Re[2]: [Biofuel] Solar Water Heater Revisited

2004-11-16 Thread Gustl Steiner-Zehender

Hallo Jonathan,

Tuesday, 16 November, 2004, 10:07:02, you wrote:

JD How about in a word doc

A  Word doc will work. I can convert it to .pdf myself. Thank you very
kindly friend.

Happy Happy,

Gustl
-- 
Je mehr wir haben, desto mehr fordert Gott von uns.
Mitglied-Team AMIGA
ICQ: 22211253-Gustli

The safest road to Hell is the gradual one - the gentle slope, 
soft underfoot, without sudden turnings, without milestones, 
without signposts.  
C. S. Lewis, The Screwtape Letters

Es gibt Wahrheiten, die so sehr auf der Stra§e liegen, 
da§ sie gerade deshalb von der gewšhnlichen Welt nicht 
gesehen oder wenigstens nicht erkannt werden.

Those who dance are considered insane by those who can't
hear the music.  
George Carlin

The best portion of a good man's life -
His little, nameless, unremembered acts of kindness and of love.
William Wordsworth



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Re: Re[2]: [Biofuel] Solar Water Heater Revisited

2004-11-16 Thread Jonathan Dunlap


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brackets will be mounted: Take one of the four tank support brackets and center 
it five inches to the right of the plywood's center line; place another one 
five inches to the left. Position the brackets so that they're square to the 
plywood's factory edge, with their inner corners just touching the tank's 
circle. Mark this location for future reference. 
That's it. Now you're ready to put your pencil marks to use.

Cutting The Involutes

Take the sheet of plywood you've been working on, and place it on top of the 
duplicate piece you cut earlier. Clamp or lightly nail the two sheets together 
(rough side to rough side), and use a saber saw to cut along the modified 
involute curve. Because you're cutting through both sheets of plywood at once, 
you'll end up with two virtually identical involute patterns, and that's just 
what you want. (Save the pieces of scrap plywood. They can be used later on.) 
Drill one 3/8-inch hole at each of the support bracket mounting locations, 
making sure you drill through both sheets of plywood. Then unclamp and separate 
the involute patterns. 
Later on, these patterns and the entire reflector assembly will be covered with 
a mirrorlike layer of aluminized Mylar (a plastic). Cutting the Mylar to fit 
these complex curves would be very difficult to do when the reflector is 
completely assembled. Instead, it makes much more sense to cut the Mylar now, 
and set it aside for later use. 
Photo Three shows how: Cover an area of the floor with newspaper and unroll the 
Mylar so that the side with the aluminized coating is facing up and the clear 
plastic side is down. (To determine which side is which, take a pencil eraser 
or a rag covered with a small amount of white toothpaste and rub one side of 
the Mylar. If the eraser or the cloth turns black, you have rubbed the side 
that has the thin, shiny coat of aluminum.) 
Place one of the involute patterns on the Mylar, kneel on the pattern, and 
using a utility knife, cut through the Mylar along the perimeter of the 
plywood. When you're done, use a felt-tipped pen to mark the letter A on both 
the pattern and the Mylar. Next, repeat the entire operation and cut a second 
piece of Mylar, this time using the second involute pattern as a template. Mark 
both these second pieces B, then set the Mylar aside.

Above The cusp's original sharp angle must be altered to 90 degrees so that a 
square 2 X 2-inch reflector center support can be used as the backbone of the 
assembly. In later steps, aluminum flashing will be added to recreate the 
initial shape of the cusp. 
Building The Reflector

Now (at last) you're ready to begin some actual construction, adding the top 
cleats, center cleats, and tank support bracket cleats onto the involute 
patterns.

Photo Four illustrates this step. First, cut out all the cleats to the correct 
dimensions. Next, using wood glue and one-inch nails, fasten one top cleat to 
each of the plywood involute patterns. The cleat should be mounted on the rough 
side of the plywood, flush with the factory edge, and with an equal amount of 
overhang to either side of the pattern. (Nail in from the plywood.) 
Next, cut and mount the two center cleats. (These cleats can be cut from 
corners of the scrap plywood left over from cutting the involute patterns.) The 
point of the cleat should extend about 2'/4 inches into the space between the 
involute halves, as shown in Photo Four. (A precise measurement is 
unnecessary.) Again, use wood glue and nails to secure the cleats. 
The tank support bracket cleats are the last to be mounted. They should be 
positioned flush against the top cleat and spaced so that they fall squarely 
over the 3/8-inch bracket mounting holes you drilled earlier into the plywood. 
Once the bracket cleats are mounted, use the bracket holes as a guide, and 
drill through the cleats at the same location. (The 3/8-inch bracket holes must 
extend through both the plywood and the cleat.)
With the addition of the two reflector side boards, the assembly begins to take 
on a recognizable form. First, cut the side boards to length. Then stand the 
two involute patterns on their factory ends (as shown in Photo Five) and glue 
and nail the side boards into the top cleats. Use 8d nails, two per joint. 
Photo Five also shows the addition of the reflector center support and two 
sheets of hardboard reflector backing:
Cut the center support and both sheets of hardboard to length. Because each 
hardboard sheet will form half of the curved reflector area, the width of each 
sheet must equal half the perimeter of the involute curve. However, as 
Illustration D shows, one of the hardboard sheets will overlap the other by 1/8 
inch, so one of the sheets must be trimmed by this amount. Use a tape measure 
or a length of wire to measure the length of one half of the involute curve 
(the distance along the perimeter between the point of the cusp and the 

Re: Re[2]: [Biofuel] Solar Water Heater Revisited

2004-11-16 Thread Jonathan Dunlap



Gustl Steiner-Zehender [EMAIL PROTECTED] wrote: Hallo Jonathan,

Tuesday, 16 November, 2004, 10:07:02, you wrote:

JD How about in a word doc

A Word doc will work. I can convert it to .pdf myself. Thank you very
kindly friend.

Happy Happy,

Gustl
-- 
Je mehr wir haben, desto mehr fordert Gott von uns.
Mitglied-Team AMIGA
ICQ: 22211253-Gustli

The safest road to Hell is the gradual one - the gentle slope, 
soft underfoot, without sudden turnings, without milestones, 
without signposts. 
C. S. Lewis, The Screwtape Letters

Es gibt Wahrheiten, die so sehr auf der Straße liegen, 
daß sie gerade deshalb von der gewöhnlichen Welt nicht 
gesehen oder wenigstens nicht erkannt werden.

Those who dance are considered insane by those who can't
hear the music. 
George Carlin

The best portion of a good man's life -
His little, nameless, unremembered acts of kindness and of love.
William Wordsworth



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J.J.A.M., Inc.
Jonathan Lynden Dunlap
IS Network Systems Analyst
Your PC  Linux Specialist 
P.O. Box 4209
Inglewood, California 90309-4209
323-779-2752/Home




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Re: Re[2]: [Biofuel] Solar Water Heater Revisited

2004-11-16 Thread Jonathan Dunlap

I have tried a few times now and it has not worked. However, I did pasted it 
into the email. I hope this helps.
 
Jonathan

Gustl Steiner-Zehender [EMAIL PROTECTED] wrote:
Hallo Jonathan,

Tuesday, 16 November, 2004, 10:07:02, you wrote:

JD How about in a word doc

A Word doc will work. I can convert it to .pdf myself. Thank you very
kindly friend.

Happy Happy,

Gustl
-- 
Je mehr wir haben, desto mehr fordert Gott von uns.
Mitglied-Team AMIGA
ICQ: 22211253-Gustli

The safest road to Hell is the gradual one - the gentle slope, 
soft underfoot, without sudden turnings, without milestones, 
without signposts. 
C. S. Lewis, The Screwtape Letters

Es gibt Wahrheiten, die so sehr auf der Straße liegen, 
daß sie gerade deshalb von der gewöhnlichen Welt nicht 
gesehen oder wenigstens nicht erkannt werden.

Those who dance are considered insane by those who can't
hear the music. 
George Carlin

The best portion of a good man's life -
His little, nameless, unremembered acts of kindness and of love.
William Wordsworth



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Biofuel archives at Infoarchive.net (searchable):
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J.J.A.M., Inc.
Jonathan Lynden Dunlap
IS Network Systems Analyst
Your PC  Linux Specialist 
P.O. Box 4209
Inglewood, California 90309-4209
323-779-2752/Home




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Re[2]: [Biofuel] Solar Water Heater Revisited

2004-11-16 Thread Gustl Steiner-Zehender

Hallo One and All,

Thank  you  all very kindly.  My son wants to build a 2 story addition
onto the barn and be as earth friendly/conservative as possible.  This
sure helps.

Happy Happy,

Gustl

Tuesday, 16 November, 2004, 10:55:20, you wrote:

JH I already sent a pdf to Gustl off-list.

JH Kim  Garth Travis wrote:
 Greetings Gustl,
 
 I don't know how to make a pdf, but I do have it as a word perfect 
 file.  I also have all the diagrams as gifs.  Would you like me to send 
 them.
 
 Bright Blessings,
 Kim

-- 
Je mehr wir haben, desto mehr fordert Gott von uns.
Mitglied-Team AMIGA
ICQ: 22211253-Gustli

The safest road to Hell is the gradual one - the gentle slope, 
soft underfoot, without sudden turnings, without milestones, 
without signposts.  
C. S. Lewis, The Screwtape Letters

Es gibt Wahrheiten, die so sehr auf der Stra§e liegen, 
da§ sie gerade deshalb von der gewšhnlichen Welt nicht 
gesehen oder wenigstens nicht erkannt werden.

Those who dance are considered insane by those who can't
hear the music.  
George Carlin

The best portion of a good man's life -
His little, nameless, unremembered acts of kindness and of love.
William Wordsworth



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