Hi
Building: What Is Concrete?

Concrete for building is made by binding together, with cement and water, 
particles of fine aggregate and coarse aggregate.  Fine aggregate is usually 
sand,
the particles of which are less than 3/16 in. diameter, but it may consist of 
fine particles of crushed stone.  Coarse aggregate consists of particles
larger than 3/16 in. up to perhaps 2 in. diameter, consisting of gravel, 
crushed stone, brick, slag, etc.

These materials mixed together form a plastic mass, which sets as hard as 
stone, as a result of chemical action called the hydration of the cement whereby
the water and cement combine.  This hardening process continues for several 
months, even years, so that building concrete becomes stronger with age.  The
correct proportions in which to mix the cement and water, depend on the nature 
of the building work for which the concrete is intended.

The resulting strength of the concrete and also its 'water-tightness' depend 
mainly on the amount of water used with a given amount of cement as long as
the mixture is plastic and workable.  This can be easily understood if the 
mixture of cement and water is considered as a paste holding the aggregates
together; increasing or decreasing the proportion of water will dilute or 
thicken the paste and weaken or strengthen its cementing properties.

To make concrete any well-known brand of cement may be used.  It should be 
stored off the ground in a dry place and should not be used if it has begun to
air-set from absorption of moisture.  Cement is sold in packets containing 
approx. 94 lb. equivalent to 1 cubic foot.  The sand (fine aggregate) should
be clean, free from earth, clay or other foreign matter and should preferably 
be rather coarse and well graded from the largest particles down to the finest,
with the larger sizes predominating.  An excess of fine sand means that more 
cement has to be used to coat the particles and to fill the voids.  A rough
test for cleanliness is to put some sand in a glass of water and shake well.  
If the water becomes only slightly cloudy, the sand is fit to use, but if
it is dirty, the sand should be washed.

Crushed stone, in sizes from ΒΌ in. diameter down, is sometimes used in place of 
sand.  It is satisfactory, provided it does not contain a large percentage
of very fine particles of dust.  If the particles are sharp, flat and 
elongated, they do not pack together as well as the more rounded particles of 
sand
and so do not make as workable a concrete.

Sand is usually sold by the cubic yard.  It has the property of swelling or 
bulking with the addition of water up to a certain point, beyond which, if more
water is added, the volume of sand will decrease to that occupied when 
perfectly dry.  This bulking may amount to as much as 30% with only 5% of 
moisture
present.  As sand is often more or less damp, a cubic yard of damp soil will 
always contain less than a cubic yard of dry sand.  If specified proportions
are based on dry materials, it is necessary to increase the sand by the amount 
lost in bulking.

For most concrete work, crushed stone or screened gravel is recommended.  It 
should be clean, hard and durable, free from dust and foreign matter.  It should
be uniformly graded from the maximum size down to 3/16 in. sizes; smaller than 
this is classed as sand.  Bank gravel, a natural mixture of sand and pebbles,
is seldom used in good building concrete work without screening out sand, which 
usually occurs in excess quantity and then re-mixing the sand and pebbles
in the specific proportions.

One final point on good building concrete is the use of water.  A good rule is 
that water must be fit to drink.  It should be free from strong acids or
alkalis and organic matter.  Salt water may be used in plain concrete, although 
it retards the rate of hardening of the concrete, but should never be used
in reinforced building concrete.

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