[RE-wrenches] Outback FNDC calibration

2016-11-18 Thread Tom Ruscitti

Just an update that Outback has responded very quickly on the FNDC issue.

Will post any new info here when we figure it out.

- Tom


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Re: [RE-wrenches] SMA Arc-Fault

2016-11-18 Thread Dave Tedeyan
Thank you all for your suggestions, support and shared experiences. I have
no resolution
at the moment, but will plan to update everyone with what I find out.
Moving forward, I am
planning to look into noise on the AC side, as well as continue to look for
patterns in terms
of days, time, and conditions for the faults.

I know that the inverters have fairly recent firmware (2.62.30R) but SMA is
soon to push new
firmware to their -22 inverters. I already have the update and can install
it next time I am there.
It will be interesting to see if new firmware will have any effect.

Cheers,
Dave


*--*


*Dave Tedeyan*
*Project Engineer*

*Taitem Engineering, PC*
109 S. Albany Street, Ithaca, NY 14850
Voice: (607) 277-1118 x121
www.taitem.com

On Tue, Nov 15, 2016 at 10:40 AM, August Goers  wrote:

> Dave,
>
>
>
> It is particularly interesting that you have two inverters with
> intermittent arc faults. I’ve been following this thread, and agree that
> looking for noise on the AC side makes sense. Definitely update firmware
> too!
>
>
>
> That said, I thought I’d share a recent arc-fault story to this list. We
> had a very persistent arc fault occur about a year ago. We replaced the
> inverter, checked all DC-side wiring over and over, and could not find
> anything. The arc fault intermittently persisted. The client had a big
> fountain pump so we thought maybe that was the culprit. After a couple of
> months of troubleshooting we disabled arc fault detection and everything
> ran fine for about a year or so. Then, the client called us up and decided
> to expand his system. We added a few panels to the roof and rewired all the
> DC strings. During this process one of our installers found a melted MC4
> connector:
>
>
>
> https://goo.gl/photos/SR2ApXmoPcRcLZQu8
>
>
>
> So, it turns out that we had a real arc fault after all! We had checked
> the MC4 connections over a year ago and did not find this connector
> assembly issue – apparently the terminal wasn’t fully seated into the
> connector. In all fairness, it would not be easy to see whether the
> connector was seated properly if the arcing wasn’t bad enough to show signs
> of wear. We are giving our crews regular safety talks and training on all
> sorts of splices and proper MC4 assembly methods to avoid arc-faults and
> loose connection issues. It takes a lot of persistence.
>
>
>
> August
>
>
>
> *From:* RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On
> Behalf Of *Dave Tedeyan
> *Sent:* Thursday, November 10, 2016 10:14 AM
> *To:* RE-wrenches
> *Subject:* [RE-wrenches] SMA Arc-Fault
>
>
>
> Hi All,
>
>
>
> Maybe someone will have some ideas for why a couple inverters keep arc
> faulting:
>
>
>
> -There are two SB7000TL-22 inverters, Sunpower branded.
>
> -3 Strings of 7 SPR-327's to each inverter. Kept separate until the
> inverter.
>
> -Ground mount about 50' from the shed where the inverters are located
> (indoors)
>
> -Simple grid connected system, no batteries.
>
> -There is a whole house generator co-located in the shed.
>
> -We interconnect by using piercing taps on the line side of the generator
> transfer switch
>
> -There has been only one power outage there since the system was installed
> in April, but the generator fires up weekly.
>
>
>
> -The arc faults have been happening on both inverters. Sometimes only one
> at a time, sometimes both will go within a day of each other.
>
> -The events have been approximately one a month, but sometimes more,
> sometimes less.
>
>
>
> -We have already checked every single connection in the system twice, by
> two different people.
>
> -We have replaced the underground wires (and they looked just fine)
>
> -We have replaced all home runs.
>
> -We have replaced both inverters.
>
> -Arc faults are still happening.
>
> -Arc faults are not always on the same day/time of the week.
>
>
>
> I am wondering if this can be caused by the generator?
>
> Has anyone run into a situation like this or something similar?
>
>
>
> Thanks for your help,
>
> Dave
>
>
>
> *--*
>
>
>
> *Dave Tedeyan*
>
> *Project Engineer*
>
>
>
> *Taitem Engineering, PC*
>
> 109 S. Albany Street, Ithaca, NY 14850
>
> Voice: (607) 277-1118 x121
>
> www.taitem.com
>
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[RE-wrenches] Outback FNDC calibration

2016-11-18 Thread Tom Ruscitti
Just a heads up about a recurring issue we've had with FNDC calibration. 
The issue is not about the software voltage calibration of inverters and 
charge controllers, or the correct point to measure. It's about FNDC 
calibration. We check FNDC reported voltage vs. actual during 
commissioning. When we measure voltage at the bus where the FNDC twisted 
pairs are landed, the FNDC disagrees. We've had this with 4 or 5 units 
now, including the warranty replacement just received for a previous 
project. The new one also reads about 0.5V high. Over time we've checked 
against 3 different voltmeters, so while we don't have a calibration 
standard I don't think our measurements are the issue. I'm hoping not to 
be humbled by an obvious measurement error.


We calibrate the CC and inverter voltages to actual, so this ends up in 
a disagreement with the FNDC, which can't be field calibrated. It's 
confusing for monitoring and for training off-grid customers on how to 
monitor their state of charge using voltages as well as calculated SOC. 
Functionally, I believe the AGS uses FNDC voltage rather than inverter; 
if so it also affects voltage based auto gen starts as well unless the 
settings are tweaked to compensate for the error.


Are others seeing this as well?

- Tom

--
Tom Ruscitti
Senior Engineer

Taitem Engineering, PC
110 S. Albany Street, Ithaca, NY 14850
Mobile: (607) 220-7022
www.taitem.com

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