Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Bob Bishop
Hi,

On 26 Feb 2012, at 12:24, Attila Kinali wrote:

 Hence i'd like to try another power supply but i don't have any
 12V with 3A here, only a 16V. Unfortunately, there is no specification
 on what the net5501 can take as 12V suplly and whether these 12V
 are connected to the harddisk or PCI connectors.

See http://soekris.com/products/net5501.html

Power using external power supply is 6-25V DC, max 20 Watt, protected with TVS

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Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Greg Troxel

Attila Kinali att...@kinali.ch writes:

 I finally got around to measure the internal supply pins of my
 net5501 to see what exactly is going on. What i see are very very
 short (1us) drops of the 12 down that are larger than 1V. I guess
 the drops of the 3.3V and 5V supply that i see at the same time
 come from the 12V drop. But with the measurement equipment i have
 here and the lack of schmeatics, i cannot be sure. (it could be the
 other way as well)

You could try putting a capacitor across the supply.  1us duration drops
of more than 1V sound pretty suspicious though that something in the
output filtering of your supply is messed up.

It could also be that something is drawing outrageous currents at 3.3V which
is stressing the regulator's current-handling ability and this is
appearing upstream.  But that seems less likely than a supply with
something wrong (a bad output filtering cap, perhaps).

 Hence i'd like to try another power supply but i don't have any
 12V with 3A here, only a 16V. Unfortunately, there is no specification
 on what the net5501 can take as 12V suplly and whether these 12V
 are connected to the harddisk or PCI connectors. 

(Someone else answered this already.)

I have a hard time believing that a supply that will provide 12V 3A
would have trouble.   But I can believe that a particular supply labeled
12V 3A would not actually provide that reliably.

 Hence i would like to ask the following questions:
 * What is the exact specification of the 12 supply input?
 * Where are those 12V connected to?
 * Is there any stabilization or voltage limiter between the supply input
   and the harddisk and/or PCI connector?


I'm not soekris, obviously, but my limited understanding is

  the net5501 only uses 5V and lower, actually

  the disk connector is a notebook disk, which is at most a 5V device

  same with PCI

  There is a regulator (perhaps a 7805) that brings 12V down to 5V.  One
  can jumper to not use the regulator, and then the input has to be
  exactly 5V.

I am using a net5501 with the input connected to a bunch of 12V lead acid
batteries (in parallel), more or less a 12Ah, 4 7Ah and 4 4Ah, all on
float charge and thus ranging from high 11s to 14.5V, typically 13.4V or
so.  This has worked fine.


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Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Attila Kinali
On Sun, 26 Feb 2012 13:13:48 +
Bob Bishop r...@gid.co.uk wrote:

 Hi,
 
 On 26 Feb 2012, at 12:24, Attila Kinali wrote:
 
  Hence i'd like to try another power supply but i don't have any
  12V with 3A here, only a 16V. Unfortunately, there is no specification
  on what the net5501 can take as 12V suplly and whether these 12V
  are connected to the harddisk or PCI connectors.
 
 See http://soekris.com/products/net5501.html
 
 Power using external power supply is 6-25V DC, max 20 Watt, protected with 
 TVS

Oops.. sorry.. overlooked this ^^'

Thanks!

Attila Kinali


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Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Attila Kinali
On Sun, 26 Feb 2012 09:28:53 -0500
Greg Troxel g...@work.lexort.com wrote:

 
 Attila Kinali att...@kinali.ch writes:
 
  I finally got around to measure the internal supply pins of my
  net5501 to see what exactly is going on. What i see are very very
  short (1us) drops of the 12 down that are larger than 1V. I guess
  the drops of the 3.3V and 5V supply that i see at the same time
  come from the 12V drop. But with the measurement equipment i have
  here and the lack of schmeatics, i cannot be sure. (it could be the
  other way as well)
 
 You could try putting a capacitor across the supply.  1us duration drops
 of more than 1V sound pretty suspicious though that something in the
 output filtering of your supply is messed up.

Did that already. Put two 1000uF capacitors on J5 over 3.3V and 5V.
It didn't help.

Using my 16V supply i got rid of those deep spikes, now the 16V was
stable. But the 3.3V showed still 50mV spikes. Unfortunately, with
the equipment here i can not asses whether these spikes could lead
to any trouble or not (using a low cost Tek 2024B isn't going to
say much about such transients).

The only fact i can be sure of ia that something is causing the net5501
crash under load. And i'd like to know what it is.


 It could also be that something is drawing outrageous currents at 3.3V which
 is stressing the regulator's current-handling ability and this is
 appearing upstream.  But that seems less likely than a supply with
 something wrong (a bad output filtering cap, perhaps).

Well, with no specs what the on board power supplies can handle,
i have no way of telling whether something could be drawing too much
current. The inductors look like they can take 1-2A each.. maybe more.
I'm a little bit surprised, that i couldnt see any ceramic capacitors
to block the HF noise. But i didn't look on the bottom, so...

 I have a hard time believing that a supply that will provide 12V 3A
 would have trouble.   But I can believe that a particular supply labeled
 12V 3A would not actually provide that reliably.

Oh, that's quite easy to explain. Those power supplies sold by soekris
(and many others) are cheap stuff. They are made to be cheap, not reliable.
They can deliver nice continous power, but the moment you have load transients
they behave badly. That's not the fault of soekris, it's just how power
supplies are these days. And the only way to handle this is to make sure
your system can cope with sudden power supply drops (unless you want to
spend 3 to 10 times as much for the power supply).


 I'm not soekris, obviously, but my limited understanding is
 
   the net5501 only uses 5V and lower, actually

Yes
 
   the disk connector is a notebook disk, which is at most a 5V device

Nope. Notebook HDs still use 12V for the motor.


   same with PCI

PCI supplies +3.3V, +5V, +12V and -12V. At least the net4501's manual
states that the +12V and -12V supplies are not provieded, but there
is no such statment for the 5501 (btw: that makes the PCI connector
of the 4501 non-conformant to the PCI standard, but that's probably
ok for most cards these days).


   There is a regulator (perhaps a 7805) that brings 12V down to 5V.  One
   can jumper to not use the regulator, and then the input has to be
   exactly 5V.

No, there are no linear regulators on the net5501 for the 5V and 3.3V.
My guess is that the LM2642 that is halfway between the power socket
and the big inductors provides those two power rails.


Attila Kinali

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Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Mouse
 the disk connector is a notebook disk, which is at most a 5V device
 Nope.  Notebook HDs still use 12V for the motor.

If so, it's generated onboard from 5V, bceause I've run laptop disks
from connectors that don't supply anything but 5V and they've worked
just fine.

At least, assuming we're talking about ordinary IDE, which is what I
think Soekrises use.  SATA I know almost nothing about.

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Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Chris Boot

On 26 Feb 2012, at 15:26, Mouse mo...@rodents-montreal.org wrote:

 the disk connector is a notebook disk, which is at most a 5V device
 Nope.  Notebook HDs still use 12V for the motor.
 
 If so, it's generated onboard from 5V, bceause I've run laptop disks
 from connectors that don't supply anything but 5V and they've worked
 just fine.
 
 At least, assuming we're talking about ordinary IDE, which is what I
 think Soekrises use.  SATA I know almost nothing about.

Notebook SATA disks use only +5V from the SATA power connector. 2.5 SAS disks 
require +12V also but you won't be using them with a 5501. I have yet to see a 
SATA disk use the +3.3V supply on the power connector as it's optional.

Chris

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Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Soren Kristensen
Hi Attila,

Attila Kinali wrote:
 Hi,

 I finally got around to measure the internal supply pins of my
 net5501 to see what exactly is going on. What i see are very very
 short (1us) drops of the 12 down that are larger than 1V. I guess
 the drops of the 3.3V and 5V supply that i see at the same time
 come from the 12V drop. But with the measurement equipment i have
 here and the lack of schmeatics, i cannot be sure. (it could be the
 other way as well)

The net5501 power input is decoupled with a low esr 330uF electrolytic 
capacitor and two 2.2uF ceramic capacitors.

The 5V, 3.3V and CPU core regulators each have 1000 uF low esr 
electrolytic capacitors and plenty of large ceramic capacitors.

So pulses like that are simply not possible, you might want to ensure 
you measure correctly, you can easily pick up noise from the inductors 
or other sources. Maybe with a 50 ohm probe directly over a capacitor.

 The inductors look like they can take 1-2A each..

The inductors are of course dimensioned to the need of the system, the 
5V rail and 3.3V rail are both designed for 3.5A each, there should be 
at least 12W combined left for expansion

 Hence i'd like to try another power supply but i don't have any
 12V with3A here, only a 16V. Unfortunately, there is no specification
 on what the net5501 can take as 12V suplly and whether these 12V
 are connected to the harddisk or PCI connectors.

 Hence i would like to ask the following questions:
 * What is the exact specification of the 12 supply input?

As somebody already said, the official spec is 6-20V, absolute max is 
limited by the 26V TVS.

 * Where are those 12V connected to?

The 12V circuit is special designed to enable use of a 3.5 HD

If you supply 11-13V to the unit then a mosfet switch direct the power 
input directly to the 12V rail, you can then draw max 2A.

Otherwise a dc-dc converter make 12V from 5V, with that you can draw max 
0.5VA. The same converter make -12V for the PCI slot, at about 0.3A.

The +12V rail goes to the HD power connector and the PCI slot.

The principle is that you can then use a 3.5 HD if you supply 12V to 
the unit. Normal 2.5 drives don't use 12V.

 * Is there any stabilization or voltage limiter between the supply input
and the harddisk and/or PCI connector?

See above.

And yes, this info should be in the manual. I do have a draft here that 
will be finished and released soon


Best Regards,


Soren Kristensen

CEO  Chief Engineer
Soekris Engineering, Inc.
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Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Mouse
 What i see are very very short (1us) drops of the 12 down that are
 larger than 1V.  [...]
 The net5501 power input is decoupled with [...].  [...]
 So pulses like that are simply not possible,

It occurs to me that perhaps the pulses are real and the underlying
problem is that there's a hardware fault causing the decoupling to not
work as well as it should.  Anything from a broken etch run to a
pick-and-place failure causing that particular board to not have all
the decoupling it's supposed to could cause this - I'm speculating, of
course, but such failures _do_ happen.

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Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Soren Kristensen
Hi Mouse,

Mouse wrote:
 What i see are very very short (1us) drops of the 12 down that are
 larger than 1V.  [...]
 The net5501 power input is decoupled with [...].  [...]
 So pulses like that are simply not possible,

 It occurs to me that perhaps the pulses are real and the underlying
 problem is that there's a hardware fault causing the decoupling to not
 work as well as it should.  Anything from a broken etch run to a
 pick-and-place failure causing that particular board to not have all
 the decoupling it's supposed to could cause this - I'm speculating, of
 course, but such failures _do_ happen.

Of course there can always be a defect, but as there are multiple caps 
it's not that likely I still believe that Attila is hunting for a 
nonexistent hardware issue, but if he wants to, he's welcome to get a 
replacement board, we do stand behind out products, now with full three 
years warranties.

But I also know that from my own experience that if you just take a 
standard scope probe with the typical 10 cm ground lead, that 10 cm is 
very good at picking up unwanted pulses


Best Regards,


Soren Kristensen

CEO  Chief Engineer
Soekris Engineering, Inc.
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Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Attila Kinali
Moin,

On Sun, 26 Feb 2012 09:20:22 -0800
Soren Kristensen so...@soekris.com wrote:

 The net5501 power input is decoupled with a low esr 330uF electrolytic 
 capacitor and two 2.2uF ceramic capacitors.
 
 The 5V, 3.3V and CPU core regulators each have 1000 uF low esr 
 electrolytic capacitors and plenty of large ceramic capacitors.
 
 So pulses like that are simply not possible, you might want to ensure 
 you measure correctly, you can easily pick up noise from the inductors 
 or other sources. Maybe with a 50 ohm probe directly over a capacitor.

I wouldn't say impossible. But yes, you are right, it's most likely
noise that i picked up (as i said, it's not HF equiment that i used).

But then i wonder what's going on.

  The inductors look like they can take 1-2A each..
 
 The inductors are of course dimensioned to the need of the system, the 
 5V rail and 3.3V rail are both designed for 3.5A each, there should be 
 at least 12W combined left for expansion

Hmm.. how is that 12W split? I doubt it's 6W on the 5V and 6W on the 3.3V?

Is there a current sense resistor somewhere i could measure?
I'm currently leaning towards that i pull too much power from one of
the rails.

Thanks for the various info!

Attila Kinali

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Re: [Soekris] net5501 power supply input specifications

2012-02-26 Thread Attila Kinali
On Sun, 26 Feb 2012 10:31:58 -0800
Soren Kristensen so...@soekris.com wrote:

 Of course there can always be a defect, but as there are multiple caps 
 it's not that likely I still believe that Attila is hunting for a 
 nonexistent hardware issue, but if he wants to, he's welcome to get a 
 replacement board, we do stand behind out products, now with full three 
 years warranties.

Thanks for the offer. But i'd like to be reasonably sure that the board
is defect before i send it back. Currently i'm still trying to figure
out what's wrong. My guess were voltage drops on the power supplies.
I could not measure them. I still wouldnt rule them out completely,
but they are at least not of a magnitude that i could measure.

Any hints what i could try?


Attila Kinali

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