do some internet searching, but is  
there a brand name to the screw, driver, or a specialized 4WD  
unit?  How many did you drive for 5.6kW?


I had contacted the outfit that advertised on TV/web for a while a  
couple of years ago, but wasn't impressed, however, thought maybe  
with the right soil it could be exceptional tool for quick guy  
wire anchoring purposes for wind towers.   This sounds like  
something more substantial.


Thanks,
Peter D.

From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re- 
wrenches-boun...@lists.re-wrenches.org] On Behalf Of Larry Brown

Sent: Sunday, January 25, 2009 5:58 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] helical screw piers

Eric,

We just used helical screw piers on a 5.6kw ground mount
The site was difficult due to its slope and soft because the frost  
had come back out after some warm days
There was an excellent chance that a concrete truck would have  
gotten stuck and a back hoe would have made a mess
The 4 wheel drive unit that drives the helical screw piers had no  
trouble navigating the terrain, did no damage to the site, was in  
and out in less than a day.
The piers were in two parallel rows and all were within 1/2 of  
our string, though that is in the skill of the operator

In very rocky soil it might be more problematic

Larry Brown
Sun Mountain


On Jan 25, 2009, at 8:05 PM, Eric Andrews wrote:

Does anyone have any experience using Helical screw pier footing  
for ground mount racks?



Eric



___
List sponsored by Home Power magazine

List Address: RE-wrenches@lists.re-wrenches.org

Options  settings:
http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org

List-Archive: http://lists.re-wrenches.org/pipermail/re-wrenches- 
re-wrenches.org


List rules  etiquette:
www.re-wrenches.org/etiquette.htm

Check out participant bios:
www.members.re-wrenches.org



___
List sponsored by Home Power magazine

List Address: RE-wrenches@lists.re-wrenches.org

Options  settings:

[RE-wrenches] Galvanic compatibility of commonly used solar materials

2009-01-26 Thread August Goers
Hi Wrenches,

I'm wondering what types of experiences you folks have with galvanic
corrosion. As we all know, racking and ground systems commonly use copper,
aluminum, steel, etc. which may or may not be compatible with each other.
There's the theory: http://www.engineersedge.com/galvanic_capatability.htm
and then there's real life experience.

I have first hand experience with aluminum lay in lugs used to bond modules
corroding and turning to powder. We all know to use tin coated copper lugs
for module and racking grounding. However, I see bare copper ground wires
run over all sorts of different metals and I wonder what issues might pop up
in the long haul. 

How well does bare copper hold up when it is touching anodized aluminum?
What about copper and hot dipped strut? How do you run bare ground wire when
you're connecting multiple arrays separated from each other? Has anyone seen
issues arising between steel and aluminum racking parts?

I'm looking forward to seeing what types of field experiences you have seen.

Best,

August



August Goers


Luminalt Energy Corporation
O:  415.564.7652
M:  415.559.1525
F:   650.244.9167
www.luminalt.com
aug...@luminalt.com



___
List sponsored by Home Power magazine

List Address: RE-wrenches@lists.re-wrenches.org

Options  settings:
http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org

List-Archive: http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org

List rules  etiquette:
www.re-wrenches.org/etiquette.htm

Check out participant bios:
www.members.re-wrenches.org